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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							COOLING SYSTEM - V8
    26-2-10 REPAIRS
    7.Remove Allen bolt securing secondary air 
    injection (SAI) pipe clip to coolant pump.
    8.Remove bolt securing SAI pipe to LH cylinder 
    head.
    9.Remove bolt securing SAI pipe to RH cylinder 
    head.
    10.Release SAI pipe from cylinder heads and 
    position aside. Discard O rings.11.Using LRT-12-215 to hold coolant pump pulley, 
    loosen 4 bolts securing coolant pump pulley.
    12.Remove 4 bolts securing coolant pump pulley 
    and remove pulley.
    13.Disconnect ECT sensor multiplug.
    M26 0877 
    						
    							COOLING SYSTEM - V8
    REPAIRS 26-2-11
    14.Remove 6 bolts securing coolant pump to 
    cylinder block and remove coolant pump.
    NOTE: Do not allow the coolant pipes to be 
    released from the coolant manifold during the 
    removal of the coolant pump. If the coolant 
    pipes are released from the coolant manifold 
    the O rings must be replaced.
    15.Remove and discard 2 O rings from coolant 
    pump.
    16.Clean gasket mating faces.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    17.Remove ECT sensor and discard sealing 
    washer.
    Refit
    1.Using new sealing washer, fit ECT sensor and 
    tighten to 14 Nm (11 lbf.ft).
    2.Lubricate new O rings and fit to sealing groves 
    in coolant pump.
    3.Fit a new gasket and coolant pump to engine. 
    Tighten bolts to 10 Nm (7 lbf.ft).
    4.Connect ECT sensor multiplug.
    5.Ensure mating faces of coolant pump pulley 
    and flange are clean. Fit pulley and finger 
    tighten securing bolts.
    6.Using LRT-12-215 to hold coolant pump pulley, 
    tighten the bolts securing coolant pump pulley 
    to 10 Nm (7 lbf.ft).7.Lubricate new O rings and fit to secondary air 
    injection pipe. Fit secondary air injection pipe 
    and tighten securing bolts to 10 Nm (7 lbf.ft).
    8.Connect coolant hose to coolant pump and 
    alternator.
    9.Fit ancillary drive belt.
     
     +  CHARGING AND STARTING, 
    REPAIRS, Ancillary drive belt - V8.
    10.Fit thermostat.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Thermostat.
    11.Fit viscous fan.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    12.Connect battery earth lead. 
    						
    							COOLING SYSTEM - V8
    26-2-12 REPAIRS 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    REPAIRS 30-2-1
    MANIF OLD A ND EXH AUST SYSTEM - V8 REPAIRS
    Exhaust system & mountings 
    $% 30.10.08 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Release pre-catalyst harness leads from clips, 
    remove multiplugs from retaining clips and 
    disconnect.
    4.Release post catalyst HO2S harnesses from 
    clips, remove multiplugs from clips and 
    disconnect.5.Remove and discard 4 nuts securing front pipe 
    flanges to exhaust manifolds, release front pipe 
    from flanges and move aside.
    M30 1093
    M30 1094 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    30-2-2 REPAIRS
    6.Remove and discard the 4 nuts securing 
    intermediate silencer mountings to body.
    7.Remove 8 nuts securing rear silencer rubber 
    mountings to body and with assistance remove 
    exhaust assembly from vehicle.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    8.Remove 2 nuts and collect mass damper.9.Remove 6 mounting rubbers from main 
    assembly, remove rubbers from body mounting 
    brackets.
    10.Remove HO2S sensors from exhaust 
    assembly and discard sealing washers.
    Refit
    1.Fit mass damper and tighten bolts to 25 Nm (18 
    lbf.ft).
    2.Fit exhaust mountings.
    3.Clean exhaust pipe and exhaust manifold down 
    pipe flanges.
    4.Clean HO2S, sealing washer and mating faces.
    5.Fit new sealing washers and apply anti seize 
    compound to threads of HO2S sensors. Fit and 
    tighten sensors to 50 Nm (37 lbf.ft).
    CAUTION: Ensure anti seize compound 
    does not contact the tip of the HO2S sensor.
    6.Fit rubbers to exhaust mounting brackets and 
    main assembly.
    7.With assistance fit exhaust system to vehicle, 
    align flanges to manifolds, fit and lightly tighten 
    bolts. Fit one pair of rear silencer brackets to 
    body and lightly tighten bolts.
    8.Align remaining mounting brackets to body, fit 
    nuts and tighten to 25 Nm (18 lbf.ft).
    9.Check exhaust for correct alignment.
    10.Align exhaust flange and tighten new nuts 
    evenly to 45 Nm (33 lbf.ft).
    11.Connect battery earth lead.
    12.Start and run engine to check for leaks. 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    REPAIRS 30-2-3
    Front pipe  
    $% 30.10.09 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove exhaust system.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Exhaust system & 
    mountings.
    4.Remove HO2S sensors from exhaust 
    assembly and discard sealing washers.
    5.Using LRT-99-027, cut pipe at point indicated 
    by depression in pipe.
    Refit
    1.Fit new sealing washers and apply anti seize 
    compound to threads of HO2S sensors. Fit and 
    tighten sensors to 50 Nm (37 lbf.ft).
    CAUTION: Ensure anti seize compound 
    does not contact the tip of the HO2S sensor.
    2.Clean front pipe and mating face.
    3.Fit front pipe and align flange,  fit nuts but do not 
    tighten at this stage.
    4.Clean front pipe and intermediate pipe, fit 
    joining sleeve.
    5.Fit exhaust system.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Exhaust system & 
    mountings.6.Centralise connecting sleeve over joint, align 
    intermediate pipe with front pipes and tighten 
    sleeve clamp nuts to 48 Nm (35 lbf.ft).
    7.Check exhaust for correct alignment.
    8.Connect battery earth lead. 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    30-2-4 REPAIRS
    Intermediate pipe 
    $% 30.10.12 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Using LRT-99-027, cut pipe at point indicated 
    by depression in pipe.
    4.Remove 4 nuts securing intermediate silencer 
    mountings to body.
    5.With assistance, remove intermediate exhaust 
    pipe.
    6.Remove and discard 2 nuts securing exhaust 
    vibration damper to intermediate exhaust pipe.
    7.Remove mounting rubber.
    Refit
    1.Fit mounting rubber.
    2.Fit vibration damper to intermediate exhaust 
    pipe and secure with 2 new nuts.
    3.Clean tail pipe and fit joining sleeves.
    4.With assistance, fit intermediate pipe locate 
    mounting and fit nuts. Tighten mounting nuts to 
    25 Nm (18 lbf.ft).
    5.Centralise connecting sleeve over joint, align 
    intermediate pipe with front pipes and tighten 
    sleeve clamp nuts to 48 Nm (35 lbf.ft).
    6.Centralise connecting sleeve over joint, align 
    intermediate pipe with tail pipe and tighten 
    sleeve clamp nuts to 48 Nm (35 lbf.ft).  
    7.Check exhaust for correct alignment.
    8.Connect battery earth lead.
    9.Start and run engine to check for leaks. 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    REPAIRS 30-2-5
    Tail pipe & silencer 
    $% 30.10.22
    Remove
    1.Position vehicle on lift.
    2.Using LRT-99-027, cut pipe at point indicated 
    by depression in pipe.
    3.Remove 8 nuts securing mountings and  with 
    assistance, remove tail pipe and silencer 
    assembly.
    4.Remove 4 exhaust mountings.
    Refit
    1.Fit 4 exhaust mountings.
    2.Clean intermediate pipe and fit sleeve.3.With assistance, fit tail pipe and silencer 
    assembly, locate mountings and fit nuts. 
    Tighten nuts to 25 Nm (18 lbf.ft).
    4.Centralise connecting sleeve over joint, align 
    intermediate pipe with tail pipe and tighten 
    sleeve clamp nuts to 48 Nm (35 lbf.ft).  
    5.Check exhaust for correct alignment.
    6.Connect battery earth lead.
    7.Start and run engine to check for leaks. 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    30-2-6 REPAIRS
    Gasket(s) - inlet manifold  
    $% 30.15.08 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Remove air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    3.Remove LH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - LH.
    4.Remove RH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - RH.
    5.Disconnect multiplugs from ignition coils.6.Disconnect multiplugs from throttle body, 
    thermostat heater, CMP sensor and ECT 
    sensor. Cut cable ties and release engine 
    harness.
    7.Disconnect multiplugs from VCC solenoids.
    8.Release VCC multiplug harness from clip.
    9.Disconnect multiplug from alternator.
    10.Release alternator harness from 4 clips.
    M86 5697
    M86 5692
    M86 5693
    M86 5695 
    						
    							MANIFOLD AND EXHAUST SYSTEM - V8
    REPAIRS 30-2-7
    11.Disconnect multiplugs from KS and CMP 
    sensor.
    12.Remove 2 nuts securing fuel injector harness to 
    fuel rail.
    13.Release vacuum reservoir and mounting 
    bracket from LH fuel injector harness securing 
    stud.
    14.Remove fuel hose and mounting bracket from 
    LH fuel injector harness securing stud.
    15.Release alternator harness from 2 clips on 
    engine cover mounting brackets.16.Disconnect multiplugs from fuel injectors.
    17.Release engine harness from clips and move 
    clear of camshaft cover.
    18.Disconnect multiplug from charcoal canister 
    purge solenoid valve.
    19.Remove 2 nuts securing engine harness to inlet 
    manifold
    M86 5696
    M86 5694 
    						
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