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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
    09-2
    Fluids
    Anti-freeze
    Use only Texaco anti-freeze coolant (AFC). This is 
    an ethylene glycol based anti-freeze (containing no 
    methanol) with silicate non-phosphate corrosion 
    inhibitors, to protect the cooling system
    CAUTION: If Texaco AFC is unavailable, use any 
    ethylene glycol based anti-freeze (containing no 
    methanol) with silicate non-phosphate corrosion 
    inhibitors.
     The cooling system should be drained, flushed and 
    refilled with the correct amount of anti-freeze solution 
    at the intervals given on the Service Maintenance 
    Check Sheet.
    After filling with anti-freeze solution, attach a warning 
    label to a prominent position on the vehicle stating 
    the type of anti-freeze contained in the cooling 
    system to ensure that the correct type is used for 
    topping-up. 
    Brake fluid
    Use only Shell DOT 4 ESL brake fluid. 
    PAS fluid
    Use only Texaco Cold Climate PSF 14315 fluid.
    Air conditioning
    Use only refrigerant HFC-R134a.
    Refrigerant oil
    Use only Nippon Denso ND-oil 8.
    Refrigerant oil absorbs water and must not be stored 
    for long periods. Do not pour unused oil back into the 
    container.
    NOTE: The total quantity of refrigerant oil in the 
    system is 110 cc (3.8 fl.ozs).
    CAUTION: Do not use any other type of 
    refrigerant oil.
    Anti-Freeze Concentration
    The overall anti-freeze concentration should not fall, 
    by volume, below 50% to ensure that the anti-
    corrosion properties of the coolant are maintained. 
    Anti-freeze concentrations greater than 60% are not 
    recommended as cooling efficiency will be impaired.
    The following recommended quantities of anti-freeze 
    will provide frost protection to -36°C (-33°F):
    Engine - Td6
    Engine - V8
    Concentration 50%
    Amount of Anti-freeze to refill 
    system: 5.5 litres (11.6 US
    pints)
    Concentration 50%
    Amount of Anti-freeze to refill 
    system: 6.5 litres (13.75 US
    pints) 
    						
    							CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
    09-3
    Lubrication
    General
    The engine and other lubricating systems are filled 
    with high performance lubricants giving prolonged 
    life. 
    CAUTION: Always use a high quality oil of the 
    correct viscosity range in the engine. The use of 
    oil of the incorrect specification can lead to high 
    oil and fuel consumption and ultimately to 
    damaged components.
    Oil to the correct specification contains additives 
    which disperse the corrosive acids formed by 
    combustion and prevent the formation of sludge 
    which can block the oil ways. Additional oil additives 
    should not be used. 
    Always adhere to the recommended servicing 
    intervals.Engine oil viscosity
    The above chart indicates the ambient temperature 
    ranges which each engine oil viscosity is suitable for.
    Engine oil - Td6
    Use either a 5W/30, 5W/40, 5W/50 or 10W/40 oil, 
    meeting specifications ACEA - A3/B3; and having a 
    viscosity band recommended for the temperature 
    range of your locality.
    Engine oil - V8 
    Use either a 0W/30, 0W/40, 5W/30 or 5W/40 oil, 
    meeting specifications ACEA - A3/B3; (API: SJ/CD, 
    ECII for NAS market), and having a viscosity band 
    recommended for the temperature range of your 
    locality.
    GM Automatic Gearbox oil
    Use only Texaco ETL-7045E.
    ZF Automatic Gearbox oil
    Use only Esso ATF LT 71141.
    Transfer box
    Use only Castrol BOT 26 FMB 1
    Front and rear differential
    Use only Castrol SAF-X0.
    Power steering
    Use only Texaco Cold Climate PSF 14315 fluid
    Air Conditioning
    Use lubricating oil Nippon Denso ND-8.
    General Greasing
    Use Multipurpose Lithium Base Grease N.L.G.I. 
    consistency No. 2. 
    						
    							CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
    09-4
    Anti-squeak lubrication
    Use CYK100050L/CYK100070L to eliminate interior 
    component squeaks on all plastic, rubber and leather 
    surfaces.
    Bonnet latch
    Lubricate cable and latch with oil.
     Locks, Latches and Hinges
    Use Door Lock and Latch Lubricant, Part No. CYL 
    100020.
     Road Wheel Speed Sensor Lubrication
    Use only lubricant having the following Part No.
    Front – SSF 000010.
    Rear – SSF 000020
    NOTE: This lubricant is only supplied with 
    replacement road wheel speed sensors.
    Cleaning Agents
    General purpose cleaner: 
    l200 ml – Part No. STC 50543
    l400 ml – Part No. STC 50544
    Sealants
    The following table lists those sealants which are 
    used during repair / overhaul procedures covered in 
    this manual; it is essential that the sealant specified 
    for a particular procedure is used at all times.
    Component Application Land Rover 
    Part No.
    Td6 Engine Camshaft cover 
    gasket joint linesSTC 50550
    Td6 Engine Sump gasket joint 
    linesSTC 50550
    V8 Engine Sump gasket joint 
    linesSTC 50550
    V8 Engine Cylinder block to 
    timing cover joint 
    linesSTC 50550
    V8 Engine Cylinder head to 
    camshaft cover 
    joint linesSTC 50550
    V8 Engine Timing gear upper 
    cover joint linesSTC 50550
    V8 Engine Timing gear lower 
    cover joint linesSTC 50550
    Front 
    differentialOil filler/ level and 
    drain plugsSTC 50552 
    						
    							MAINTENANCE
    PROCEDURES 10-1
    MAINTENANCE PROCEDURES
    Td6 Diesel engine underbonnet view
    1Battery - LHD illustrated, RHD on opposite side
    2Microfilter/activated charcoal filter
    3Brake fluid reservoir - LHD illustrated, RHD on 
    opposite side
    4Screen/headlamp washer reservoir filler cap
    5Cooling system expansion tank filler cap
    6Power steering reservoir filler cap
    7Engine oil dipstick
    8Engine oil filler cap
    9Air cleaner 
    						
    							MAINTENANCE
    10-2 PROCEDURES
    V8 Engine underbonnet view
    1Battery - LHD illustrated, RHD on opposite side
    2Microfilter/activated charcoal filter
    3Brake fluid reservoir - LHD illustrated, RHD on 
    opposite side
    4Screen/headlamp washer reservoir filler cap
    5Cooling system expansion tank filler cap
    6Power steering reservoir filler cap
    7Engine oil filler cap
    8Engine oil dipstick
    9Air cleaner 
    						
    							MAINTENANCE
    PROCEDURES 10-3
    Seats and seat belts 
     Check 
    Front seat fixings
    1.Check front seat fixings are secured to the floor 
    and show no signs of movement.
    Rear seat front fixings
    2.Check rear seat front fixings are secured to the 
    floor and show no signs of movement.
    Rear seat rear fixings
    3.Release catch and fold each rear seat fully 
    forwards, check seat rear fixings are secured to 
    floor and show no signs of movement.
    4.Check rear seat catch locking bars are secured 
    to the floor and show no signs of movement. 
    						
    							MAINTENANCE
    10-4 PROCEDURES
    5.Check operation of seat controls.
    6.Fully extract seat belt and allow it to return 
    under its own recoil mechanism. Repeat for 
    other belts.
    7. Check entire length of seat belt webbing for  
    signs of fraying or damage. Repeat for other 
    belts.
    8. Check security of seat belt upper mountings.
    9. Check for correct operation of seat belt height 
    adjusters.10.Check security of seat belt buckle mountings.
    11.Connect each belt to the correct buckle, check 
    seat  buckle and tongue are secure. Release 
    seat belt buckle and  check for correct 
    operation.
    M01 0302 
    						
    							MAINTENANCE
    PROCEDURES 10-5
    Lamps, horns and warning indicators
    Check 
    1.Switch on side, head and tail lamps and check  
    operation. 
    2.Check operation of headlamp automatic 
    levelling system.
    3.Check turn signals and hazard warning lamps 
    for correct operation.
    4.Press brake pedal and check operation of 
    brake lamps.
    5.Check all exterior lamp lenses for clarity and 
    condition.  Pay particular attention to headlamp 
    lenses for signs of stone  chips or damage.   
    6.Check horn for loud, clear sound.
    7.Switch on headlamps and check light reminder 
    warning operates when door is  opened. 
    8.Check operation of interior courtesy  lights.
    9.Check operation of all instrument pack warning 
    and indicator  lights.
    Wipers and washers 
    Check 
    1. Operate screen washer and switch on wipers. 
    Ensure washer jets are correctly aimed and 
    check for smooth, smear free operation of 
    wiper blades across screen at all speeds 
    including intermittent. 
    2.Repeat operation for rear screen washers/
    wipers. 
    3.Repeat operation for headlamp washers/
    wipers.
    4.Check all wiper blades for condition and signs 
    of splits  or damage. 
    5.Check security of wiper arms. 
    						
    							MAINTENANCE
    10-6 PROCEDURES
    Handbrake    
    Check
    1.With the vehicle stationary, on a level surface, 
    apply and release handbrake and check  for 
    correct operation. 
     
     +  BRAKES, REPAIRS, Pads - front.
    Road wheels
    Remove and refit
    1.Mark the wheel to stud relationship to ensure 
    that the wheels  are refitted in the same 
    position.
    2.Loosen wheel nuts. Raise the vehicle to a 
    wheel-free condition, remove the wheel nuts 
    and remove the wheels.
    3.Clean wheel hub centre and spigot.
    4.Apply a thin coat of anti-seize compound to 
    wheel hub centre.
    5.Refit wheels to original position.
    6.Fit and lightly tighten wheel nuts.
    7.Lower vehicle and tighten wheel nuts to 140 
    Nm (103 lbf.ft)
    CAUTION: When tightening wheel nuts, do 
    not use power tools. Tighten nuts by 
    diagonal selection using suitable torque 
    wrench.
    M01 0255 
    						
    							MAINTENANCE
    PROCEDURES 10-7
    Tyres 
    Check
    1.Check tyres for compliance with manufacturers 
    specification;  visually for cuts, lumps, bulges, 
    uneven tread wear and depth. 
    2.Check tyre pressures, condition and tread 
    depth. Measure the tread depth across the 
    width of the tyre and around  the circumference. 
    Brake pads, discs and calipers
     Check 
    1.Remove front and rear brake pads.
     
     +  BRAKES, REPAIRS, Pads - rear.
     
     +  BRAKES, REPAIRS, Pads - front.
    2. Check front and rear brake pads for wear, 
    ensure all pads are wearing evenly.
    lBrake pad minimum thickness - Front and 
    rear - A = 3.0 mm (0.012 in)
    3.Check brake discs for signs of cracking, 
    excessive scoring or oil contamination.
    4.Check thickness of brake discs, make 4 checks 
    at 90° intervals:
    lFront = 28.4 mm (1.12 in)
    lRear = 10.4 mm (0.41 in)
    lThickness variation = 0.010 mm (0.0004 in)
    5.Check calipers for signs of fluid leaks.
    6.Clean excessive deposits of brake dust from 
    pads, calipers and disc shields  using brake 
    cleaner.
    7.Fit front and rear brake pads.
     
     +  BRAKES, REPAIRS, Pads - rear.
     
     +  BRAKES, REPAIRS, Pads - front. 
    						
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