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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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MANIFOLD AND EXHAUST SYSTEM - V8 30-2-8 REPAIRS 20.Disconnect multiplug from SAI solenoid. 21.Remove SAI solenoid valve from RH fuel injector harness securing stud. 22.Disconnect multiplug from knock sensor. 23.Remove washer from fuel injector harness securing stud. 24.Disconnect multiplugs from fuel injectors. 25.Reposition injector harness. 26.Remove air intake plenum. + HEATING AND VENTILATION, REPAIRS, Plenum - air intake.27.Release terminal cover, remove nut and disconnect 2 cables from terminal post. 28.Depressurise fuel system. + FUEL DELIVERY SYSTEM - V8, ADJUSTMENT, Fuel system - depressurise. 29.Disconnect fuel feed hose from fuel rail. CAUTION: Always fit plugs to open connections to prevent contamination. M86 5701 M86 5698
MANIFOLD AND EXHAUST SYSTEM - V8 REPAIRS 30-2-9 30.Release 2 clips and disconnect 2 breather hoses. 31.Remove clip and disconnect brake vacuum hose. 32.Remove 2 bolts securing oil separator to manifold. 33.Remove clip and disconnect purge solenoid valve vacuum hose. Disconnect SAI vacuum pipe.34.Remove 10 nuts securing inlet manifold to cylinder heads and remove 10 spacers. 35.Position brake servo vacuum pipe aside. 36.Lift inlet manifold and disconnect breather pipe. 37.Remove inlet manifold and discard 4 gaskets. NOTE: Do not carry out further dismantling if component is removed for access only. 38.Disconnect vacuum pipe and remove solenoid valve. M30 1124
MANIFOLD AND EXHAUST SYSTEM - V8 30-2-10 REPAIRS 39.Remove 4 bolts securing engine cover brackets and remove brackets from inlet manifold. 40.Remove bolt securing fuel rail to inlet manifold and remove fuel rail with injectors. 41.Remove and discard lower O rings from injectors. 42.Remove 4 bolts securing throttle housing to inlet manifold and remove throttle body. 43.Remove and discard O ring from throttle housing.44.Remove 6 Torx screws securing front cover to inlet manifold and remove front cover. 45.Remove and discard front cover O ring. 46.Remove 3 bolts securing 2 brackets to manifold rear cover. 47.Remove 2 brackets. 48.Remove 4 Torx screws securing inlet manifold rear cover and remove cover. 49.Remove and discard O ring. 50.Depress locking collars and remove vent pipe from inlet manifold. Refit 1.Fit vent pipe to inlet manifold. 2.Fit new O ring to rear cover. 3.Fit rear cover to inlet manifold and tighten 4 Torx screws to 10 Nm (7 lbf.ft). 4.Fit 2 brackets and secure with 3 bolts and tighten to 10 Nm (7 lbf.ft). 5.Fit new O ring to front cover. 6.Fit front cover to manifold and tighten 6 Torx screws to 10 Nm (7 lbf.ft). 7.Fit new throttle body seal. 8.Fit throttle housing to inlet manifold and tighten 4 bolts to 10 Nm (7 lbf.ft). 9.Lubricate new O rings and fit to injectors.
MANIFOLD AND EXHAUST SYSTEM - V8 REPAIRS 30-2-11 10.Fit fuel rail with injectors to inlet manifold and fit bolt. 11.Fit 2 new brackets to manifold and tighten 5 bolts to 10 Nm (7 lbf.ft). 12.Fit solenoid valve and connect vacuum pipe. 13.Fit 4 new gaskets and install inlet manifold. 14.Connect breather pipe and install inlet manifold to studs. 15.Position brake servo vacuum pipe. 16.Fit 10 spacers and tighten 10 inlet manifold securing nuts to 15 Nm (11 lbf.ft). 17.Connect vacuum hose to inlet manifold front cover. 18.Connect brake vacuum hose and secure with clip. 19.Connect 2 breather hoses and secure with 2 clips. 20.Clean fuel hose connections. 21.Connect fuel feed hose to fuel rail. 22.Connect 2 cables to terminal post secure with nut and fit terminal cover. 23.Fit air intake plenum. + HEATING AND VENTILATION, REPAIRS, Plenum - air intake. 24.Position injector harness. 25.Fit washer to fuel injector harness securing stud. 26.Fit secondary air vacuum switching valve to RH fuel injector securing stud. 27.Fit 2 nuts securing fuel injector harness to inlet manifold and tighten. 28.Connect multiplug to charcoal canister purge solenoid valve. 29.Position and secure engine harness to brackets with clips. 30.Connect fuel injector harness multiplugs. 31.Connect alternator harness to 2 clips on engine cover mounting brackets. 32.Fit fuel hose and mounting bracket to LH fuel injector harness securing stud. 33.Fit vacuum reservoir and mounting bracket to LH fuel injector harness securing stud. 34.Fit 2 nuts securing fuel injector harness to inlet manifold and tighten. 35.Connect knock sensor multiplug. 36.Connect multiplug to CMP sensor. 37.Connect alternator harness to 4 clips. 38.Connect alternator multiplug. 39.Connect multiplug to charcoal canister purge solenoid valve. 40.Connect VCC multiplug harness to clip. 41.Connect multiplugs to valve body solenoids. 42.Fit new cable ties, align and secure harness. 43.Connect multiplug to CMP sensor. 44.Connect multiplug to throttle body. 45.Connect multiplugs to ECT sensors. 46.Connect multiplugs to ignition coils.47.Fit coil cover. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Cover - Ignition coils - RH. 48.Fit coil cover. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Cover - Ignition coils - LH. 49.Connect air intake hose. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Hose - air flow meter to throttle body. 50.Connect battery earth lead.
MANIFOLD AND EXHAUST SYSTEM - V8 30-2-12 REPAIRS Gasket(s) - exhaust manifold - RH $% 30.15.16 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Release clips securing LH and RH pre-catalyst HO2S harness leads. 4.Release clips securing LH and RH post catalyst HO2S harness leads. 5.Support weight of exhaust with jack.6.Remove 4 nuts securing front exhaust rubber mountings to body. M30 1093 M30 1094
MANIFOLD AND EXHAUST SYSTEM - V8 REPAIRS 30-2-13 7.Remove 4 nuts securing front pipe flanges to exhaust manifolds and discard nuts. 8.Lower exhaust on jack. 9.Remove 8 nuts securing exhaust manifold, remove exhaust manifold and discard nuts and 2 gaskets.Refit 1.Clean exhaust front pipe and manifold mating faces and fit new gaskets. 2.Apply copper grease to exhaust manifold studs, fit exhaust manifold, fit 8 new nuts securing exhaust manifold and tighten to 23 Nm (17 lbf.ft). 3.Raise exhaust with jack, locate exhaust flange to exhaust manifold studs. 4.Fit 4 new nuts securing exhaust front pipes to exhaust manifolds and tighten to 45 Nm (33 lbf.ft). 5.Fit 4 nuts securing front exhaust rubber mountings to body and tighten to 25 Nm (18 lbf.ft). 6.Lower support jack. 7.Secure RH and LH HO2S harnesses to clips on centre heat shields and bell housing. 8.Connect battery earth lead.
MANIFOLD AND EXHAUST SYSTEM - V8 30-2-14 REPAIRS Gasket(s) - exhaust manifold - LH $% 30.15.17 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Release clips securing LH and RH pre-catalyst HO2S harness leads. 4.Release clips securing LH and RH post catalyst HO2S harness leads. 5.Support weight of exhaust with jack.6.Remove 4 nuts securing front exhaust rubber mountings to body. M30 1093 M30 1094
MANIFOLD AND EXHAUST SYSTEM - V8 REPAIRS 30-2-15 7.Remove 4 nuts securing front pipe flanges to exhaust manifolds and discard nuts. 8.Lower exhaust on jack. 9.Remove 8 nuts securing exhaust manifold, remove exhaust manifold and discard nuts and 2 gaskets.Refit 1.Clean exhaust front pipe and manifold mating faces and fit new gaskets. 2.Apply copper grease to exhaust manifold studs, fit exhaust manifold, fit 8 new nuts securing exhaust manifold and tighten to 23 Nm (17 lbf.ft). 3.Raise exhaust with jack, locate exhaust flange to exhaust manifold studs. 4.Fit 4 new nuts securing exhaust front pipes to exhaust manifolds and tighten to 45 Nm (33 lbf.ft). 5.Fit 4 nuts securing front exhaust rubber mountings to body and tighten to 25 Nm (18 lbf.ft). 6.Lower support jack. 7.Secure RH and LH HO2S harnesses to clips on centre heat shields and bell housing. 8.Connect battery earth lead.
TRANSFER BOX ADJUSTMENTS 41-1 TRANSFE R BOX ADJUST ME NTS Drain and refill $% 41.20.04 Drain 1.Position vehicle on lift. 2.Position container to collect spillage. 3.Remove drain plug and discard sealing washer. 4.Allow oil to drain. Refill 1.Clean drain plug and mating face, using new sealing washer, fit and tighten plug to 25 Nm (18 lbf.ft). 2.Clean area around filler/level plug. 3.Remove filler/level plug and discard sealing washer. 4.Fill gearbox until a thread of oil runs from filler/ level hole, allow sufficient time for oil to find a common level. 5.Clean filler/level plug and fit new sealing washer. 6.Fit filler/level plug and tighten to 25 Nm (18 lbf.ft). M41 7804 M41 7805