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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Have a look at the manual Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 364 Land Rover manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
STEERING 57-4 ADJUSTMENTS 27.Loosen track rod end locknut. 28.Adjust by rotating track rod using hexagon on shaft. Do not allow gaiter to twist. CAUTION: Both track rods must be rotated an equal amount. 29.Recheck front wheel alignment. 30.Tighten track rod end locknut to 55 Nm (40 lbf.ft). 31.Connect battery earth lead. Power steering pressure test - Td6 $% 57.90.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Check 1.Disconnect battery earth lead. 2.Siphon PAS fluid from reservoir. 3.Position absorbent cloth to catch spillage. 4.Loosen union securing high pressure pipe to PAS pump and release pipe. CAUTION: Care must be taken to ensure that oil or fluid does not enter or contaminate the alternator. 5.Fit adaptor LRT-57-034A to high pressure port of PAS pump.
STEERING ADJUSTMENTS 57-5 6.Fit adaptor LRT-57-035 to existing high pressure hose. 7.Fit hose LRT-57-002 to each adaptor. 8.Fit pressure gauge LRT-57-005 to test valve LRT-57-001 9.Connect hoses LRT-57-002 to LRT-57-001 and tighten unions. 10.Connect battery earth lead. 11.Ensure steering system and test equipment are free from leaks. 12.Maintain maximum fluid level during test. 13.With the test valve open, start the engine. 14.With the engine at idle, slowly turn the steering wheel and hold on full lock. 15.Repeat procedure for other lock. 16.Record pressure reading. 17.With the engine at idle , release the steering wheel. Pressure should read below 7 bar. 18.Pressures outside the above tolerance indicates a fault. 19.To determine if fault is in steering pump or steering rack, close the test valve for a maximum of 5 seconds. CAUTION: Pump damage will occur if test valve is closed for longer periods. 20.If figures recorded fall outside the values given in General Data, replace the PAS pump. 21.If maximum pump pressure is correct, suspect the steering rack. 22.On completion stop engine, disconnect battery earth lead and siphon fluid from PAS reservoir. 23.Dismantle test equipment. 24.Clean PAS pump and pipe union. 25.Fit new O ring to high pressure pipe, align to PAS pump and tighten union to 25 Nm. 26.Connect battery earth lead. 27.Refill and bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. Power steering pressure test - V8 $% 57.90.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Check 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Siphon PAS fluid from reservoir. 4.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 5.Position a suitable container below PAS pump. 6.Loosen union nut, disconnect PAS outlet hose from pump and discard O ring. 7.Fit adaptor LRT-57-034A to high pressure port of PAS pump. 8.Fit adaptor LRT-57-035 to existing high pressure hose.
STEERING 57-6 ADJUSTMENTS 9.Fit hose LRT-57-002 to each adapter. 10.Fit pressure gauge LRT-57-005 to test valve LRT-57-001 11.Connect hoses LRT-57-002 to LRT-57-001 and tighten unions. 12.Connect battery earth lead. 13.Ensure steering system and test equipment are free from leaks. 14.Maintain maximum fluid level during test. 15.With the test valve open, start the engine. 16.With the engine at idle, slowly turn the steering wheel and hold on full lock. 17.Repeat procedure for other lock. 18.Record pressure reading. 19.With the engine at idle , release the steering wheel. Pressure should read below 7 bar. 20.Pressures outside the above tolerance indicates a fault. 21.To determine if fault is in steering pump or steering rack, close the test valve for a maximum of 5 seconds. CAUTION: Pump damage will occur if test valve is closed for longer periods. 22.If figures recorded fall outside the values given in General data, replace the PAS pump. 23.If maximum pump pressure is correct, suspect the steering rack. 24.On completion stop engine, disconnect battery earth lead and siphon fluid from PAS reservoir. 25.Dismantle test equipment. 26.Clean PAS pump and pipe union. 27.Fit new O ring to high pressure outlet pipe union, align to PAS pump and tighten PAS pump high pressure pipe union to 25 Nm (18 lbf.ft). 28.Remove container from below PAS pump. 29.Dispose of PAS fluid and clean container. 30.Connect battery earth lead. 31.Refill and bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. 32.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front.
STEERING REPAIRS 57-7 REPAIRS Power steering rack - left hand drive - Td6 $% 57.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Raise front of vehicle and support under body. 4.Remove front road wheels. 5.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 6.Remove 4 bolts securing the air flow panel and remove panel. 7.Remove LH drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH.8.Remove and discard nut securing RH track rod ball joint to steering arm. 9.Fit an M14 nut to ball pin, flush with end of pin. 10.Using LRT-57-036 separate ball pin from steering arm. Remove M14 nut and release ball pin from steering arm. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 11.Remove 2 nuts securing links to anti-roll bar and disconnect links. M54 0179 LRT-57-036 M60 0778
STEERING 57-8 REPAIRS 12.Note fitted position for refit and remove cable ties securing LH height sensor harness to sub- frame and sensor. 13.Disconnect height sensor multiplug. 14.Remove 2 bolts securing height sensor and remove height sensor. 15.Remove Torx screw from steering column lower clamp. 16.Rotate steering wheel to straight ahead position, align pinion timing marks and remove ignition key. CAUTION: Do not turn the steering wheel with the intermediate shaft or universal joint disconnected as damage to the rotary coupler and the steering wheel switches may occur. 17.Disconnect column from pinion.18.Disconnect multiplug from PAS rack pinion sensor. 19.Release 5 clips securing engine mounting vacuum hose to PAS rack. 20.Position container to collect PAS fluid spillage. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. M54 0186 M57 1137
STEERING REPAIRS 57-9 21.Note orientation, remove banjo bolts securing fluid feed and return hoses to PAS rack and discard sealing washers. 22.Remove 2 bolts and 2 nuts securing PAS rack, discard nuts and bolts. 23.With assistance, carefully release and rotate PAS rack. Remove rack from LH side.24.Loosen track rod end locknuts. 25.Remove track rod ends, note the number of turns for refit. 26.Remove and discard locking rings. 27.Remove locking nuts. Refit 1.Fit locking nuts to track rods. 2.Fit locking rings to track rods, ensure taper faces track rod end. 3.Fit track rod ends to track rods the number of turns noted on removal. 4.Fit PAS rack, tighten new bolts and nuts to 100 Nm (74 lbf.ft), then tighten a further 90°. 5.Secure vacuum hose to PAS rack. 6.Clean fluid hoses and mating faces. 7.Using new sealing washers, fit PAS hoses and tighten M16 banjo bolt to 40 Nm (30 lbf.ft) and M14 banjo bolt to 36 Nm (26 lbf.ft). 8.Connect multiplug to PAS rack pinion sensor. M57 1138 M57 1139
STEERING 57-10 REPAIRS 9.Ensure pinion timing marks are aligned and connect column to PAS rack. Fit and tighten clamp screw to 24 Nm (18 lbf.ft). 10.Position height sensor assembly to sub-frame, fit and tighten bolts to 2.5 Nm (1.8 lbf.ft). CAUTION: Ensure height sensor arm is pointing outwards. 11.Connect height sensor multiplug. 12.Correctly position height sensor harness and secure with cable ties. Ensure the harness is not under tension. 13.Connect anti-roll bar links, fit nuts and tighten to 100 Nm (74 lbf.ft). 14.Clean track rod end tapers and taper seats. 15.Connect track rod ends to steering arms, fit new nuts and tighten to 80 Nm (59 lbf.ft). 16.Fit LH drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. 17.Fit air flow panel and tighten bolts to 45 Nm (33 lbf.ft). 18.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 19.Lower the lift. 20.Fit road wheel(s) and tighten nuts to 140 Nm (103 lbf.ft). 21.Remove stands and lower the vehicle. 22.Connect battery earth lead. 23.Bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. 24.Check and adjust front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust. Power steering rack - left hand drive - V8 $% 57.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Disconnect battery earth lead. 2.Raise front of vehicle and support on stands. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 3.Remove front road wheels. 4.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 5.Remove 4 bolts securing the air flow panel and remove panel. 6.Remove LH front height sensor. + FRONT SUSPENSION, REPAIRS, Height sensor. 7.Remove LH front drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. 8.Remove and discard nut securing RH track rod end ball joint to steering arm.
STEERING REPAIRS 57-11 9.Using LRT-57-036 separate ball pin from steering arm. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 10.Disconnect multiplug from PAS rack pinion sensor.11.Note fitted position of lower steering column. Remove Torx bolt from clamp and disconnect lower steering column from PAS rack. Discard Torx bolt. CAUTION: Do not turn the steering wheel with the lower steering column disconnected as damage to the rotary coupler and the steering wheel switches may occur. 12.Remove bolt securing PAS feed hose to PAS rack. 13.Position a suitable container below PAS rack to collect fluid spillage. M57 1126
STEERING 57-12 REPAIRS 14.Note orientation, remove banjo bolts securing fluid feed and return hoses to PAS rack and discard sealing washers. CAUTION: Always fit plugs to open connections to prevent contamination. 15.Remove 2 bolts and 2 nuts securing PAS rack, discard nuts and bolts.16.With assistance, carefully release and rotate PAS rack. Remove rack from LH side. NOTE: Do not carry out further dismantling if component is removed for access only. 17.Loosen track rod end locknuts and remove track rod end ball joints from PAS rack. Note the number of threads for refit. Discard locking rings. Refit 1.Fit locking nuts to track rods.
STEERING REPAIRS 57-13 2.Fit locking rings to track rods, ensure taper faces track rod end. 3.Clean ball joint tapers and taper seats. 4.Fit track rod end ball joints to track rods the same number of threads noted on removal. 5.Fit PAS rack, tighten new bolts and nuts to 100 Nm (74 lbf.ft), then tighten a further 90°. 6.Connect RH track rod end ball joint to RH steering arm. 7.Fit new track rod end ball joint securing nut and tighten to 80 Nm (59 lbf.ft).. 8.Clean PAS hoses and PAS rack mating faces. 9.Using new sealing washers, fit PAS hoses and tighten M16 banjo bolt to 40 Nm (30 lbf.ft) and M14 banjo bolt to 36 Nm (26 lbf.ft). 10.Align PAS feed hose to PAS rack and tighten securing bolt. 11.Connect lower steering column to PAS rack making sure that alignment tag is aligned. 12.Fit new PAS rack lower steering column Torx clamping bolt and tighten to 24 Nm (18 lbf.ft). 13.Connect multiplug to PAS rack pinion sensor. 14.Fit LH front drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH.15.Fit LH front height sensor. + FRONT SUSPENSION, REPAIRS, Height sensor. 16.Remove container from below PAS rack. 17.Fit air flow panel and tighten bolts to 45 Nm (33 lbf.ft). 18.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 19.Fit front road wheels and tighten nuts to 140 Nm (103 lbf.ft). 20.Remove stands and lower front end of vehicle. 21.Connect battery earth lead. 22.Bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. 23.Check and adjust front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust. 24.Top-up differential with oil. + FRONT DIFFERENTIAL, ADJUSTMENTS, Front differential - drain and refill.