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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    Page
    of 938
    							INTERIOR FITTINGS
    76-3-16 REPAIRS
    Finisher - upper - passengers side  
    $% 76.46.13
    Remove
    1.Remove A post upper trim finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - A post - upper.
    2.Remove fascia end closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - fascia end.
    3.Remove face level air vent.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Fresh air vent - face level.
    4.Remove 3 Torx screws securing upper finisher 
    to fascia.
    5.Remove screw securing rear of cup holder to 
    inner mounting bracket.
    6.Release finisher from carrier and disconnect 
    footwell lamp assembly multiplug.
    7.Remove upper finisher.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    8.Depress 3 clips and remove passenger cup 
    holder from finisher.
    9.Depress clips and remove footwell lamp 
    assembly from finisher.
    Refit
    1.Fit footwell lamp assembly to finisher.
    2.Fit cup holder to finisher and secure clips.
    3.Position finisher and connect lamp multiplug.
    4.Fit finisher to fascia and secure with screws.
    5.Fit and tighten screw securing cup holder to 
    mounting bracket.
    6.Fit face level air vent.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Fresh air vent - face level.7.Fit fascia end closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - fascia end.
    8.Fit A post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - A post - upper. 
    						
    							INTERIOR FITTINGS
    REPAIRS 76-3-17
    Finisher - lower - passengers side 
    $% 76.46.14
    Remove
    1.Remove fascia end closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - fascia end.
    2.Remove RH lower A post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - A post - lower.
    3.Remove passenger side footwell closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - passenger side.
    4.Remove cover from lower finisher for access to 
    Torx screw.
    5.Remove 3 Torx screws securing upper finisher 
    to fascia.
    6.Remove finisher.
    7.Remove clips from finisher.
    Refit
    1.Fit clips to finisher.
    2.Fit finisher to fascia and secure with screws.
    3.Fit blanking plug to finisher.
    4.Fit passenger side footwell closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - passenger side.
    5.Fit lower A post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - A post - lower.
    6.Fit fascia end closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - fascia end.
    Finisher - lower - drivers side 
    $% 76.46.15
    Remove
    1.Remove fascia end closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - fascia end.
    2.Remove closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - passenger side.
    3.Remove LH lower A post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Foot rest finisher - LHD.
    4.Remove cover from lower finisher for access to 
    Torx screw.
    5.Remove 3 Torx screws securing upper finisher 
    to fascia.
    6.Disconnect on board diagnostics port multiplug, 
    if fitted
    7.Remove finisher.
    8.Remove clips from finisher.
    Refit
    1.Fit clips to finisher.
    2.Connect on board diagnostics port multiplug.
    3.Fit finisher to fascia and secure with screws.
    4.Fit blanking plug to finisher.
    5.Fit LH lower A post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Foot rest finisher - LHD.
    6.Fit closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - passenger side.
    7.Fit fascia end closing panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - fascia end. 
    						
    							INTERIOR FITTINGS
    76-3-18 REPAIRS
    Fascia - carrier 
    $% 76.46.22 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    NOTE: Ensure the harness routing is noted when 
    removing the carrier. This will help to ensure that the 
    harness is correctly fitted/routed when refitting the 
    carrier.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove centre console.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Centre console.
    3.Remove passenger airbag.
     
     +  RESTRAINT SYSTEMS, REPAIRS, 
    Airbag module - passenger.
    4.Remove air suspension control panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Switch panel - air suspension.
    5.Remove footwell closing panels.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - centre console.
    6.Remove cassette/CD unit.
     
     +  NAVIGATION AND IN CAR 
    ENTERTAINMENT, REPAIRS, Cassette/CD 
    unit.
    7.Remove instrument pack.
     
     +  INSTRUMENTS, REPAIRS, 
    Instrument pack.
    8.Release and remove instrument pack lower 
    finisher.9.Release and remove steering column 
    extension gaiter.
    10.Release 4 clips securing instrument pack 
    harness to carrier.
    11.Release clip securing cassette/CD unit 
    harness.
    12.Disconnect solar sensor multiplug. 
    						
    							INTERIOR FITTINGS
    REPAIRS 76-3-19
    13.Release clip securing harness to drivers side 
    footwell duct.
    14.Identify position of harness for reassembly.
    15.Note position for refit and remove foam strip 
    from ends of carrier.
    16.Remove 10 Torx screws securing fascia carrier 
    and remove carrier.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    17.Remove 3 Torx screws securing drivers side 
    footwell duct and remove duct.
    18.Remove 3 Torx screws securing LH demister 
    duct and remove duct.
    19.Remove 3 Torx screws securing RH demister 
    duct and remove duct.
    20.Remove 3 Torx screws securing drivers side 
    face level vent duct and remove duct.
    M76 4449
    M76 4453 
    						
    							INTERIOR FITTINGS
    76-3-20 REPAIRS
    21.Remove 2 remaining Torx screws securing 
    passenger side face level vent duct and 
    remove duct.
    22.Release and remove solar sensor.
    23.Remove 6 Torx screws securing heater control 
    mounting and remove mounting.
    24.Remove 3 Torx screws securing drink holder 
    bracket and remove bracket.25.Remove 4 instrument lower finisher securing 
    sacks.
    26.Remove 6 passenger airbag cover plastic 
    retaining nuts.
    27.Remove 2 side finisher retaining sacks.
    28.Remove 64 speed nuts from fascia carrier.
    Refit
    1.Fit speed nuts to fascia carrier.
    2.Fit side finisher retaining sacks.
    3.Fit airbag cover retaining nuts.
    4.Fit instrument finisher retaining sacks.
    5.Fit drinks holder bracket and secure with 
    screws.
    6.Fit heater control mounting and secure with 
    screws.
    7.Fit solar sensor.
    8.Fit face level vent ducts and secure with 
    screws.
    9.Fit demister ducts and secure with screws.
    10.Fit footwell duct and secure with screws.
    11.With assistance, fit fascia carrier. Ensure 
    harness is routed correctly and carrier has 
    engaged with locations on bulkhead.
    12.Fit and tighten screws securing fascia carrier.
    13.Fit foam strips to carrier. 
    						
    							INTERIOR FITTINGS
    REPAIRS 76-3-21
    14.Fit clip securing harness to footwell duct.
    15.Fit clip securing cassette/CD harness.
    16.Connect solar sensor multiplug.
    17.Fit clip securing instrument pack harness.
    18.Fit and secure steering column gaiter.
    19.Fit instrument pack lower finisher.
    20.Fit instrument pack.
     
     +  INSTRUMENTS, REPAIRS, 
    Instrument pack.
    21.Fit cassette/CD unit.
     
     +  NAVIGATION AND IN CAR 
    ENTERTAINMENT, REPAIRS, Cassette/CD 
    unit.
    22.Fit footwell closing panels.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - centre console.
    23.Fit air suspension control panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Switch panel - air suspension.
    24.Fit passenger airbag.
     
     +  RESTRAINT SYSTEMS, REPAIRS, 
    Airbag module - passenger.
    25.Fit centre console.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Centre console.
    Fascia - remove for access & refit 
    $% 76.46.23.99 
    This procedure shows how to position the fascia 
    aside for access. The fascia is released from the 
    passenger side and swung aside for access, with the 
    main harness still attached to the fascia.
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Drain coolant.
     
     +  COOLING SYSTEM - Td6, 
    ADJUSTMENT, Coolant - drain and refill.
    3.Recover refrigerant from A/C system.
     
     +  AIR CONDITIONING, REFRIGERANT 
    RECOVERY, RECYCLING AND 
    RECHARGING, Refrigerant recovery - 
    recycling and recharge.
    4.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    5.Remove front seats.
     
     +  SEATS, REPAIRS, Front seat.
    6.Remove heater control panel.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Controls - heater (ECU).
    7.Remove air suspension control panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Switch panel - air suspension.
    8.Remove handbrake lever assembly.
     
     +  BRAKES, REPAIRS, Lever assembly 
    - handbrake.
    9.Remove footwell closing panels.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Closing panel - centre console.
    10.Release and remove air ducts from HEVAC 
    assembly.
    11. LHD only: Remove drivers footrest. 
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Foot rest finisher - LHD.
    12.Remove A post lower finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - A post - lower.
    13.Remove A post upper finishers.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - A post - upper. 
    						
    							INTERIOR FITTINGS
    76-3-22 REPAIRS
    14.Remove drivers side fascia finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Finisher - upper - drivers side.
    15.Remove passenger side fascia finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Finisher - upper - passengers side.
    16.Remove gearshift selector assembly.
     
     +  AUTOMATIC TRANSMISSION - GM 
    5L40-E, REPAIRS, Lever - gearshift selector 
    assembly.
    17.Remove 4 nuts securing selector carrier to 
    body and remove.
    18.Cover studs to prevent damage to fascia on 
    removal.
    19.Remove 4 bolts securing handbrake mounting 
    bracket to body and remove bracket.20.Remove 4 bolts securing centre console 
    support bracket to body and remove bracket.
    21.Noting fitted position, remove Torx bolt from 
    clamp securing steering column lower shaft to 
    intermediate shaft.
    22.Remove 2 nuts securing steering support 
    bearing to body, release bearing and 
    disconnect shaft. 
    						
    							INTERIOR FITTINGS
    REPAIRS 76-3-23
    23.Noting fitted position, remove nut and 
    disconnect arm from wiper motor.
    24.Remove 3 bolts securing wiper motor to 
    mounting bracket, collect motor and move 
    aside for access.
    25.Remove 2 bolts securing fascia to bulkhead.26.Remove 2 Allen bolts securing A/C pipes to 
    bulkhead, disconnect pipes and discard O 
    rings.
    CAUTION: Immediately cap all A/C pipes to 
    prevent ingress of dirt and moisture into the 
    system.
    27.Position container to collect coolant.
    28.Release clips and disconnect coolant hoses 
    from heater matrix at bulkhead.
    29.Remove 3 nuts securing heater assembly to 
    bulkhead.
    30.Remove 4 nuts and 2 bolts securing fascia 
    assembly to body.
    31. Cover fascia lower brackets to protect carpet 
    from damage. 
    						
    							INTERIOR FITTINGS
    76-3-24 REPAIRS
    32.Disconnect 2 multiplugs and release harness 
    clip from A post, adjacent to top rail. Repeat on 
    opposite side. Tape disconnected leads to 
    windscreen.
    33.Withdraw fascia sufficiently to disconnect A 
    post airbag multiplugs.
    34. Passenger side only: Release 2 additional A 
    post harness clips.
    35.Remove transfer box ECU.
     
     +  TRANSFER BOX, REPAIRS, 
    Electronic control unit (ECU) - transfer 
    gearbox.
    36.Disconnect positive feed from bulkhead fuse 
    box.
    37.Disconnect relay and multiplug from bulkhead 
    fuse box.
    38.Release harness from bulkhead and position 
    aside.39.Disconnect 2 multiplugs from fuel burning 
    heater, if fitted.
    40.Disconnect harness from side repeater lamp, 
    release harness grommet from inner wing and 
    withdraw harness.
    41.Remove both front wheelarch liners.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Liner - front wheel arch.
    42.Release harness from clips on inner wing.
    43.Remove 10 Allen screws securing E box cover 
    and remove cover.
    M76 4416
    M76 4420 
    						
    							INTERIOR FITTINGS
    REPAIRS 76-3-25
    44.Remove 2 bolts securing E box to suspension 
    turret, move aside for access.
    45.Release air intake duct from inner wing and 
    remove.
    46.Remove nuts and disconnect harness earth 
    headers.
    47.Remove front bumper.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Bumper - assembly - front.48.Disconnect hose from rear washer pump.
    49.Release 4 cable ties securing washer hose to 
    armature and move hose aside.
    50.Disconnect horn multiplugs.
    51.Remove indicator lamp.
     
     +  LIGHTING, REPAIRS, Lamp 
    assembly - side & indicator.
    M76 4421
    M76 4422
    M76 4423
    M76 4424
    M82 0751 
    						
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