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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							FUEL DELIVERY SYSTEM - V8
19-2-6 REPAIRS
Vapour separator 
$% 19.25.09 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Remove fuel tank.
 
 +  FUEL DELIVERY SYSTEM - V8, 
REPAIRS, Tank - fuel.
4.Release fuel tank breather hose and charcoal 
canister vent pipe from securing clips on fuel 
tank.
5.Release 2 clips and disconnect 2 hoses from 
fuel tank. Remove 2 scrivets and remove 
vapour separator.Refit
1.Fit vapour separator to fuel tank and secure 
with 2 scrivets, connect 2 hoses to fuel tank and 
secure with clips.
2.Fit fuel tank breather hose and fuel tank vent 
pipes to fuel tank, secure with clips.
3.Fit fuel tank.
 
 +  FUEL DELIVERY SYSTEM - V8, 
REPAIRS, Tank - fuel.
4.Connect battery earth lead.
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    							FUEL DELIVERY SYSTEM - V8
REPAIRS 19-2-7
Pump - fuel tank 
$% 19.45.03 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Drain fuel tank.
 
 +  FUEL DELIVERY SYSTEM - Td6, 
ADJUSTMENTS, Tank - drain.
2.Disconnect battery earth lead.
CAUTION: Before disconnecting the 
battery, ensure that the key is removed from 
the ignition. Failure to remove the key will 
result in the fuel gauge memorising its 
needle position before disconnection and 
reverting to it on re-connection of the 
battery.
3.Remove 4 nuts and remove fuel tank RH 
access cover.
WARNING: Fuel vapour is highly flammable 
and in confined spaces is also explosive 
and toxic. Always have a fire extinguisher 
containing foam, CO
2, gas or powder close 
at hand when handling or draining fuel.
4.Disconnect multiplug from fuel pump.
5.Position container to collect spillage.
WARNING: The spilling of fuel is 
unavoidable during this operation. Ensure 
that all necessary precautions are taken to 
prevent fire and explosion.
6.Noting fitted position, release fuel feed and 
return pipes from pump.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
7.Collect fuel pipes, tie aside to aid pump 
removal.
M19 3369
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    							FUEL DELIVERY SYSTEM - V8
19-2-8 REPAIRS
8.Through tank LH aperture, release clip and 
disconnect combined multiplug and fuel pipe 
connection from fuel pump body.
9.Clean area surrounding locking ring.
10.Using tool LRT-19-009 remove locking ring 
from fuel tank.
11.Carefully release fuel pump tank unit assembly. 
Remove and discard seal.
12.Position container to collect spillage.13.Release tank LH sensor from mounting and 
remove.
Refit
1.Clean area surrounding fuel tank access.
2.Clean pump body and fit new tank seal to 
pump.
3.Connect combined fuel pipe and multiplug from 
tank LH sender to pump assembly.
CAUTION: Ensure clip is securely located 
after connection.
4.Carefully fit pump and check seal is correctly 
seated. From LH aperture, check foot of pump 
to ensure correct alignment with tank.
5.Using LRT-19-009,  fit locking ring and tighten 
to 35 Nm (26 lbf.ft).
6.Connect fuel pipes to pump.
7.Remove container.
8.Connect multiplug to fuel pump.
9.Position fuel tank RH access panel, fit nuts and 
tighten to 10 Nm (7 lbf.ft). 
10.Connect battery earth lead.
11.Refill fuel tank.
 
 +  FUEL DELIVERY SYSTEM - Td6, 
ADJUSTMENTS, Tank - drain.
12.Connect TestBook/T4, to ensure new fuel level 
senders are working correctly, and reset 
adaptions.
M19 3372
LRT-19-009
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    							FUEL DELIVERY SYSTEM - V8
REPAIRS 19-2-9
Tank - fuel
$% 19.55.01 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
2.Drain fuel tank.
 
 +  FUEL DELIVERY SYSTEM - Td6, 
ADJUSTMENTS, Tank - drain.
WARNING: The spilling of fuel is 
unavoidable during this operation. Ensure 
that all necessary precautions are taken to 
prevent fire and explosion.
3.Remove 4 nuts and remove fuel tank RH 
access cover.4.Disconnect multiplug from fuel pump.
5.Remove centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
6.Release cable securing clip from handbrake 
compensator, release handbrake cables from 
compensator and remove securing clip.
7.Remove rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
8.Withdraw handbrake cables from body and 
move aside for access.
9.Remove RH rear wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - rear wheel arch - single.
M19 3369
M70 1162
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    							FUEL DELIVERY SYSTEM - V8
19-2-10 REPAIRS
10.Release clip from breather hose and 
disconnect breather hose from filler neck.
WARNING: Fuel vapour is highly flammable 
and in confined spaces is also explosive 
and toxic. Always have a fire extinguisher 
containing foam, CO
2, gas or powder close 
at hand when handling or draining fuel.
11.Release fuel tank breather and charcoal 
canister vent pipes from clip on filler neck.
12.Remove clip from breather hose and vent pipe.13.Remove 16 bolts and 4 nuts securing fuel tank 
shields.
14.Disconnect 3 pipes from charcoal canister, 
remove 2 Torx bolts and remove charcoal 
canister.
15.Loosen 4 bolts securing rear sub-frame to allow 
removal of tank shields.
16.Collect fuel tank shields.
M19 3498
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    							FUEL DELIVERY SYSTEM - V8
REPAIRS 19-2-11
17.Disconnect fuel tank filler hose from fuel tank 
filler neck.
18.Remove 2 screws securing fuel filter and 
release fuel filter from mounting brackets.
19.Position container to catch fuel spillage.20.Disconnect 3 fuel hoses and 1 reference pipe, 
remove fuel filter.
WARNING: The spilling of fuel is 
unavoidable during this operation. Ensure 
that all necessary precautions are taken to 
prevent fire and explosion.
21.Remove container.
22.With assistance remove 5 bolts securing fuel 
tank to body, lower and remove tank.
NOTE: Pull vent and breather hoses through 
body while lowering fuel tank.
NOTE: Do not carry out further dismantling if 
component is removed for access only.
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    							FUEL DELIVERY SYSTEM - V8
19-2-12 REPAIRS
23.Release fuel tank breather hose and charcoal 
canister vent pipe from securing clips on fuel 
tank.
24.Release 2 clips and disconnect 2 hoses from 
fuel tank. Remove 2 scrivets and remove 
vapour separator.
25.Remove charcoal canister to charcoal canister 
purge solenoid feed pipe from fuel tank.
26.Remove 4 scrivets securing straps to fuel tank. 
Collect straps.
Refit
1.Position straps to fuel tank and secure with 
scrivets.
2.Fit charcoal canister to charcoal canister purge 
solenoid feed pipe to fuel tank.
3.Fit vapour separator to fuel tank and secure 
with 2 scrivets, connect 2 hoses to fuel tank and 
secure with clips.
4.Fit fuel tank breather pipes and charcoal 
canister vent pipes to clip on fuel tank filler 
neck.
5.Position tank assembly and breather pipes to 
vehicle.6.With assistance, fit bolts securing fuel tank to 
body and tighten to 45 Nm (33 lbf.ft).
NOTE: Pass vent and breather hoses through 
body while fitting tank.
7.Connect fuel hoses to fuel filter.
8.Position fuel filter to mounting brackets and 
secure with screws.
9.Fit fuel tank shields, but do not fit nuts and 
bolts.
10.Connect breather hose to filler neck, fit and 
secure clip.
11.Position fuel tank vent pipe to filler neck.
12.Connect fuel tank filler hose to fuel tank filler 
neck.
13.Tighten  bolts securing subframe to body to 165 
Nm (129 lbf.ft).
14.Fit charcoal canister, tighten 2 bolts and 
connect 3 pipes to charcoal canister.
15.Fit bolts and nuts securing fuel tank shields and 
tighten to 25 Nm (18 lbf.ft).
16.Fit fuel tank breather hose to fuel tank filler neck 
and secure with clip.
17.Fit fuel tank breather pipes and charcoal 
canister vent pipes to clip on fuel tank filler 
neck.
18.Fit securing clip to fuel tank breather hose and 
charcoal canister vent pipe.
19.Fit RH rear wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - rear wheel arch - single.
20.Insert handbrake cables through body.
21.Fit rear propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
22.Fit handbrake cable retaining clip.
23.Fit handbrake cables to compensator.
24.Fit cable retaining clip to handbrake 
compensator.
25.Fit centre console.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Centre console.
26.Connect multiplug to fuel pump.
27.Fit RH fuel tank access cover and secure with 
4 nuts.
28.Fill fuel tank with extracted fuel.
 
 +  FUEL DELIVERY SYSTEM - Td6, 
ADJUSTMENTS, Tank - drain.
29.Connect battery earth lead.
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    							FUEL DELIVERY SYSTEM - V8
REPAIRS 19-2-13
Filler neck 
$% 19.55.07 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Position vehicle on lift.
2.Disconnect battery earth lead.
3.Drain fuel tank.
 
 +  FUEL DELIVERY SYSTEM - Td6, 
ADJUSTMENTS, Tank - drain.
WARNING: The spilling of fuel is 
unavoidable during this operation. Ensure 
that all necessary precautions are taken to 
prevent fire and explosion.
4.Remove propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
5.Remove RH rear wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - rear wheel arch - single.
6.Remove 8 bolts and 2 nuts securing RH fuel 
tank shield.7.Release fuel tank breather pipes and charcoal 
canister vent pipes from clip on filler neck.
WARNING: Fuel vapour is highly flammable 
and in confined spaces is also explosive 
and toxic. Always have a fire extinguisher 
containing foam, CO
2, gas or powder close 
at hand when handling or draining fuel.
8.Remove clip from fuel tank breather pipe and 
charcoal canister vent pipe.
9.Position container to catch fuel spillage.
10.Disconnect fuel tank filler hose from fuel tank 
filler neck.
11.Remove container.
12.Dispose of fuel and clean container.
M19 3498
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    							FUEL DELIVERY SYSTEM - V8
19-2-14 REPAIRS
13.Cut 3 cable ties securing air suspension pipes 
to fuel tank filler neck.
14.Remove 2 nuts securing fuel tank filler neck to 
body, disconnect breather hose and remove 
fuel tank filler neck.
Refit
1.Fit 2 nuts securing fuel tank filler neck to body, 
connect breather hose to fuel tank filler neck 
and secure with clip.
2.Fit 3 cable ties securing air suspension pipes to 
fuel tank filler neck.
3.Connect fuel tank filler hose to fuel tank filler 
neck.
4.Fit securing clip to fuel tank breather hose and 
charcoal canister vent pipe.
5.Fit fuel tank breather pipes and charcoal 
canister vent pipes to clip on fuel tank filler 
neck.
6.Fit bolts and nuts securing RH fuel tank shield 
and tighten to 25 Nm (18 lbf.ft).
7.Fit RH rear wheel arch liner.
 
 +  EXTERIOR FITTINGS, REPAIRS, 
Liner - rear wheel arch - single.8.Fit propeller shaft.
 
 +  DRIVESHAFTS, REPAIRS, Propeller 
shaft - rear.
9.Refill fuel tank with extracted fuel.
 
 +  FUEL DELIVERY SYSTEM - Td6, 
ADJUSTMENTS, Tank - drain.
10.Connect battery earth lead.
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    							FUEL DELIVERY SYSTEM - V8
REPAIRS 19-2-15
Cover - tank module - LH 
$% 19.55.41 
Before disconnecting the battery, ensure all text and 
cautions in the battery disconnection section are 
observed. 
 
 +  GENERAL INFORMATION, Electrical 
Precautions.
Remove
1.Disconnect battery earth lead.
WARNING: Fuel vapour is highly flammable 
and in confined spaces is also explosive 
and toxic. Always have a fire extinguisher 
containing foam, CO
2, gas or powder close 
at hand when handling or draining fuel.
2.Remove D post trim casing.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - D post - lower.
3.Remove opposite D post trim.
4.Remove 2 Allen bolts securing spare wheel 
removal straps to cross member and move 
straps aside.
5.Release carpet, fold forward and tie aside.
6.Remove 4 nuts and remove fuel tank LH 
access cover.
7.Clean area surrounding locking ring.8.Using tool LRT-19-009,  remove locking ring 
from fuel tank.
CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.
9.Remove access plug and discard fuel tank 
seal.
Refit
1.Clean area surrounding fuel tank access.
2.Clean fuel tank access plug and fit new tank 
seal.
3.Position fuel tank access plug, align timing and 
push fully home. Ensure seal is correctly fitted.
4.Using LRT-19-009 , fit locking ring and tighten 
to 35 Nm (26 lbf.ft).
5.Fit carpet.
6.Position spare wheel release straps fit bolts 
and tighten to 25 Nm (18 lbf.ft).
7.Fit D post trim casings.
 
 +  INTERIOR FITTINGS, REPAIRS, 
Trim finisher - D post - lower.
8.Connect battery earth lead.
M19 3380
M19 3381
LRT-19-009
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