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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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COOLING SYSTEM - V8 ADJUSTMENTS 26-2-1 COOLING SYSTEM - V8 ADJUST ME NTS Coolant - drain, flush & refill $% 26.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Drain 1.Position vehicle on lift. 2.Set heater controls to maximum. 3.Disconnect battery earth lead. 4.Remove coolant expansion tank cap. WARNING: Since injury such as scalding could be caused by escaping steam or coolant, do not remove the filler cap from the coolant expansion tank while the system is hot. 5.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 6.Position container beneath radiator to collect coolant. 7.Fit tube to drain tap, open tap and allow coolant to drain. CAUTION: Engine coolant will damage paint finished surfaces. If spilled, immediately remove coolant and clean area with water. 8.Position container beneath engine to collect coolant.9.Remove cylinder block drain plug and allow coolant to drain. Discard sealing washer. 10.Remove container. Refill 1.Close radiator drain tap and remove tube. 2.Using a new sealing washer, fit cylinder block drain plug and tighten to 25 Nm (18 lbf.ft). 3.Connect battery earth lead. 4.Connect exhaust extractor to tail pipes. 5.Remove bleed screw from expansion tank. 6.Fill cooling system, keeping coolant to neck of expansion tank until a steady stream of coolant is emitted from bleed screw hole. Fit and tighten bleed screw. 7.Fit coolant expansion tank cap. 8.Run engine until normal operating temperature is reached. 9.Switch off engine and allow to cool. M26 0885 M26 0886 M26 0892
COOLING SYSTEM - V8 26-2-2 ADJUSTMENTS 10.Check for leaks and fill expansion tank to MAX mark. 11.Clean coolant from body and surrounding area. 12.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front.
COOLING SYSTEM - V8 REPAIRS 26-2-3 REPAIRS Coupling unit - viscous fan $% 26.25.19 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 4.Release 3 coolant hoses from clips on fan cowl. Remove screw securing fan cowl to radiator. 5.Disconnect harness multiplug and release cooling fan multiplug from mounting.6.Use LRT-12-214 and LRT-12-215 to loosen viscous coupling lock nut and remove fan assembly from coolant pump. NOTE: Thread is left handed. 7.Remove scrivets securing fan cowl. CAUTION: The radiator matrix is a fragile component, to prevent damage do not allow the fan or fan cowl to contact the radiator. M26 0865
COOLING SYSTEM - V8 26-2-4 REPAIRS 8.Release cowl from mountings and remove cowl and fan assembly. 9.Place viscous coupling and fan to work bench. NOTE: Do not carry out further dismantling if component is removed for access only. 10.Remove 4 bolts and remove coupling from fan. Refit 1.Clean coupling and fan mating faces. 2.Fit viscous coupling to fan and tighten 4 bolts to 10 Nm (7 lbf.ft). 3.Carefully fit fan and cowl assembly, secure the cowl to mountings. 4.Fit fan assembly to coolant pump. Using LRT- 12-214 and LRT-12-215 tighten viscous coupling lock nut to 45 Nm (33 lbf.ft). 5.Fit cooling fan harness and multiplug to fan cowl. 6.Fit screw securing fan cowl to radiator. 7.Secure 3 coolant hoses to clips on fan cowl. 8.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 9.Connect battery earth lead. Manifold - coolant $% 26.30.64 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Drain coolant. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. 4.Remove air intake plenum. + HEATING AND VENTILATION, REPAIRS, Plenum - air intake. 5.Remove throttle body. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Throttle body. 6.Remove bolt securing engine harness to coolant manifold. 7.Disconnect heater pipes from coolant manifold. 8.Release harness from 2 clips on coolant manifold. M26 0887
COOLING SYSTEM - V8 REPAIRS 26-2-5 9.Remove bolt securing multiplug to bell housing. 10.Release transfer gearbox breather pipe from clip. 11.Remove 6 bolts securing coolant manifold to cylinder heads. 12.Secure coolant pipes and remove coolant manifold. 13.Remove harness retaining clips. 14.Discard O rings and gaskets.Refit 1.Clean coolant manifold and cylinder head mating faces. 2.Fit new O rings to coolant manifold. 3.Fit harness retaining clips. 4.Position new gaskets and coolant manifold to cylinder heads, fit bolts and tighten to 10 Nm (7 lbf.ft). 5.Fit transfer gearbox breather pipe to clip. 6.Fit bolt securing multiplug to bell housing and tighten to 25 Nm (18 lbf.ft). 7.Fit harness into clips. 8.Connect heater pipes to coolant manifold. 9.Fit bolt securing engine harness to coolant manifold and tighten to 10 Nm (7 lbf.ft). 10.Fit throttle body. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Throttle body. 11.Fit air intake plenum. + Engine - V8, REPAIRS, Acoustic cover - engine. 12.Connect battery earth lead. 13.Refill cooling system. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill.
COOLING SYSTEM - V8 26-2-6 REPAIRS Pipe(s) - coolant pump to coolant manifold $% 26.31.25 Remove 1.Drain coolant. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. 2.Remove inlet manifold. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Gasket(s) - inlet manifold. 3.Remove bolt securing engine harness to coolant manifold. 4.Release harness from 2 clips on coolant manifold. 5.Release transfer gearbox breather pipe from clip. 6.Remove 6 bolts securing coolant manifold to cylinder heads. 7.Secure coolant pipes and reposition coolant manifold. 8.Remove and discard coolant manifold gaskets. 9.Remove 2 coolant pipes from coolant pump.10.Discard O rings. Refit 1.Clean gasket mating faces. 2.Fit new O rings to coolant manifold. 3.Fit coolant pipes to the coolant pump. 4.Position new gaskets and coolant manifold to cylinder heads, fit bolts and tighten to 10 Nm (7 lbf.ft). 5.Fit transfer gearbox breather pipe to clip. 6.Fit harness into clips. 7.Fit bolt securing engine harness to coolant manifold and tighten to 10 Nm (7 lbf.ft). 8.Fit inlet manifold. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Gasket(s) - inlet manifold. 9.Refill cooling system. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill.
COOLING SYSTEM - V8 REPAIRS 26-2-7 Gasket - coolant gallery sealing plate $% 26.35.40 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove coolant pump to coolant manifold pipes. + COOLING SYSTEM - V8, REPAIRS, Pipe(s) - coolant pump to coolant manifold. 4.Remove 20 bolts securing coolant gallery sealing plate and remove the sealing plate. 5. Discard gasket from coolant gallery sealing plate and cylinder block. Refit 1.Clean coolant gallery sealing plate and cylinder block mating faces. 2.Fit new gasket to coolant gallery sealing plate. 3.Fit and secure coolant gallery sealing plate to cylinder block, tighten bolts to 10 Nm (7 lbf.ft). 4.Fit coolant pump to coolant manifold pipes. + COOLING SYSTEM - V8, REPAIRS, Pipe(s) - coolant pump to coolant manifold. 5.Connect battery earth lead. Radiator $% 26.40.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Disconnect battery earth lead. 2.Position vehicle on lift. 3.Drain cooling system. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. 4.Remove fan cowl. + COOLING SYSTEM - V8, REPAIRS, Coupling unit - viscous fan. 5.Remove screw and release gearbox cooler manifold from radiator. 6.Release hose clips and disconnect top hose, bottom hose and expansion tank hose from radiator.
COOLING SYSTEM - V8 26-2-8 REPAIRS 7.Remove radiator assembly retaining bolts from bonnet locking platform. 8.Ease radiator assembly rearward, release and remove radiator retaining clips. 9.Carefully remove radiator. Refit 1.Position radiator to mounting, fit and secure retaining clips. 2.Position and secure radiator assembly to bonnet locking platform. 3.Position gearbox cooler to radiator and tighten securing screw. 4.Connect hoses to radiator and secure with clips. 5.Fit viscous coupling. + COOLING SYSTEM - V8, REPAIRS, Coupling unit - viscous fan. 6.Connect battery earth lead. 7.Fill cooling system. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. Thermostat $% 26.45.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. The thermostat heater is serviced with the thermostat and must not be removed. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Drain cooling system + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. 4.Remove air intake hose. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Hose - air flow meter to throttle body. 5.Disconnect multiplug from thermostat heater. 6.Release clip and disconnect radiator bottom hose from thermostat housing. M26 0870
COOLING SYSTEM - V8 REPAIRS 26-2-9 7.Remove 4 bolts and remove thermostat housing from coolant pump. Discard seal. Refit 1.Clean mating face of thermostat housing and coolant pump. 2.Fit new seal to thermostat housing. 3.Fit thermostat housing and tighten bolts to 10 Nm (7 lbf.ft). 4.Connect radiator bottom hose to thermostat housing and secure with clip. 5.Connect multiplug to thermostat heater. 6.Connect air intake hose. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Hose - air flow meter to throttle body. 7.Connect battery earth lead. 8.Fill cooling system. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. Gasket - coolant pump $% 26.50.02 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove thermostat. + COOLING SYSTEM - V8, REPAIRS, Thermostat. 4.Remove viscous fan. + COOLING SYSTEM - V8, REPAIRS, Coupling unit - viscous fan. 5.Remove ancillary drive belt. + CHARGING AND STARTING, REPAIRS, Ancillary drive belt - V8. 6.Release clips and disconnect radiator top hose from coolant pump and alternator.