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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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DOORS 76-1-16 REPAIRS Finisher - upper - tailgate lower $% 76.34.44 Remove 1.Open upper and lower tailgates. 2.Remove 6 screw caps. 3.Remove 6 screws securing trim finisher. 4.Remove trim finisher. Refit 1.Fit trim finisher and secure with screws. 2.Fit screw covers. Latch - front door $% 76.37.12 This procedure is also applicable to the rear door latch. Remove 1.Ensure window is fully raised. 2.Remove plastic sheet. + DOORS, REPAIRS, Plastic sheet - front door. + DOORS, REPAIRS, Plastic sheet - rear door. 3.Release sill button lock rod from door latch. 4.Remove rod. 5.Disconnect multiplug from latch. 6.Disconnect door handle release cable from latch assembly. 7.Remove 3 Torx screws securing latch to door. 8.On drivers door, release door lock barrel paddle from latch. 9.Remove latch from aperture. M76 4487
DOORS REPAIRS 76-1-17 10.Remove internal release cable and latch as an assembly. 11.Open security flap on latch. 12.Release interior release cable clamp from latch. 13.Disengage interior release cable from latch. 14.Remove cable. Refit 1.Secure interior release cable to latch and close latch security flap. 2.Position latch to door. On drivers door, align lock barrel paddle to latch. 3.Position door latch fit Torx screws and tighten to 10 Nm (7 lbf.ft). 4.Connect outer release cable to latch assembly. 5.Connect multiplug to door latch. 6.Fit sill button lock rod to latch. 7.Check operation of door latch. 8.Fit plastic sheet. + DOORS, REPAIRS, Plastic sheet - front door. + DOORS, REPAIRS, Plastic sheet - rear door. Latch - tailgate $% 76.37.17 Remove 1.Remove tailgate trim casing. + DOORS, REPAIRS, Trim casing - tailgate upper. 2.Remove 4 Torx bolts securing latch and support bracket to tailgate. 3.Disconnect multiplug from latch. 4.Remove latch assembly. NOTE: Do not carry out further dismantling if component is removed for access only. 5.Disconnect manual release cable. 6.Remove 3 Torx bolts securing support bracket to latch. Remove bracket. M76 4489 M76 4501
DOORS 76-1-18 REPAIRS Refit 1.Position support bracket to latch, fit bolts and tighten to 10 Nm (7 lbf.ft). 2.Connect manual release cable. 3.Position latch assembly to tailgate and connect multiplug. 4.Fit bolts to latch and tighten to 10 Nm (7 lbf.ft). 5.Fit tailgate trim casing. + DOORS, REPAIRS, Trim casing - tailgate upper. 6.Adjust tailgate striker. + DOORS, ADJUSTMENTS, Tailgate lower - adjust on striker. Latch - outer - tailgate $% 76.37.83 Remove 1.Open upper and lower tailgates. 2.Remove 2 Torx screws and latch. Refit 1.Align latch assembly, ensure drive is engaged. Fit Torx screws and tighten to 25 Nm (18 lbf.ft).
DOORS REPAIRS 76-1-19 Finisher - front door $% 76.42.05 Remove 1.Carefully release 12 clips securing finisher to door. CAUTION: Always protect paintwork when removing or refitting any body trims or bumpers. 2.Remove door finisher. NOTE: Do not carry out further dismantling if component is removed for access only. 3.Remove clips from door finisher. 4.Remove seal from door finisher. Refit 1.Fit seal to finisher. 2.Fit clips to door finisher. 3.Fit and secure door finisher. Finisher - rear door $% 76.42.06 Remove 1.Open rear door, remove grommet and Torx screw. CAUTION: Always protect paintwork when removing or refitting any body trims or bumpers. 2.Carefully release 7 clips securing door finisher to door, ease and break bonding tape on feather edge. 3.Carefully remove door finisher. NOTE: Do not carry out further dismantling if component is removed for access only. 4.Remove door finisher retaining clips. 5.Remove seal from door finisher. Refit 1.Fit seal to finisher. 2.Fit clips to finisher. 3.Clean finisher and door skin, remove all traces of adhesive tape. 4.Position and secure adhesive tape to feather edge of finisher. 5.Remove protective strip from adhesive tape. 6.Fit and secure door finisher. 7.Secure finisher with screw and fit grommet. M76 4385
DOORS 76-1-20 REPAIRS Handle - outside - front door $% 76.58.07 This procedure is also applicable to the rear door handle. Remove 1.Remove plastic sheet. + DOORS, REPAIRS, Plastic sheet - front door. + DOORS, REPAIRS, Plastic sheet - rear door. 2. Drivers door: Remove grommet for access to lock retaining screw. 3. Drivers door: Remove Torx screw securing lock and remove lock assembly. 4.Remove Torx screw securing door handle assembly. 5.Release handle assembly from door.6.Disconnect release cable from handle assembly. 7.Remove door handle. 8.Release cable from clip and collect reinforcement. Refit 1.Connect latch release cable to door handle. 2.Position inner reinforcement to door. 3.Locate cable to inner reinforcement and secure in clip. 4.Position handle to door align and lightly tighten securing screw. 5. Drivers door: Position door lock, fit and lightly tighten Torx screw. 6.Check alignment and tighten Torx bolts to 10 Nm (7 lbf.ft). 7.Check operation of handle and lock. 8.Fit grommet to door. 9.Fit plastic sheet. + DOORS, REPAIRS, Plastic sheet - front door. + DOORS, REPAIRS, Plastic sheet - rear door.
EXTERIOR FITTINGS REPAIRS 76-2-1 EXTERIOR FITTINGS REPAIRS Panel - extension - front wing $% 76.10.03 Remove 1.Remove 9 screws securing rear of wheelarch liner to inner wing and sill, release liner from wing for access.2.Remove scrivet securing front wing extension panel to lower wing. 3.Release and remove the lower front wing extension from retaining clips. 4.Release and remove the sill seal from the front wing extension panel. NOTE: Do not carry out further dismantling if component is removed for access only. 5.Remove 2 securing clips from the front wing extension. Refit 1.Fit clips to front wing extension. 2.Fit and secure sill seal to front wing extension. 3.Fit front wing extension and secure with clips. 4.Fit and secure scrivet to front wing extension. 5.Fit and secure wheelarch liner.
EXTERIOR FITTINGS 76-2-2 REPAIRS Wing - front $% 76.10.24 Remove 1.Secure bonnet in service position. 2.Remove front wing grille. 3.Remove front indicator lamp assembly. + LIGHTING, REPAIRS, Lamp assembly - side & indicator. 4.Mark fitted position of front wing relative to body. 5.Remove 8 bolts securing front wing panel to inner wing and A post. 6.Collect 2 nylon spacers from the front vertical mountings. 7.Remove side repeater lamp from front wing. + LIGHTING, REPAIRS, Lamp assembly - indicator side repeater. 8.Remove and discard 5 Torx bolts securing front wing panel to inner wing mounting brackets. 9.Remove front wing panel. Refit 1.Clean front wing body mounting brackets. 2.Position front wing to body, fit and finger tighten new Torx bolts. 3.Position front wing nylon spacers to vertical mounting bracket, fit and finger tighten bolts. 4.Fit and lightly tighten remaining bolts. 5.Align front wing to marks and tighten all bolts to 10 Nm (7 lbf.ft). 6.Fit front wing grille. 7.Fit front indicator lamp assembly. + LIGHTING, REPAIRS, Lamp assembly - side & indicator.
EXTERIOR FITTINGS REPAIRS 76-2-3 8.Fit side repeater lamp to front wing. + LIGHTING, REPAIRS, Lamp assembly - indicator side repeater. 9.Secure bonnet struts.Liner - front wheel arch $% 76.10.48 Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove 3 plastic nuts securing inner wheel arch liner. 4.Remove 11 hexagonal headed screws securing wheel arch liner. 5.Remove 2 screws securing front and rear edge of wheel arch liner to sill and bumper extension. 6.Release and remove wheel arch liner. Refit 1.Fit wheel arch liner. 2.Fit and secure plastic nuts to studs. 3.Fit and tighten screws securing wheel arch liner to wing and bumper. 4.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 5.Remove stand and lower vehicle.
EXTERIOR FITTINGS 76-2-4 REPAIRS Liner - rear wheel arch - single $% 76.10.49 Remove 1.Raise rear of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove 2 scrivets securing wheel arch liner to sill and bumper. 4.Remove 3 plastic nuts securing inner wheel arch liner. 5.Remove 4 hexagonal headed screws securing wheel arch liner. 6.Release and remove wheel arch liner. Refit 1.Position wheel arch liner to inner wing. 2.Fit and secure plastic nuts to studs. 3.Fit and tighten screws securing wheel arch liner to wing and bumper. 4.Fit and secure scrivets. 5.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 6.Remove stands and lower vehicle. Spoiler - tailgate $% 76.10.91 Remove 1.Remove upper tailgate finisher. + DOORS, REPAIRS, Trim finisher - tailgate - upper. 2.Remove 3 bolts securing spoiler to tailgate. 3.Disconnect multiplug from harness. 4.Close upper tailgate. 5.Slide spoiler rearward and release from clips. Release Central High Mounted Stop Light (CHMSL) harness from tailgate and remove spoiler. NOTE: Do not carry out further dismantling if component is removed for access only. 6.Remove 4 screws securing CHMSL to spoiler, release harness from spoiler and remove lamp. Refit 1.Position CHMSL and harness to spoiler, secure with screws. 2.Fit and secure spoiler to tailgate, tighten bolts to 10 Nm (7 lbf.ft). 3.Open upper tailgate. 4.Connect multiplug. 5.Fit upper tailgate finisher. + DOORS, REPAIRS, Trim finisher - tailgate - upper.
EXTERIOR FITTINGS REPAIRS 76-2-5 Mirror glass - exterior $% 76.11.08 Remove 1.Using fingers, gently press lower edge of mirror glass inboard to maximum rotation. 2.Position 2 levers to lower edge of mirror glass surround, apply vertical leverage. WARNING: Wear suitable eye protection when removing and refitting glass. 3.Continue to apply an even but constant pressure, until glass releases from mounting. 4.Disconnect 2 Lucar connections from Mirror glass and remove. Refit 1.Connect Lucars to mirror glass. 2.Position mirror glass to mounting, align 4 location pins to motor and secure clips. 3.Check operation of mirror. Motor - exterior mirror $% 76.11.09 Remove 1.Remove exterior mirror glass. + EXTERIOR FITTINGS, REPAIRS, Mirror glass - exterior. 2.Remove exterior mirror. + EXTERIOR FITTINGS, REPAIRS, Mirror - exterior. 3.Remove access cover from mirror. 4.Remove 4 Torx screws securing mirror assembly to cheater casting. 5.Remove star washer securing mirror harness to cheater plate. 6.Remove locking body from multiplug. 7.Remove 4 screws securing mirror motor to assembly, withdraw harness and remove motor. M76 4336