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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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MAINTENANCE 10-8 PROCEDURES Brake fluid Replace 1.Replace brake fluid. + BRAKES, ADJUSTMENTS, Brake system bleeding. Fuel filter element - Td6 engine Replace 1.Replace fuel filter element. + FUEL DELIVERY SYSTEM - Td6, REPAIRS, Filter.
MAINTENANCE PROCEDURES 10-9 Anti-freeze Replace 1.Replace anti-freeze. + COOLING SYSTEM - Td6, ADJUSTMENT, Coolant - drain and refill. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. Cooling system Check and top-up 1.Check coolant level, top-up if necessary. 2.With engine cold, remove expansion tank filler cap. 3.Top-up with recommended mixture of coolant and anti-freeze until float is at its highest position in the filler neck. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Anti-Freeze Concentration. CAUTION: Ensure that coolant level is not above base of float when float is at its highest position. 4.Check anti-freeze concentration. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Anti-Freeze Concentration. 5.Check O rings on filler cap for condition, replace if necessary. 6.Fit expansion tank filler cap.
MAINTENANCE 10-10 PROCEDURES Spark plugs - V8 engine Replace Take great care when fitting spark plugs not to cross-thread plug, otherwise costly damage to cylinder heads will result. It is essential that only the correct grade of spark plugs, approved for this engine are fitted. Incorrect grade of spark plugs may lead to piston overheating and engine failure. 1.Disconnect battery earth lead. 2.Remove ignition coils. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Ignition coils - multiple - set. 3.Remove 8 spark plugs. CAUTION: Do not attempt to clean or adjust spark plug gaps. If a spark plug problem exists, try substituting the defective spark plug with a new one. 4.Fit spark plugs and tighten to 31 Nm (23 lbf.ft). 5.Fit ignition coils. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Ignition coils - multiple - set. 6.Connect battery earth lead. Air cleaner element - Td6 engine Replace 1.Replace air cleaner element. + ENGINE MANAGEMENT SYSTEM - Td6, REPAIRS, Element - air cleaner. Air cleaner element - V8 engine Replace 1.Replace air cleaner element. + ENGINE MANAGEMENT SYSTEM - V8, REPAIRS, Element - air cleaner.
MAINTENANCE PROCEDURES 10-11 Ancillary drive belt Check Td6 ancillary drive belt 1.Check ancillary drive belt for signs of splits, fraying, oil contamination and wear. V8 ancillary drive belt 2.Check ancillary drive belt for signs of splits, fraying, oil contamination and wear. Fluid reservoirs Check/top-up – Brake fluid reservoir 1.Check fluid level in brake fluid reservoir. 2.Clean area around filler cap, remove cap. 3.Top-up if necessary to correct level on reservoir using recommended fluid. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Fluids. 4.Fit filler cap. Check/top-up – PAS reservoir Td6 engine 1. Td6 engine - Check fluid level in PAS fluid reservoir. M01 0261 M01 0305
MAINTENANCE 10-12 PROCEDURES V8 engine 2. V8 engine - Check fluid level in PAS fluid reservoir. 3. All engines - Clean area around filler cap, remove cap. 4.Top-up if necessary to highest level mark on dipstick using recommended fluid. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Fluids. 5.Fit filler cap. Check/top-up – Screen and headlamp washer reservoir 1.Check fluid level in washer reservoir. 2.Clean area around filler cap, remove cap. 3.Top-up if necessary to top of reservoir filler neck using recommended fluid. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Fluids. 4.Fit filler cap. Battery Check 1.Check battery condition by checking colour of condition indicator. lGreen = O.K. lBlack = Battery requires charging. lYellow = New battery required. Clean 1.Clean and grease battery terminals with petroleum jelly.
MAINTENANCE PROCEDURES 10-13 Engine oil and filter - Td6 engine WARNING: Avoid excessive skin contact with used engine oil. Used engine oil contains potentially harmful contaminants which may cause skin cancer or other serious skin disorders. Replace 1.Raise vehicle on ramp. 2.Position suitable container beneath sump. 3.Clean area around oil drain plug. 4.Remove oil drain plug, discard sealing washer. 5.Allow oil to drain. WARNING: Observe due care when draining oil as oil can be very hot. 6.Lower vehicle. 7.Remove oil filter cap, remove and discard O ring. 8.Remove and discard filter element. 9.Remove and discard O ring from centre spindle.10.Clean filter housing and cap. 11.Fit new filter element. 12.Lubricate new O rings with engine oil and fit to centre spindle and oil filter cap. 13.Fit oil filter cap and tighten to 25 Nm (18 lbf.ft). 14.Raise vehicle on ramp. 15.Fit new sealing washer to oil drain plug. 16.Fit oil drain plug and tighten to 23 Nm (17 lbf.ft). 17.Lower vehicle. 18.Remove oil filler cap. M12 7450
MAINTENANCE 10-14 PROCEDURES 19.Fill engine with recommended grade of oil to correct mark on dipstick. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 20.Start engine, run at idle until oil pressure light is extinguished. 21.Stop engine, recheck oil level. 22.Check for signs of oil leakage. Engine oil and filter - V8 engine WARNING: Avoid excessive skin contact with used engine oil. Used engine oil contains potentially harmful contaminants which may cause skin cancer or other serious skin disorders. Replace 1.Raise vehicle on ramp. 2.Position suitable container beneath sump. 3.Clean area around oil drain plug. 4.Remove oil drain plug and discard sealing washer. 5.Allow oil to drain. WARNING: Observe due care when draining oil as oil can be very hot. 6.Lower vehicle. 7.Remove oil filter cap, remove and discard O ring. 8.Remove and discard filter element. M01 0253
MAINTENANCE PROCEDURES 10-15 9.Remove and discard sealing ring from centre spindle. 10.Clean filter housing and cap. 11.Lubricate new O ring and sealing ring with engine oil and fit to cap and centre spindle. 12.Fit new filter element ensuring that large diameter hole in centre of element is towards bottom of filter housing. 13.Fit oil filter cap and tighten to 25 Nm (18 lbf.ft). 14.Raise vehicle on ramp. 15.Fit new sealing washer to oil drain plug. 16.Fit oil drain plug and tighten to 23 Nm (17 lbf.ft). 17.Lower vehicle. 18.Remove oil filler cap and fill engine with recommended grade of oil to correct mark on dipstick. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 19.Start engine, run at idle until oil pressure light is extinguished. 20.Stop engine, recheck oil level. 21.Check for signs of oil leakage. Gearbox fluid - Td6 Check/top-up 1.Position vehicle on lift. 2.Apply handbrake and position chocks under front and rear wheels. 3.Connect TestBook/T4 to monitor gearbox fluid temperature. CAUTION: The gearbox fluid level must only be checked when the temperature of the fluid is between 35°C and 45°C. The reading obtained will be incorrect if the fluid is outside this temperature range. 4.Start engine, move selector lever from P through all gear positions, pausing in each gear position for 2-3 seconds and return to P position. 5.Clean area around filler/level plug. 6.With the engine running, remove filler/level plug and allow excess fluid to drain off. WARNING: Observe due care when draining gearbox fluid as the fluid can be very hot. 7.If no fluid loss is apparent when filler/level plug is removed, with the engine at idle, fill gearbox with recommended fluid until a small thread of fluid runs from filler/level plug hole. WARNING: Avoid excessive skin contact with mineral oil. Mineral oils remove the natural fats from the skin, leading to dryness, irritation and dermatitis. 8.Move selector lever from P through each gear position and return to P , allowing any excess fluid to drain off. 9.Fit new filler/level plug and tighten to 20 Nm (15 lbf.ft). 10.Disconnect TestBook/T4. M44 1749
MAINTENANCE 10-16 PROCEDURES Gearbox fluid - V8 Check/top-up 1.Position vehicle on lift. 2.Apply handbrake and position chocks under front and rear wheels. 3.Connect TestBook/T4 to monitor gearbox fluid temperature. CAUTION: The gearbox fluid level must only be checked when the temperature of the fluid is between 30° C and 40° C. The reading obtained will be incorrect if the fluid is outside this temperature range. 4.Start engine, move selector lever from P through all gear positions, pausing in each gear position for 2-3 seconds and return to P position. 5.Clean area around filler/level plug. 6.With the engine running, remove filler/level plug and allow excess fluid to drain off. WARNING: Observe due care when draining gearbox fluid as the fluid can be very hot. 7.If no fluid loss is apparent when filler/level plug is removed, with the engine at idle, continue to fill gearbox with recommended fluid until a small thread of fluid runs from oil filler/level plug hole. WARNING: Avoid excessive skin contact with mineral oil. Mineral oils remove the natural fats from the skin, leading to dryness, irritation and dermatitis. 8.Move selector lever from P through each gear position and return to P , allowing any excess fluid to drain off. 9.Fit new sealing washer and tighten filler/level plug to 35 Nm (26 lbf.ft). 10.Disconnect TestBook/T4. M44 1807
MAINTENANCE PROCEDURES 10-17 Brake hose, brake pipes, fuel pipes, hydraulic pipes and unions/electrical harnesses Check - general 1.Check brake servo hose for cracks, leaks and chafing. 2.Check brake pipes and unions for chafing, leaks and corrosion and that all pipes and hoses are correctly routed and secure. 3.Check electrical harnesses for chafing and damage. Check – Td6/V8 engine fuel pipes 1.Check visible fuel pipes and unions for chafing, leaks and corrosion and that all pipes and hoses are correctly routed and secure. Power steering and suspension 1.Check for fluid leaks from power steering and suspension systems. 2.Check hydraulic pipes and unions for chafing, leaks and corrosion and that all pipes and hoses are correctly routed and secure. Engine, automatic gearbox, transfer box, front and rear and differentials Check 1.Check for oil leaks from engine, automatic gearbox , transfer box and front and rear differentials; pay particular attention to areas around oil seals.