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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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CONTENTS 18 CONTENTS WIPERS AND WASHERS ........................................................................ 84-1 REPAIRS Reservoir - combined windscreen/headlamp washer .................................................................... 84-1 Sensor - washer reservoir level ...................................................................................................... 84-1 Pump - washer ............................................................................................................................... 84-2 Sensor - rain .................................................................................................................................. 84-3 Arm - wiper - front screen ............................................................................................................... 84-3 Blade - wiper - front screen............................................................................................................. 84-5 Motor & linkage - wiper .................................................................................................................. 84-5 Motor - wiper .................................................................................................................................. 84-6 Relay - wiper delay ........................................................................................................................ 84-6 Arm - wiper - headlamp ................................................................................................................. 84-7 Blade - wiper - headlamp ............................................................................................................... 84-7 Motor - wiper - headlamp ............................................................................................................... 84-8 Arm - wiper - tailgate ...................................................................................................................... 84-9 Blade - wiper - tailgate .................................................................................................................... 84-9 Motor - wiper - tailgate ................................................................................................................... 84-10 CHARGING AND STARTING ................................................................... 86-1-1 REPAIRS Alternator - Td6 ............................................................................................................................... 86-1-1 Alternator - V8 ................................................................................................................................ 86-1-2 Ancillary drive belt - Td6 ................................................................................................................. 86-1-3 Ancillary drive belt - V8 .................................................................................................................. 86-1-4 Tensioner - ancillary drive belt - Td6 .............................................................................................. 86-1-6 Tensioner - ancillary drive belt - V8 ............................................................................................... 86-1-7 Battery ........................................................................................................................................... 86-1-9 Carrier - battery .............................................................................................................................. 86-1-10 Starter motor - Td6 ........................................................................................................................ 86-1-11 Starter motor - V8 ........................................................................................................................... 86-1-12 Switch - ignition/starter .................................................................................................................. 86-1-14 Barrel - lock- ignition switch .......................................................................................................... 86-1-14
CONTENTS CONTENTS 19 LIGHTING ................................................................................................. 86-2-1 ADJUSTMENTS Headlamps - align beam ................................................................................................................ 86-2-1 REPAIRS Control unit - gas discharge - Xenon headlamps ............................................................................ 86-2-3 Electronic control unit (ECU) headlamp levelling - Xenon headlamps only .................................... 86-2-3 Bulb - headlamp .............................................................................................................................. 86-2-4 Lamp assembly - side & indicator ................................................................................................... 86-2-5 Lamp assembly - indicator side repeater ....................................................................................... 86-2-6 Headlamp assembly ...................................................................................................................... 86-2-6 Lamp assembly - tail ....................................................................................................................... 86-2-7 Bulb - reverse lamp ........................................................................................................................ 86-2-8 Lamp - driving ............................................................................................................................... 86-2-9 Lamp assembly - stop - centre high mounted ................................................................................ 86-2-9 Lamp assembly - interior - front and rear ........................................................................................ 86-2-10 Switch - master - lighting ................................................................................................................ 86-2-10 Switch - hazard warning.................................................................................................................. 86-2-11 Switch - combined direction indicator/headlight .............................................................................. 86-2-12 Light check module (LCM) ............................................................................................................. 86-2-12 CONTROL UNITS AND RELAYS............................................................. 86-3-1 REPAIRS Electronic control unit (ECU) - trailer............................................................................................... 86-3-1 Relay - horn .................................................................................................................................... 86-3-1 Relay - heated front screen ............................................................................................................ 86-3-2 Relay - heated rear screen ............................................................................................................. 86-3-2 Body Control Unit (BCU) ................................................................................................................ 86-3-3 DRIVING AIDS .......................................................................................... 86-4-1 REPAIRS Sensor - tyre pressure monitoring (TPM) system .......................................................................... 86-4-1 Antenna - front wheel - tyre pressure monitoring (TPM) system .................................................... 86-4-2 Antenna - rear wheel - tyre pressure monitoring (TPM) system .................................................... 86-4-3 Electronic control unit (ECU) - tyre pressure monitoring (TPM) ...................................................... 86-4-3 Electronic control unit (ECU) - parking aid ..................................................................................... 86-4-4 Sensor - parking aid - rear - each .................................................................................................. 86-4-5 Sounder - parking aid - front ........................................................................................................... 86-4-5 Sounder - parking aid - rear .......................................................................................................... 86-4-6 Sensor - parking aid - front - inner ................................................................................................. 86-4-6 Sensor - parking aid - front - outer ................................................................................................. 86-4-7
CONTENTS 20 CONTENTS ALARM SYSTEM AND HORN.................................................................. 86-5-1 REPAIRS Solenoid - motor - tailgate............................................................................................................... 86-5-1 Switch - tailgate release - lower ...................................................................................................... 86-5-1 Horn ............................................................................................................................................... 86-5-2 Sensor - alarm - tilt ....................................................................................................................... 86-5-3 Electronic control unit (ECU) - immobilisation ............................................................................... 86-5-4 Switch - bonnet .............................................................................................................................. 86-5-4 Receiver - alarm ............................................................................................................................ 86-5-5 Sensor - ultrasonic ......................................................................................................................... 86-5-5 WINDOWS................................................................................................. 86-6-1 REPAIRS Switch - window - master ................................................................................................................ 86-6-1 Switch pack - rear door ................................................................................................................... 86-6-1 NAVIGATION AND IN CAR ENTERTAINMENT ...................................... 86-7-1 REPAIRS Radio ............................................................................................................................................. 86-7-1 Grille - front door speaker .............................................................................................................. 86-7-2 Speaker - front door ...................................................................................................................... 86-7-3 Speaker - top rail ........................................................................................................................... 86-7-3 Cassette/CD unit ............................................................................................................................ 86-7-4 Power amplifier .............................................................................................................................. 86-7-4 Head unit - multi-information display ............................................................................................. 86-7-6 Computer - navigation ................................................................................................................... 86-7-7 Amplifier - aerial - diversity ............................................................................................................. 86-7-8 Antenna - telephone ....................................................................................................................... 86-7-8 Control unit - telephone (TCU)........................................................................................................ 86-7-9 Voice recognition module ............................................................................................................... 86-7-10 Amplifier - television (TV) - LH ....................................................................................................... 86-7-11 Amplifier - television (TV) - RH ...................................................................................................... 86-7-11 Amplifier - aerial - TV and FBH ....................................................................................................... 86-7-12 Video unit ....................................................................................................................................... 86-7-12 HARNESSES ............................................................................................ 86-8-1 REPAIRS Fuse box - passenger compartment ............................................................................................... 86-8-1 Harness - engine - Td6 ................................................................................................................... 86-8-2 Harness - engine - V8 .................................................................................................................... 86-8-7 Environmental box (E box) .......................................................................................................... 86-8-12 Harness - tailgate - lower ............................................................................................................... 86-8-13
CONTENTS CONTENTS 21 INSTRUMENTS......................................................................................... 88-1 REPAIRS Instrument pack .............................................................................................................................. 88-1
INTRODUCTION 01-1 INTRODUCTION How To Use This Manual Introduction This Manual is designed to assist skilled technicians in the efficient repair and maintenance of Range Rover vehicles. Individuals who undertake their own repairs should have some skill and training, and limit repairs to components which could not affect the safety of the vehicle or its passengers. Any repairs required to safety critical items such as steering, brakes, suspension or supplementary restraint system should be carried out by a Land Rover Dealer. Repairs to such items should NEVER be attempted by untrained individuals. General To assist in the use of this Manual, it is divided into sections and sub-sections. The section title is given at the top of each page and the relevant sub-section is given at the bottom. There is a single contents section at the front of the Manual, which is divided by section and sub-section. Each section is numbered from page 1. The individual items comprising repair operations are to be followed in the sequence in which they appear. Items numbers in the illustration are referred to in the text. Adjustment, Repair and Overhaul operations include reference to Service Tool numbers and the associated illustration depicts the tool in use. The operations also include reference to wear limits, relevant data, torque figures, and specialist information and useful assembly details. Each adjustment, repair or overhaul operation is given its own Service Repair Operation (SRO) number. WARNINGS, CAUTIONS and NOTES have the following meanings: WARNING: Procedures which must be followed precisely to avoid the possibility of injury. CAUTION: Calls attention to procedures which must be followed to avoid damage to components. NOTE: Gives helpful information. References References to the LH or RH side given in this Manual are made when viewing the vehicle from the rear. With the engine and gearbox assembly removed, the crankshaft pulley end of the engine is referred to as the front. Operations covered in this Manual do not include reference to testing the vehicle after repair. It is essential that work is inspected and tested after completion and if necessary a road test of the vehicle is carried out particularly where safety related items are concerned. Dimensions The dimensions quoted are to design engineering specification with Service limits where applicable.
INTRODUCTION 01-2 Testbook - Fault Diagnostic Equipment The new Range Rover is equipped with a number of electronic control systems to provide optimum performance of the vehicles systems. Diagnostic equipment (TESTBOOK/T4 ) is available to assist with the fault diagnostic abilities of the dealer workshop. In particular, the equipment can be used to interrogate the electronic systems for diagnosis of faults which may become evident. This manual is produced as a reference source to supplement TESTBOOK/T4. When available, the equipment should be used as the primary means of fault diagnosis on electronically controlled systems. Features of the equipment include: lFully upgradable support for the technician lStructured diagnostics to accommodate all skill levels lTouch screen operation – TESTBOOK only lDirect print-out of screen information and test results Repairs and Replacements When replacement parts are required it is essential that only Land Rover recommended parts are used. Attention is particularly drawn to the following points concerning repairs and the fitting of replacement parts and accessories. Safety features and corrosion prevention treatments embodied in the vehicle may be impaired if other than Land Rover recommended parts are fitted. In certain territories, legislation prohibits the fitting of parts not to the manufacturers specification. Torque wrench setting figures given in this Manual must be used. Locking devices, where specified, must be fitted. If the efficiency of a locking device is impaired during removal it must be renewed. Owners purchasing accessories while travelling abroad should ensure that the accessory and its fitted location on the car conform to legal requirements. The Terms of the vehicle Warranty may be invalidated by the fitting of parts other than Land Rover recommended parts. NOTE: The fitting of non-approved Land Rover parts and accessories, or the carrying out of non-approved alterations or conversions, may be dangerous and could affect the safety of the vehicle and occupants, and also invalidate the terms and conditions of the vehicle warranty. All Land Rover recommended parts have the full backing of the vehicle Warranty. Land Rover Dealers are obliged to supply only Land Rover recommended parts.
INTRODUCTION 01-3 Specifications Land Rover are constantly seeking to improve the specification, design and production of their vehicles and alterations take place accordingly. While every effort has been made to ensure the accuracy of this Manual, it should not be regarded as an infallible guide to current specifications of any particular vehicle. This Manual does not constitute an offer for sale of any particular vehicle. Land Rover Dealers are not agents of Land Rover and have no authority to bind the manufacturer by any expressed or implied undertaking or representation.
INTRODUCTION 01-4 Abbreviations and Symbols A Amperes AAP Ambient Air Pressure AAT Ambient Air Temperature ABDC After Bottom Dead Centre ABS Anti-Lock Brake System ABS / TC Anti-lock Brake System / Traction Control ac Alternating current A/C Air Conditioning ACE Active Cornering Enhancement ACEA Association of Constructors of European Automobiles AFR Air Fuel Ratio AP Ambient Pressure APP Accelerator Pedal Position ASC Anti-shunt Control ATC Air Temperature Control ATDC After Top Dead Centre AUX Auxiliary AVC Automatic Volume Control BBDC Before Bottom Dead Centre BBUS Battery Backed Up Sounder BCU Body Control Unit BDC Bottom Dead Centre bhp Brake Horse Power BP Boost Pressure BPP Brake Pedal Position BS British Standard BTDC Before Top Dead Centre BWD Backward C Celsius CAN Controller Area Network CD Compact Disc CDC Centre Differential Control CDL Central Door Locking CD - ROM Compact Disc - Read Only Memory CFC Chlorofluorocarbon CHMSL Centre High Mounted Stop Lamp CKP Crankshaft Position CLV Calculated Load Value cm Centimetre cm 2Square centimetre cm3Cubic centimetre CMP Camshaft Position CPP Clutch Pedal Position CO Carbon Monoxide CO 2Carbon Dioxide COB Clear Over Base CR Common Rail CVS Canister Vent Solenoid dB Decibels DDM Drivers Door Module deg. Degree, angle or temperature DI Direct Injectiondia. Diameter DIN Deutsche Industrie Normen (German Industrial Standards) dc Direct current DCV Directional Control Valve DOHC Double Overhead Camshaft DSP Digital Signal Processing DTI Dial Test Indicator DMF Dual Mass Flywheel DVD Digital Versatile Disc EACV Electronic Air Control Valve EAT Electronic Automatic Transmission EBD Electronic Brake pressure Distribution ECD European Community Directive ECM Engine Control Module ECT Engine Coolant Temperature ECU Electronic Control Unit EDC Electronic Diesel Control EEPROM Electronic Erasable Programmable Read Only Memory EGR Exhaust Gas Recirculation EKA Emergency Key Access ELR Emergency Locking Retractor EN European Norm EOBD European On Board Diagnostics EON Enhanced Other Network ERL Electrical Reference Library ETC Electronic Traction Control EUI Electronic Unit Injector EVAP Evaporative Emission EVR Electronic Vacuum Regulator F Fahrenheit ft. Feet FBH Fuel Burning Heater FET Field Effect Transistor FIP Fuel Injection Pump FTC Fast Throttle Control FWD Forward > Greater than g Gramme or Gravity gal. Gallons GMT Greenwich Mean Time GPS Global Positioning System hHour hc High compression HC Hydro Carbons HDC2 Hill Descent Control HDOP Height Dilation Of Precision HDPE High Density Polyethylene HFS Heated Front Screen Hg Mercury HO 2S Heated Oxygen Sensor
INTRODUCTION 01-5 HMW High Molecular Weight HRW Heated Rear Window HSLA High Strength Low Alloy ht/HT High tension IACV Idle Air Control Valve IAT Intake Air Temperature ICE In-Car Entertainment i.dia. Internal diameter IDM Intelligent Driver Module IF Intermediate Frequency in Inch in 3Cubic inch ILT Inlet Throttle IPW Injector Pulse Width ISO International Organisation for Standardisation ITS Inflatable Tubular Structure k Thousand kg Kilogramme kg/h Kilogrammes per hour km Kilometre km/h Kilometres per hour kPa KiloPascal KS Knock Sensor