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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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INTERIOR FITTINGS 76-3-36 REPAIRS 12.Fit B post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 13.Fit A post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - A post - upper. 14.Fit rear seat. + SEATS, REPAIRS, Rear seat. 15. Models fitted with sunshine roof: Close sunshine roof. 16.Connect battery earth lead.
SCREENS REPAIRS 76-4-1 SCREENS REPAIRS Glass - tailgate upper $% 76.31.22 The following equipment is required: lCutting wire and handles lGlazing knife lGlass replacement kit lSealant applicator gun lSuction cups lA felt covered table or stand to support glass Remove 1.Remove rear wiper arm. + WIPERS AND WASHERS, REPAIRS, Arm - wiper - tailgate. 2.Remove tailgate trim casing. + DOORS, REPAIRS, Trim casing - tailgate upper. 3.Remove tailgate inner side finishers. 4.Remove tailgate glass outer finisher. 5.Disconnect 3 multiplugs from tailgate glass. 6.Protect exterior body work adjacent to rear screen.7.From inside vehicle, carefully cut through sealant securing lower edge of windscreen with a glazing knife. It is not practical to use a Kent knife as the windscreen is very close to body. 8.If necessary, use cutting wire to cut through any remaining sealant securing top and sides of windscreen. 9.Attach suction cups and with assistance, remove windscreen and place on stand. CAUTION: Lay glass on felt covered supports and be careful not to damage the obscuration band. Do not stand on edge as this can cause chips which subsequently develop into cracks. 10.Remove 2 windscreen support blocks from body.
SCREENS 76-4-2 REPAIRS Refit 1.Carefully remove sealant from body to leave a smooth surface. 2. Original screen: Carefully cut back sealant to obtain a smooth surface without damage to obscuration band 3.Fit finisher to screen. 4.Fit support blocks to body. 5.Fit screen to body and centralise in aperture. 6.Use masking tape to establish reference marks as an alignment aid. 7.Remove windscreen and place on stand. 8.Clean sealant face on body and windscreen with solvent. 9.Apply etch primer to any bare metal on body. 10.Apply primer over etch primer. 11.Apply screen primer to sealant face on windscreen and allow to cure. 12.Apply activator over old sealant on body and allow to cure. 13.Fit pre-cut nozzle to sealer cartridge, remove lid, shake out crystals and fit cartridge to applicator gun. If necessary modify the nozzle to achieve required bead section.14.Apply a continuous bead of sealant to windscreen as shown, lA = 8 mm (0.31 in) lB = 11 mm (0.43 in). 15.With assistance, fit and align windscreen. Lightly press windscreen to seat sealer. 16.Remove protective covers and tape. 17.Connect multiplugs to tailgate glass. 18.Test sealer for leaks, apply additional sealer if necessary. If water is used, allow sealer to dry before testing. Spray water around glass and check for leaks. Mark any area that leaks. Dry glass and sealer then apply additional sealer. 19.Fit tailgate inner side finishers. 20.Fit tailgate trim casing. + DOORS, REPAIRS, Trim casing - tailgate upper. 21.Fit rear wiper arm. + WIPERS AND WASHERS, REPAIRS, Arm - wiper - tailgate. M76 4516 A A 6mm 8mm
SCREENS REPAIRS 76-4-3 Windscreen $% 76.81.01 The following equipment is required: lCutting wire and handles lKent knife lGlazing knife lWindscreen replacement kit lSealant applicator gun lSuction cups lA felt covered table or stand to support glass Remove 1.Remove roof finishers. + EXTERIOR FITTINGS, REPAIRS, Roof moulding. WARNING: Wear protective gloves when handling glass, solvents and primers. 2.Remove windscreen side finishers. + EXTERIOR FITTINGS, REPAIRS, Side finisher - windscreen. WARNING: Wear suitable eye protection when removing and refitting glass. 3.Remove windscreen lower finisher. + EXTERIOR FITTINGS, REPAIRS, Lower finisher - windscreen. 4.Remove interior mirror. + INTERIOR FITTINGS, REPAIRS, Mirror - interior. 5.Remove rain sensor, if fitted. + WIPERS AND WASHERS, REPAIRS, Sensor - rain. 6.Remove A post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - A post - upper.7.Disconnect screen heater multiplugs. 8.Protect exterior body work adjacent to windscreen. 9.Cover heater ducts with masking tape. 10.Protect fascia and interior of vehicle. 11.Release and remove upper finisher from windscreen. M76 4436
SCREENS 76-4-4 REPAIRS 12.From outside of vehicle, use a Kent knife and carefully cut through sealant securing upper and both sides of windscreen to body. 13.If necessary, use cutting wire to cut through any remaining sealant securing top and sides of windscreen. 14.From inside vehicle, carefully cut through sealant securing lower edge of windscreen with a glazing knife. It is not practical to use a Kent knife as the windscreen is very close to body. 15.Attach suction cups and with assistance, remove windscreen and place on stand. CAUTION: Lay glass on felt covered supports and be careful not to damage the obscuration band. Do not stand on edge as this can cause chips which subsequently develop into cracks.16.Remove 4 windscreen support blocks from body. Refit 1.Carefully remove sealant from body to leave a smooth surface. 2. Original windscreen: Carefully cut back sealant to obtain a smooth surface without damage to obscuration band. 3.Fit upper finisher to windscreen. 4.Fit support blocks to body. 5.Fit windscreen to body and centralise in aperture. 6.Use masking tape to establish reference marks as an alignment aid. 7.Remove windscreen and place on stand. 8.Clean sealant face on body and windscreen with solvent. 9.Apply etch primer to any bare metal on body. 10.Apply primer over etch primer. 11.Apply screen primer to sealant face on windscreen and allow to cure. 12.Apply activator over old sealant on body and allow to cure.
SCREENS REPAIRS 76-4-5 13.Fit pre-cut nozzle to sealer cartridge, remove lid, shake out crystals and fit cartridge to applicator gun. If necessary modify the nozzle to achieve required bead section. 14.Apply a continuous bead of sealant to windscreen as shown. 15.With assistance, fit and align windscreen. Lightly press windscreen to seat sealer. 16.Remove protective covers and tape. 17.Test sealer for leaks, apply additional sealer if necessary. If water is used, allow sealer to dry before testing. Spray water around glass and check for leaks. Mark any area that leaks. Dry glass and sealer then apply additional sealer. 18.Connect screen heater multiplugs and align harness. 19.Fit A post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - A post - upper. 20.Fit rain sensor, if fitted. + WIPERS AND WASHERS, REPAIRS, Sensor - rain. 21.Fit interior mirror. + INTERIOR FITTINGS, REPAIRS, Mirror - interior.22.Fit windscreen lower finisher. + EXTERIOR FITTINGS, REPAIRS, Lower finisher - windscreen. 23.Fit windscreen side finishers. + EXTERIOR FITTINGS, REPAIRS, Side finisher - windscreen. 24.Fit roof finishers. + EXTERIOR FITTINGS, REPAIRS, Roof moulding.
SCREENS 76-4-6 REPAIRS Glass - quarter light - rear $% 76.81.20 The following equipment is required: lCutting wire and handles lKent knife lGlass replacement kit lSealant applicator gun lA felt covered table or stand to support glass Remove 1.Remove E post finisher. + EXTERIOR FITTINGS, REPAIRS, Finisher - E post. 2.Remove quarter light front finisher. 3.Remove rear quarter trim access panel 4.Disconnect receiver multiplug from glass. 5.Protect exterior body work adjacent to quarter light. 6.Protect internal trim adjacent to quarter light. 7.Carefully cut through and remove top and bottom finishers to gain access to glass sealant.8.From outside of vehicle, use a Kent knife and carefully cut through sealant securing quarter light to body. 9.If necessary, use cutting wire to cut through any remaining sealant. 10.Remove quarter light. Refit 1.Carefully remove sealant from body to leave a smooth surface. 2.Clean sealant face on body and quarter light with solvent. 3.Apply etch primer to any bare metal on body. 4.Apply primer over etch primer. 5.Apply screen primer to sealant face on glass and allow to cure. 6.Apply activator over old sealant on body and allow to cure. 7.Fit pre-cut nozzle to sealer cartridge, remove lid, shake out crystals and fit cartridge to applicator gun. If necessary modify the nozzle to achieve required bead section.
SCREENS REPAIRS 76-4-7 8.Apply a continuous bead of sealant to quarter light as shown. 9.Fit and align quarter light to body. Lightly press on glass to seat sealer. 10.Connect receiver multiplug. 11.Fit rear quarter trim access panel 12.Remove protective covers and tape. 13.Test sealer for leaks, apply additional sealer if necessary. If water is used, allow sealer to dry before testing. Spray water around glass and check for leaks. Mark any area that leaks. Dry glass and sealer then apply additional sealer. 14.Fit quarter light front finisher. 15.Fit E post finisher. + EXTERIOR FITTINGS, REPAIRS, Finisher - E post.
SEATS REPAIRS 76-5-1 SEATS REPAIRS Arm rest - rear seat $% 78.10.07.99 Remove 1.Remove rear seat hinge. + SEATS, REPAIRS, Hinge - rear seat - side. 2.Release centre catch and fold armrest down. 3.Release velcro strip securing armrest cover to back of squab, fold cover down. 4.Remove Torx bolt from armrest pivot point. 5.Release armrest assembly from LH pivot point boss, remove assembly.Refit 1.Position and fit armrest assembly to pivot point boss. 2.Fit and tighten Torx bolt to secure armrest to RH pivot point, tighten to 10 Nm (7 lbf.ft). 3.Position armrest cover and secure velcro strip to back of squab. 4.Reposition armrest and secure in centre catch. 5.Fit rear seat hinge. + SEATS, REPAIRS, Hinge - rear seat - side.