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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							FUEL DELIVERY SYSTEM - V8
    19-2-16 REPAIRS 
    						
    							COOLING SYSTEM - V8
    ADJUSTMENTS 26-2-1
    COOLING SYSTEM -  V8 ADJUST ME NTS
    Coolant - drain, flush & refill  
    $% 26.10.01 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Drain
    1.Position vehicle on lift.
    2.Set heater controls to maximum.
    3.Disconnect battery earth lead.
    4.Remove coolant expansion tank cap.
    WARNING: Since injury such as scalding 
    could be caused by escaping steam or 
    coolant, do not remove the filler cap from 
    the coolant expansion tank while the 
    system is hot.
    5.Remove undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front.
    6.Position container beneath radiator to collect 
    coolant.
    7.Fit tube to drain tap, open tap and allow coolant 
    to drain.
    CAUTION: Engine coolant will damage paint 
    finished surfaces. If spilled, immediately 
    remove coolant and clean area with water.
    8.Position container beneath engine to collect 
    coolant.9.Remove cylinder block drain plug and allow 
    coolant to drain. Discard sealing washer.
    10.Remove container.
    Refill
    1.Close radiator drain tap and remove tube.
    2.Using a new sealing washer, fit cylinder block 
    drain plug and tighten to 25 Nm (18 lbf.ft).
    3.Connect battery earth lead.
    4.Connect exhaust extractor to tail pipes.
    5.Remove bleed screw from expansion tank.
    6.Fill cooling system, keeping coolant to neck of 
    expansion tank until a steady stream of coolant 
    is emitted from bleed screw hole. Fit and tighten 
    bleed screw.
    7.Fit coolant expansion tank cap.
    8.Run engine until normal operating temperature 
    is reached.
    9.Switch off engine and allow to cool.
    M26 0885
    M26 0886
    M26 0892 
    						
    							COOLING SYSTEM - V8
    26-2-2 ADJUSTMENTS
    10.Check for leaks and fill expansion tank to MAX 
    mark.
    11.Clean coolant from body and surrounding area.
    12.Fit undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front. 
    						
    							COOLING SYSTEM - V8
    REPAIRS 26-2-3
    REPAIRS
    Coupling unit - viscous fan 
    $% 26.25.19 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front.
    4.Release 3 coolant hoses from clips on fan cowl. 
    Remove screw securing fan cowl to radiator.
    5.Disconnect harness multiplug and release 
    cooling fan multiplug from mounting.6.Use LRT-12-214 and LRT-12-215 to loosen 
    viscous coupling lock nut and remove fan 
    assembly from coolant pump.
    NOTE: Thread is left handed.
    7.Remove scrivets securing fan cowl.
    CAUTION: The radiator matrix is a fragile 
    component, to prevent damage do not allow 
    the fan or fan cowl to contact the radiator.
    M26 0865 
    						
    							COOLING SYSTEM - V8
    26-2-4 REPAIRS
    8.Release cowl from mountings and remove cowl 
    and fan assembly.
    9.Place viscous coupling and fan to work bench.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    10.Remove 4 bolts and remove coupling from fan.
    Refit
    1.Clean coupling and fan mating faces.
    2.Fit viscous coupling to fan and tighten 4 bolts to 
    10 Nm (7 lbf.ft).
    3.Carefully fit fan and cowl assembly, secure the 
    cowl to mountings.
    4.Fit fan assembly to coolant pump. Using LRT-
    12-214 and LRT-12-215 tighten viscous 
    coupling lock nut to 45 Nm (33 lbf.ft).
    5.Fit cooling fan harness and multiplug to fan 
    cowl.
    6.Fit screw securing fan cowl to radiator.
    7.Secure 3 coolant hoses to clips on fan cowl.
    8.Fit undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front.
    9.Connect battery earth lead.
    Manifold - coolant 
    $% 26.30.64 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain coolant.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    5.Remove throttle body.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Throttle body.
    6.Remove bolt securing engine harness to 
    coolant manifold.
    7.Disconnect heater pipes from coolant manifold.
    8.Release harness from 2 clips on coolant 
    manifold.
    M26 0887 
    						
    							COOLING SYSTEM - V8
    REPAIRS 26-2-5
    9.Remove bolt securing multiplug to bell housing.
    10.Release transfer gearbox breather pipe from 
    clip.
    11.Remove 6 bolts securing coolant manifold to 
    cylinder heads.
    12.Secure coolant pipes and remove coolant 
    manifold.
    13.Remove harness retaining clips.
    14.Discard O rings and gaskets.Refit
    1.Clean coolant manifold and cylinder head 
    mating faces.
    2.Fit new O rings to coolant manifold.
    3.Fit harness retaining clips.
    4.Position new gaskets and coolant manifold to 
    cylinder heads, fit bolts and tighten to 10 Nm (7 
    lbf.ft).
    5.Fit transfer gearbox breather pipe to clip.
    6.Fit bolt securing multiplug to bell housing and 
    tighten to 25 Nm (18 lbf.ft).
    7.Fit harness into clips.
    8.Connect heater pipes to coolant manifold.
    9.Fit bolt securing engine harness to coolant 
    manifold and tighten to 10 Nm (7 lbf.ft).
    10.Fit throttle body.
      +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Throttle body.
    11.Fit air intake plenum.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    12.Connect battery earth lead.
    13.Refill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill. 
    						
    							COOLING SYSTEM - V8
    26-2-6 REPAIRS
    Pipe(s) - coolant pump to coolant 
    manifold 
    $% 26.31.25
    Remove
    1.Drain coolant.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    2.Remove inlet manifold.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Gasket(s) - inlet manifold.
    3.Remove bolt securing engine harness to 
    coolant manifold.
    4.Release harness from 2 clips on coolant 
    manifold.
    5.Release transfer gearbox breather pipe from 
    clip.
    6.Remove 6 bolts securing coolant manifold to 
    cylinder heads.
    7.Secure coolant pipes and reposition coolant 
    manifold.
    8.Remove and discard coolant manifold gaskets.
    9.Remove 2 coolant pipes from coolant pump.10.Discard O rings.
    Refit
    1.Clean gasket mating faces.
    2.Fit new O rings to coolant manifold.
    3.Fit coolant pipes to the coolant pump.
    4.Position new gaskets and coolant manifold to 
    cylinder heads, fit bolts and tighten to 10 Nm (7 
    lbf.ft).
    5.Fit transfer gearbox breather pipe to clip.
    6.Fit harness into clips.
    7.Fit bolt securing engine harness to coolant 
    manifold and tighten to 10 Nm (7 lbf.ft).
    8.Fit inlet manifold.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Gasket(s) - inlet manifold.
    9.Refill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill. 
    						
    							COOLING SYSTEM - V8
    REPAIRS 26-2-7
    Gasket - coolant gallery sealing plate  
    $% 26.35.40 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove coolant pump to coolant manifold 
    pipes.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Pipe(s) - coolant pump to coolant manifold.
    4.Remove 20 bolts securing coolant gallery 
    sealing plate and remove the sealing plate.
    5. Discard gasket from coolant gallery sealing 
    plate and cylinder block.
    Refit
    1.Clean coolant gallery sealing plate and cylinder 
    block mating faces.
    2.Fit new gasket to coolant gallery sealing plate.
    3.Fit and secure coolant gallery sealing plate to 
    cylinder block, tighten bolts to 10 Nm (7 lbf.ft).
    4.Fit coolant pump to coolant manifold pipes.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Pipe(s) - coolant pump to coolant manifold.
    5.Connect battery earth lead.
    Radiator 
    $% 26.40.01 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Position vehicle on lift.
    3.Drain cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Remove fan cowl.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    5.Remove screw and release gearbox cooler 
    manifold from radiator.
    6.Release hose clips and disconnect top hose, 
    bottom hose and expansion tank hose from 
    radiator. 
    						
    							COOLING SYSTEM - V8
    26-2-8 REPAIRS
    7.Remove radiator assembly retaining bolts from 
    bonnet locking platform.
    8.Ease radiator assembly rearward, release and 
    remove radiator retaining clips.
    9.Carefully remove radiator.
    Refit
    1.Position radiator to mounting, fit and secure 
    retaining clips.
    2.Position and secure radiator assembly to 
    bonnet locking platform.
    3.Position gearbox cooler to radiator and tighten 
    securing screw.
    4.Connect hoses to radiator and secure with 
    clips.
    5.Fit viscous coupling.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    6.Connect battery earth lead.
    7.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    Thermostat 
    $% 26.45.01 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    The thermostat heater is serviced with the 
    thermostat and must not be removed.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain cooling system
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Remove air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    5.Disconnect multiplug from thermostat heater.
    6.Release clip and disconnect radiator bottom 
    hose from thermostat housing.
    M26 0870 
    						
    							COOLING SYSTEM - V8
    REPAIRS 26-2-9
    7.Remove 4 bolts and remove thermostat 
    housing from coolant pump. Discard seal.
    Refit
    1.Clean mating face of thermostat housing and 
    coolant pump.
    2.Fit new seal to thermostat housing.
    3.Fit thermostat housing and tighten bolts to 10 
    Nm (7 lbf.ft).
    4.Connect radiator bottom hose to thermostat 
    housing and secure with clip.
    5.Connect multiplug to thermostat heater.
    6.Connect air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    7.Connect battery earth lead.
    8.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    Gasket - coolant pump 
    $% 26.50.02 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove thermostat.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Thermostat.
    4.Remove viscous fan.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    5.Remove ancillary drive belt.
     
     +  CHARGING AND STARTING, 
    REPAIRS, Ancillary drive belt - V8.
    6.Release clips and disconnect radiator top hose 
    from coolant pump and alternator. 
    						
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