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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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FINAL DRIVE 51-10 REPAIRS Oil seal - pinion $% 51.20.01 Remove 1.Raise vehicle on lift. 2.Remove exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 3.Remove 8 nuts securing centre heat shield and remove shield. 4.Remove 8 hexagonal headed screws securing fuel tank heat shield and remove shield.5.Reference mark propeller shaft and differential to aid reassembly. 6.Remove 6 nuts securing propeller shaft to differential flange. 7.Remove 2 nuts securing propeller shaft support bearing, lower the propeller shaft, release flange from differential then temporarily support the bearing and secure with nuts. 8.Remove and discard locking plate. M47 0406
FINAL DRIVE REPAIRS 51-11 9.Reference mark pinion nut and pinion shaft to aid reassembly. 10.Using LRT-51-003 restrain pinion flange and remove nut. 11.Position container to collect oil spillage. 12.Using a two legged puller remove pinion flange. 13.Carefully remove and discard oil seal, take care not to damage oil seal recess. Refit 1.Clean oil seal recess.2.Using LRT-12-179 with adapter LRT-51-019, fit new oil seal. 3.Clean pinion flange. 4.Fit pinion flange, fit nut, restrain flange using LRT-51-003 and tighten nut to align reference marks. CAUTION: Do not tighten beyond reference marks. 5.Fit new locking plate. 6.Clean differential and propeller shaft flange mating faces. 7.Remove nuts securing support bearing, connect propeller shaft to differential flange and locate support bearing. Fit nuts securing support bearing but do not tighten at this stage. 8.Fit nuts securing propeller shaft to differential flange and tighten to 70 Nm (52 lbf.ft). 9.Tighten nuts securing propeller shaft support bearing to 21 Nm (15 lbf.ft). 10.Fit fuel tank heat shield and secure with screws. 11.Fit centre heat shield and secure with nuts. 12.Fit exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 13.Top-up differential with oil. + FINAL DRIVE, ADJUSTMENTS, Rear differential - drain and refill. LRT-51-003 M51 0145 M51 0146
FINAL DRIVE 51-12 REPAIRS Oil seal - differential housing $% 51.20.36 Remove 1.Raise rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove 6 bolts securing drive shaft to differential drive flange and collect 3 bolt plates. Discard bolts. 4.Position jack to support the lower arm. 5.Remove nut and bolt securing lower arm to hub. 6.Lower support jack. 7.Release drive shaft from differential. 8.Position container to collect oil spillage.9.Using a soft metal drift, release drive flange. 10.Remove drive flange. 11.Remove circlip from shaft and discard. 12.Carefully remove and discard oil seal, take care not to damage oil seal recess. Refit 1.Clean oil seal recess. 2.Fit oil seal using LRT-51-021. 3.Clean drive flange and oil seal running surface. 4.Fit new circlip to shaft. 5.Lightly lubricate splines and oil seal running surface. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 6.Fit drive flange. CAUTION: Pull on drive flange to ensure circlip as fully engaged and retains flange. 7.Clean lower arm and hub mating faces. 8.Locate drive shaft to differential. 9.Align hub to lower arm, fit and lightly tighten nut and bolt. M51 0153 M51 0154 LRT-51-021
FINAL DRIVE REPAIRS 51-13 10.Clean bolt plates, position plates, fit new bolts securing drive shaft to differential drive flange and tighten to 40 Nm (30 lbf.ft) plus a further 60°. 11.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 12.Remove stands and lower vehicle. 13.Tighten bolt securing lower arm to hub to 250 Nm (184 lbf.ft). 14.Top-up differential with oil. + FINAL DRIVE, ADJUSTMENTS, Rear differential - drain and refill.
FRONT DIFFERENTIAL ADJUSTMENTS 54-1 FRONT DIF FERENTIAL ADJUST ME NTS Front differential - drain and refill $% 54.15.02 Drain 1.Position vehicle on lift. 2.Position container to catch spillage. 3.Clean area surrounding drain and level plugs. 4.Remove drain plug and collect fluid. Refill 1.Apply sealant, Part No. STC 50552 to drain plug, fit and tighten to 65 Nm (48 lbf.ft). 2.Remove filler/level plug. 3.Fill differential using recommended lubricant, until a thread of oil runs from filler/level plug. Allow time for lubricant to find common level. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 4.Apply sealant, Part No. STC 50552 to filler/level plug, fit and tighten to 35 Nm (26 lbf.ft). M54 0170 M54 0171
FRONT DIFFERENTIAL REPAIRS 54-3 REPAIRS Differential assembly - Td6 $% 54.10.01 Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove cooling fan. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 4.Remove air intake plenum. + HEATING AND VENTILATION, REPAIRS, Filter - fresh air intake. 5.Remove 2 nuts securing engine brackets to mountings. 6.Fit LRT-12-216 to engine lifting eyes. 7.Connect chain to lifting bracket and take weight of engine. 8.Drain oil from differential. + FRONT DIFFERENTIAL, ADJUSTMENTS, Front differential - drain and refill.9.Remove front propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - front. 10.Remove RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. 11.Remove differential oil seal. + FRONT DIFFERENTIAL, REPAIRS, Oil seal - differential housing. 12.Remove Torx screw from steering column lower clamp. 13.Rotate steering wheel to straight ahead position, align pinion timing marks and remove ignition key. CAUTION: Do not turn the steering wheel with the intermediate shaft or universal joint disconnected as damage to the rotary coupler and the steering wheel switches may occur. 14.Disconnect column from pinion. 15.Release vacuum hose from 3 clips on engine LH mounting bracket. M12 7525
FRONT DIFFERENTIAL 54-4 REPAIRS 16.Disconnect mounting vacuum supply hose from T piece. CAUTION: Always fit plugs to open connections to prevent contamination. 17.Note fitted position for refit then remove cable ties securing height sensor harness to sub frame and sensors. 18.Disconnect height sensor multiplugs. 19.Disconnect multiplug from PAS rack pinion sensor. 20.Position container to collect PAS fluid spillage.21.Loosen union nut, disconnect PAS outlet hose from pump and discard O ring. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 22.Remove nut securing PAS hose to mounting. 23.Release and disconnect PAS return hose from fluid cooler. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. M54 0186 M57 1115 M57 1173
FRONT DIFFERENTIAL REPAIRS 54-5 24.Remove 2 speed nuts securing each anti-roll bar heat shield to body and 2 bolts securing each heat shield to sub-frame. Remove heat shields. 25.Use a transmission jack to support the sub frame. 26.Remove 6 bolts securing sub-frame. 27.Remove 2 bolts securing sub-frame to cross member.28.With assistance, lower and remove sub-frame assembly. 29.Disconnect breather hose from differential. 30.Remove 4 bolts securing differential and with assistance, remove differential. Remove and discard O ring. Refit 1.Clean differential and mating face. 2.Fit new O ring to differential housing and lubricate with petroleum jelly. 3.With assistance, carefully fit differential. Fit bolts, but do not tighten at this stage. 4.Align differential to transfer box front output flange. See Technical Bulletin, Final Drive section, No: 0014 5.Tighten differential fixing bolts to 110 Nm (81 lbf.ft). 6.Connect breather hose to differential. 7.Clean sub-frame and body mating faces. 8.With assistance, fit sub-frame assembly. 9.Tighten 6 bolts securing sub-frame to body to 165 Nm (122 lbf.ft). Tighten 2 rear bolts a further 90°. 10.Tighten 2 bolts securing sub-frame to front cross member to 132.5 Nm (97 lbf.ft). 11.Fit anti-roll bar heat shields to body and tighten 2 bolts and speed nuts. 12.Lower engine onto mountings. 13.Tighten nuts securing engine brackets to mountings to 100 Nm (74 lbf.ft). 14.Clean PAS hose connections. 15.Connect PAS hose to cooler. 16.Fit new O ring to PAS hose union, connect hose to pump and tighten nut to 25 Nm (18 lbf.ft). 17.Connect PAS hose to mounting and tighten nut to 10 Nm (7 lbf.ft). 18.Connect multiplug to PAS rack pinion sensor. 19.Connect height sensor multiplugs. 20.Correctly position height sensor harness and secure with cable ties.