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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							ENGINE MANAGEMENT SYSTEM - V8
    18-2-20 REPAIRS
    16.Remove fuel hose and mounting bracket from 
    LH fuel injector harness securing stud.
    17.Release alternator harness from 2 clips on 
    engine cover mounting brackets.
    18.Disconnect multiplugs from LH fuel injectors.
    19.Release engine harness from clips and move 
    clear of camshaft cover.20.Remove 2 nuts securing engine harness to 
    induction manifold
    21.Disconnect multiplug from SAI solenoid.
    22.Remove SAI solenoid valve from RH fuel 
    injector harness securing stud.
    23.Remove washer from fuel injector harness 
    securing stud.
    24.Disconnect multiplug from RH KS.
    M12 7676
    M12 7680
    M86 5701
    M86 5698 
    						
    							ENGINE MANAGEMENT SYSTEM - V8
    REPAIRS 18-2-21
    25.Disconnect multiplugs from RH fuel injectors.
    26.Reposition injector harness.
    27.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    28.Depressurise fuel system.
     
     +  FUEL DELIVERY SYSTEM - V8, 
    ADJUSTMENT, Fuel system - depressurise.
    29.Disconnect fuel feed hose from fuel rail.
    CAUTION: Always fit plugs to open 
    connections to prevent contamination.
    30.Release clip and disconnect breather hose 
    from camshaft cover.31.Remove clip and disconnect purge solenoid 
    valve vacuum hose. Disconnect SAI vacuum 
    pipe.
    32.Remove 4 bolts securing engine cover brackets 
    and remove brackets from induction manifold.
    33.Remove bolt securing fuel rail to induction 
    manifold and remove fuel rail with injectors.
    Refit
    1.Clean injectors and recesses in inlet manifold.
    2.Fit fuel rail with injectors to induction manifold 
    and fit bolt.
    3.Fit 2 new brackets to manifold and tighten 5 
    bolts to 10 Nm (7 lbf.ft).
    4.Fit solenoid valve and connect vacuum pipe.
    5.Reposition brake servo vacuum pipe.
    6.Connect brake vacuum hose and secure with 
    clip.
    7.Connect breather hose to camshaft cover and 
    secure with clip.
    8.Clean fuel hose connections.
    9.Connect fuel feed hose to fuel rail.
    10.Fit air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    11.Reposition injector harness. 
    						
    							ENGINE MANAGEMENT SYSTEM - V8
    18-2-22 REPAIRS
    12.Connect multiplugs to RH fuel injectors.
    13.Connect KS multiplug.
    14.Fit washer to fuel injector harness securing 
    stud.
    15.Fit SAI solenoid valve to RH fuel injector 
    securing stud.
    16.Fit 2 nuts securing fuel injector harness to 
    induction manifold and tighten.
    17.Connect multiplug to SAI solenoid.
    18.Position and secure engine harness to brackets 
    with clips.
    19.Connect multiplugs to LH fuel injectors.
    20.Connect alternator harness to 2 clips on engine 
    cover mounting brackets.
    21.Fit fuel hose and mounting bracket to LH fuel 
    injector harness securing stud.
    22.Fit vacuum reservoir and mounting bracket to 
    LH fuel injector harness securing stud.
    23.Fit 2 nuts securing fuel injector harness to 
    induction manifold and tighten.
    24.Connect KS multiplug.
    25.Connect multiplug to CMP sensor.
    26.Connect alternator harness to 4 clips.
    27.Connect alternator multiplug.
    28.Connect multiplug to charcoal canister purge 
    solenoid valve.
    29.Connect VCC multiplug harness to clip.
    30.Connect multiplugs to VCC solenoids.
    31.Fit new cable ties, align and secure harness.
    32.Connect multiplug to CMP sensor.
    33.Connect multiplug to throttle body.
    34.Connect multiplugs to ECT sensors.
    35.Connect multiplugs to ignition coils.
    36.Fit LH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - RH.
    37.Fit RH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - LH.
    38.Connect air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    39.If a new fuel rail has been fitted, reset adaptions 
    using TestBook/T4.
    Injectors - set 
    $% 19.60.12
    Remove
    1.Remove fuel rail.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Fuel rail - remove for access 
    & refit.
    2.Remove spring clips securing injectors to fuel 
    rail and remove injectors. Discard 2 O rings 
    from each injector.
    Refit
    1.Lubricate new O rings with silicone grease and 
    fit to each end of injectors.
    2.Fit injectors to fuel rail and secure with spring 
    clips.
    3.Fit fuel rail.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Fuel rail - remove for access 
    & refit.
    4.If new injector(s) has been fitted, then 
    TestBook/T4 must be connected and the 
    adaptions reset. 
    lSystem diagnostics 
    lEngine management
    lVehicle maintenance
    l Reset adaptions 
    						
    							ENGINE MANAGEMENT SYSTEM - V8
    REPAIRS 18-2-23
    Sensor - brake pedal position
    $% 19.75.35
    Remove
    1.Release brake pedal position sensor from 
    holder, disconnect multiplug and remove 
    sensor.
    2.Remove holder from pedal bracket.
    Refit
    1.Fit holder to pedal bracket.
    2.Position brake pedal position sensor, connect 
    multiplug and secure to holder.
    3.With brake pedal released, ensure brake pedal 
    position sensor is in contact with operating tang 
    on brake pedal.
    4.If a replacement sensor has been fitted, re-set 
    adaptions using TestBook/T4. 
    						
    							ENGINE MANAGEMENT SYSTEM - V8
    18-2-24 REPAIRS 
    						
    							FUEL DELIVERY SYSTEM - V8
    ADJUSTMENT 19-2-1
    FUEL DELIVERY SYST EM - V8 ADJUST ME NT
    Fuel system - depressurise 
    $% 19.50.02 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Remove engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    3.Remove cap from schraeder valve on fuel rail.
    WARNING: The spilling of fuel is 
    unavoidable during this operation. Ensure 
    that all necessary precautions are taken to 
    prevent fire and explosion.
    4.Fit LRT-19-006 and hose to schraeder valve.
    5.Open valve on LRT-19-006. Release fuel 
    system pressure and allow fuel to drain into 
    suitable container.
    WARNING: Fuel vapour is highly flammable 
    and in confined spaces is also explosive 
    and toxic. Always have a fire extinguisher 
    containing foam, CO
    2, gas or powder close 
    at hand when handling or draining fuel.
    Refit
    1.Close valve on LRT-19-006.
    2.Remove hose from LRT-19-006.
    3.Remove tool LRT-19-006 from schraeder 
    valve.
    4.Fit cap to schraeder valve on fuel rail.
    5.Remove container.
    6.Dispose of fuel and clean container.
    7.Fit engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    8.Connect battery earth lead. 
    						
    							FUEL DELIVERY SYSTEM - V8
    19-2-2 ADJUSTMENT
    Fuel system - pressure test 
    $% 19.50.13 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Check
    1.Disconnect battery earth lead.
    WARNING: The spilling of fuel is 
    unavoidable during this operation. Ensure 
    that all necessary precautions are taken to 
    prevent fire and explosion.
    2.Remove engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    3.Fit LRT-19-004 to LRT-19-006.
    4.Remove schraeder valve cap.
    5.Fit LRT-19-006 and LRT-19-004 to schraeder 
    valve.
    6.Open valve on LRT-19-006.
    7.Connect battery earth lead.
    8.Start engine and allow engine to idle.
    9.Note fuel pressure gauge reading. Fuel 
    pressure should be between 3.25 and 3.75 bar.
    10.Switch off engine.
    11.Disconnect battery earth lead.
    12.Close valve on LRT-19-006.
    13.Position absorbent cloth around schraeder 
    valve to collect any fuel spillage.
    14.Remove LRT-19-004 and LRT-19-006 from 
    schraeder valve.
    WARNING: The spilling of fuel is 
    unavoidable during this operation. Ensure 
    that all necessary precautions are taken to 
    prevent fire and explosion.
    15.Fit cap to schraeder valve.
    16.Remove LRT-19-004 from LRT-19-006.
    17.Fit engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    18.Connect battery earth lead.
    M19 3467
    LRT-19-006
    LRT-19-004 
    						
    							FUEL DELIVERY SYSTEM - V8
    ADJUSTMENT 19-2-3
    Tank - drain  
    $% 19.55.02 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Drain
    1.Open fuel filler flap and remove cap.
    WARNING: Fuel vapour is highly flammable 
    and in confined spaces is also explosive 
    and toxic. Always have a fire extinguisher 
    containing foam, CO
    2, gas or powder close 
    at hand when handling or draining fuel.
    2.Connect fuel recovery appliance earth lead to 
    vehicle.
    WARNING: Fuel must not be extracted or 
    drained from any vehicle while it is over a 
    pit. Extraction or draining of fuel must be 
    carried out in a well ventilated area.
    3.Fit fuel recovery appliance extraction hose, 
    insert hose through filler neck, turning hose 
    slightly if necessary. Chamfer end of bowser 
    hose to approximately 30° to aid entry.
    4.Connect exhaust extractor to tail pipes.
    5.Start engine.
    6.Using a fuel recovery appliance, drain the fuel 
    from the tank into a sealed container. Follow 
    the manufacturers instructions for the 
    connection and safe use of the appliance.
    7.Stop engine when fuel warning light is 
    displayed. 
    CAUTION: Do not allow fuel pump to run 
    dry.
    8.Disconnect battery earth lead.
    9.Remove fuel tank LH module cover.
     
     +  FUEL DELIVERY SYSTEM - Td6, 
    REPAIRS, Cover - tank module - LH.
    10.Remove extraction hose from filler neck and 
    refit fuel cap.11.Position extraction hose through aperture in 
    fuel tank LH access hole and drain remaining 
    fuel, number 1 in illustration. Repeat process in 
    RH chamber draining remaining fuel, number 2 
    in illustration.
    12.Remove extraction hose from fuel tank, 
    disconnect earth lead from vehicle.
    Refill
    1.Fit fuel tank LH module cover.
     
     +  FUEL DELIVERY SYSTEM - Td6, 
    REPAIRS, Cover - tank module - LH.
    2.Replenish fuel as required.
    3.Connect battery earth lead.
    4.Turn ignition key to position 1, allow time for 
    fuel pump to prime.
    5.Start engine.
    6.Stop engine and disconnect exhaust 
    extractors.
    1
    M19 3376
    2 
    						
    							FUEL DELIVERY SYSTEM - V8
    19-2-4 ADJUSTMENT 
    						
    							FUEL DELIVERY SYSTEM - V8
    REPAIRS 19-2-5
    REPAIRS
    Filter - main 
    $% 19.25.02 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Depressurise fuel system.
     
     +  FUEL DELIVERY SYSTEM - V8, 
    ADJUSTMENT, Fuel system - depressurise.
    WARNING: Depressurise the system before 
    disconnecting any components. Fuel 
    pressure will be present in the system even 
    if the ignition has been switched off for 
    some time.
    4.Remove 2 screws securing fuel filter access 
    cover and remove fuel filter access cover.5.Remove 2 screws securing fuel filter and 
    release fuel filter from mounting brackets.
    6.Position container to catch fuel spillage.
    7.Disconnect 3 fuel hoses and 1 reference pipe, 
    remove fuel filter.
    WARNING: The spilling of fuel is 
    unavoidable during this operation. Ensure 
    that all necessary precautions are taken to 
    prevent fire and explosion.
    Refit
    1.Connect fuel hoses to fuel filter.
    2.Position fuel filter to mounting brackets and 
    secure with screws.
    3.Connect battery earth lead.
    4.Start and run engine to check for leaks from fuel 
    filter and hoses.
    5.Remove container.
    6.Fit fuel filter access cover and secure with 
    screws.
    M19 3448 
    						
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