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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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REAR SUSPENSION 64-12 REPAIRS 9.Remove bolt securing damper to lower arm. 10.Remove damper. 11.Remove and discard gasket. 12.Restrain damper spindle and remove nut securing upper mounting. 13.Remove washer, upper mounting, dust cover, support disc and bump stop. Refit 1.Fit bump stop, support disc, dust cover, upper mounting and washer to damper. CAUTION: The support disc is hardened and must be fitted in the correct position. 2.Fit nut, restrain damper spindle and tighten nut to 27 Nm (20 lbf.ft). 3.Clean damper to body mating faces. 4.Fit new gasket.5.Fit damper, fit upper mounting nuts and lightly tighten. 6.Align damper to lower arm, fit through bolt and tighten to 110 Nm (81 lbf.ft). 7.Tighten damper upper mounting nuts to 56 Nm (40 lbf.ft). 8.Pressurise suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. CAUTION: The system must be pressurised before putting weight of vehicle on suspension. 9.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 10.Lower vehicle. 11.Position carpet. 12.Return rear seat(s) to their normal position. 13.Fit spare wheel cover.
REAR SUSPENSION REPAIRS 64-13 Anti-roll bar $% 64.35.08 Do not depressurise air suspension system before raising vehicle Remove 1.Remove exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 2.Remove nuts securing anti-roll bar links and release both links from anti-roll bar. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 3.Collect washer from lower fixing. CAUTION: Note position of washer for refit. 4.Remove 4 bolts securing anti-roll bar bush clamps to subframe.5.Remove LH air spring assembly. + REAR SUSPENSION, REPAIRS, Air spring. 6.Manoeuvre anti-roll bar over subframe and remove from vehicle. Refit 1.Position anti-roll bar to subframe and manoeuvre into position. 2.Fit LH air spring. + REAR SUSPENSION, REPAIRS, Air spring. 3.Align anti-roll bar bush clamps, fit bolts and tighten to 38 Nm (28 lbf.ft). 4.Connect anti-roll bar links, fit washer and nuts and tighten to 100 Nm (74 lbf.ft). CAUTION: The washer is hardened and must be fitted in the correct position. 5.Fit exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings.
REAR SUSPENSION 64-14 REPAIRS Tie rod $% 64.35.09 Remove 1.Raise rear of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Restrain ball pin and remove nut securing tie rod to hub. 4.Remove nut and bolt securing sensor link to lower arm.5.Reference mark eccentric in relationship to subframe. 6.Remove bolt securing tie rod to subframe. Discard bolt. 7.Collect special washer. 8.Remove tie rod. Refit 1.Clean ball pin and mating face in hub. 2.Fit tie rod, new bolt, special washer and nut. Align reference marks and lightly tighten bolt. 3.Fit nut to tie rod ball joint and tighten to 165 Nm (121 lbf.ft). 4.Align height sensor link to lower arm, fit nut and bolt and tighten to 19 Nm (14 lbf.ft). CAUTION: Ensure height sensor arm is pointing outwards. 5.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 6.Remove stands and lower vehicle. 7.Check wheel alignment. 8.Tighten bolt securing tie rod subframe to 165 Nm (121 lbf.ft). M64 0180
REAR SUSPENSION REPAIRS 64-15 Bushes - upper arm $% 64.35.13 Remove 1.Remove upper arm. + REAR SUSPENSION, REPAIRS, Arm assembly - upper. 2.Secure upper arm in a soft jawed vice. 3.Remove bushes using LRT-64-024/1 with LRT-64-024/2 and LRT-64-024/3.Refit 1.Align bushes as shown and fit using LRT-64- 024/1 with LRT-64-024/4 and LRT-64-024/5. 2.Remove upper arm from vice. 3.Fit upper arm. + REAR SUSPENSION, REPAIRS, Arm assembly - upper.
REAR SUSPENSION 64-16 REPAIRS Bushes - lower arm - front $% 64.35.16 The bushes must be replaced as a pair, LH and RH sides. Remove 1.Remove lower arms. + REAR SUSPENSION, REPAIRS, Arm assembly - lower. 2.Remove bush using LRT-64-027/1 with LRT- 64-027/2 and LRT-64-027/3 in direction shown. 3.Repeat procedure for other side. Refit 1.Ensure bush and bush location in lower arm is clean. 2.Fit bush using LRT-64-027/1 with LRT-64-027/ 2 and LRT-64-027/3 in position and direction shown.3.Check dimension A . Dimension A = 6.8 mm (0.27 in). 4.Repeat procedure for other side. 5.Fit lower arms. + REAR SUSPENSION, REPAIRS, Arm assembly - lower.
REAR SUSPENSION REPAIRS 64-17 Bushes - lower arm - rear $% 64.35.17 The bushes must be replaced as a pair, LH and RH sides. Remove 1.Remove lower arms. + REAR SUSPENSION, REPAIRS, Arm assembly - lower. 2.Remove bush using LRT-64-028/1 with LRT- 64-028/2 and LRT-64-028/3 in direction shown. 3.Repeat procedure for other side. Refit 1.Ensure bush and bush location in lower arm is clean. 2.Fit bush using LRT-64-028/4 with LRT-64-028/ 2 and LRT-64-028/3 in direction shown. 3.Repeat procedure for other side. 4.Fit lower arms. + REAR SUSPENSION, REPAIRS, Arm assembly - lower. Link - anti roll bar $% 64.35.24 Remove 1.Raise rear of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove nut securing anti-roll bar link to anti- roll bar. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 4.Remove nut securing anti-roll bar link to lower arm. 5.Release link from anti-roll bar. 6.Remove anti-roll bar link and collect washer fitted to lower ball joint. CAUTION: Note position of washer for refit. Refit 1.Fit washer to ball joint, fit anti-roll bar link, fit nuts and tighten to 100 Nm (74 lbf.ft). CAUTION: The washer is hardened and must be fitted in the correct position. 2.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 3.Remove stands and lower vehicle.
REAR SUSPENSION 64-18 REPAIRS Arm assembly - lower $% 64.35.54 Do not depressurise air suspension system before raising vehicle Remove 1.Raise rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove anti-roll bar link. + REAR SUSPENSION, REPAIRS, Link - anti roll bar. 3.Remove nut and bolt securing sensor link to lower arm. 4.Position jack to support the lower arm. 5.Depressurise rear suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise.6.Remove bolt securing damper to lower arm. 7.Release damper from lower arm. 8.Remove screw securing spring to lower arm. 9.Remove and discard nut and bolt securing lower arm to hub. 10.Loosen 2 bolts securing lower arm to subframe. 11.Release air spring spigot from lower arm. CAUTION: Do not extend or compress air spring. 12.Remove 2 bolts securing lower arm to subframe. Discard bolts. 13.Remove lower arm. Refit 1.Clean lower arm pivot and subframe mating faces. 2.Fit lower arm, fit new bolts but do not tighten at this stage. 3.Raise lower arm and locate air spring spigot. 4.Clean lower arm and hub mating faces. 5.Align hub to lower arm, fit new nut and bolt and tighten to 250 Nm (184 lbf.ft). 6.Fit screw securing spring to lower arm and tighten to 7 Nm (5 lbf.ft).
REAR SUSPENSION REPAIRS 64-19 7.Align damper to lower arm, fit through bolt and tighten to 110 Nm (81 lbf.ft). 8.Tighten bolts securing lower arm to subframe to 165 Nm (121 lbf.ft). 9.Pressurise suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. 10.Align height sensor link to lower arm, fit nut and bolt and tighten to 19 Nm (14 lbf.ft). 11.Fit anti-roll bar link. + REAR SUSPENSION, REPAIRS, Link - anti roll bar. 12.Remove stands and lower vehicle. Arm assembly - upper $% 64.35.60 Do not depressurise air suspension system before raising vehicle Remove 1.Remove exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 2.Raise rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 3.Remove road wheel. 4.Depressurise rear suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. 5.Release ABS sensor lead from upper arm. 6.Remove 2 Allen screws securing brake pipe. M64 0188
REAR SUSPENSION 64-20 REPAIRS 7.Remove Allen screw securing hand brake cable bracket. 8.Position jack to support the lower arm. 9.Reference mark eccentric in relationship to upper arm. 10.Remove and discard nut and bolt securing hub to upper arm. Release hub from arm. 11.Remove clip from air spring upper mounting.12.Remove bolt securing damper to lower arm. 13.Release damper from lower arm. 14.Support weight of subframe assembly on a jack 15.Remove 2 bolts securing subframe to body. 16.Lower subframe approximately 75 mm for access to bolts securing upper arm to subframe. 17.Remove washer from top of each subframe bush. M64 0190
REAR SUSPENSION REPAIRS 64-21 18.Remove 2 bolts securing upper arm. 19.Remove upper arm. Refit 1.Clean upper arm bush locations. 2.Fit upper arm, fit bolts but do not tighten at this stage. CAUTION: Nuts and bolts must be tightened with vehicle at normal ride height. 3.Align damper to lower arm, fit through bolt and tighten to 110 Nm (81 lbf.ft). 4.Tighten bolts securing upper arm to subframe to 165 Nm (121 lbf.ft). 5.Fit washers to subframe bushes. 6.Raise subframe, fit bolts securing subframe to body and tighten to 165 Nm (122 lbf.ft). 7.Pressurise system sufficiently to locate spring top mounting and fit clip. 8.Align hub to upper arm, fit new bolt, align eccentric to reference mark and lightly tighten. 9.Position handbrake cable bracket to upper arm, fit Allen screw and tighten to 5 Nm (3.7 lbf.ft). 10.Fit Allen screws securing brake pipe to upper arm and tighten to 5 Nm (3.7 lbf.ft). 11.Secure ABS sensor lead. 12.Pressurise suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. 13.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 14.Lower vehicle. 15.Fit exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 16.Check wheel alignment. 17.Tighten bolt securing upper arm to hub to 165 Nm (121 lbf.ft). Bushes - rear subframe $% 64.35.86 Bushes must be changed in pairs, front LH and RH, or rear LH and RH. Not diagonally or individually. Remove 1.Position vehicle on lift. 2.Raise rear of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 3.Remove rear road wheels. 4.Depressurise suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. 5.Remove rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 6.Disconnect multiplugs from rear ride height sensors.