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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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DRIVESHAFTS 47-4 REPAIRS 26.Tighten new bolt securing tie rod to subframe to 165 Nm (121 lbf.ft), plus a further 90°. CAUTION: Nuts and bolts must be tightened with vehicle at normal ride height. 27.Top-up differential with oil. + FRONT DIFFERENTIAL, ADJUSTMENTS, Front differential - drain and refill. 28.Check front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust. Drive shaft - front - RH $% 47.10.02 Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove front road wheels. 3.Remove nuts securing anti-roll bar links and release links from anti-roll bar. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating.
DRIVESHAFTS REPAIRS 47-5 4.Release drive shaft hub nut stake. 5.With an assistant applying brakes, remove and discard drive shaft hub nut. 6.Remove brake disc. + BRAKES, REPAIRS, Brake disc - front. 7.Release ABS sensor lead from clip. 8.Release sensor lead from damper, remove Allen screw and release ABS sensor from hub.9.Remove and discard nut securing track rod ball joint to steering arm. 10.Fit an M14 nut to ball pin, flush with end of pin. 11.Using LRT-57-036 separate ball pin from steering arm. Remove M14 nut and release ball pin from steering arm. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 12.Remove nut securing height sensor link to lower arm and release link. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 13.Loosen bolt securing lower arm to subframe one quarter of a turn. 14.Remove nut securing lower arm ball joint to hub. M47 0412 M54 0179 LRT-57-036
DRIVESHAFTS 47-6 REPAIRS 15.Using LRT-54-027 release lower arm ball joint and disconnect lower arm from hub. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 16.Loosen bolt securing tie rod to subframe one quarter of a turn. 17.Remove nut securing tie rod to ball joint.18.Using LRT-54-027 release tie rod from ball joint CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 19.Fit centre screw LRT-60-030/3 to LRT-60-030/ 1 and fit to hub with spacer LRT-60-030/2. Secure with nuts LRT-60-030/5. 20.Tighten centre screw to press drive shaft from flange. 21.Remove tools. 22.Position container to collect oil spillage. M60 0789LRT -54-027M60 0787 LRT -54-027
DRIVESHAFTS REPAIRS 47-7 23.Fit LRT-54-026 to drive shaft inboard joint. 24.Using levers, release drive shaft from differential. 25.Release drive shaft from hub. 26.With assistance, raise anti-roll bar to clear inboard joint. 27.Remove drive shaft assembly, keep drive shaft horizontal to avoid damaging differential oil seal. 28.Remove and discard drive shaft circlip. Refit 1.Clean end of drive shaft and location in differential. 2.Fit new circlip to drive shaft. 3.Clean oil seal register. 4.Lubricate oil seal lip with clean differential oil. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 5.With assistance, raise anti-roll bar to clear inboard joint. 6.Fit drive shaft ensuring circlip is fully engaged. CAUTION: Pull the drive shaft to ensure the circlip is fully engaged and retains the shaft. 7.Clean drive shaft and flange splines. 8.Lightly lubricate splines and oil seal running surface. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 9.Locate drive shaft in hub.10.Fit LRT-60-030/4 to drive shaft. 11.Fit LRT-60-030/1 with spacer LRT-60-030/2 and secure with nuts LRT-60-030/5. 12.Fit nut to LRT-60-030/4 and tighten nut to pull drive shaft into drive flange. 13.Remove tools. 14.Clean ball joint tapers and taper seats. 15.Connect tie rod to ball joint, fit nut and tighten to 80 Nm (59 lbf.ft). 16.Connect lower arm ball joint to hub, fit nut and tighten to 80 Nm (59 lbf.ft). 17.Connect height sensor link to lower arm, fit nut and tighten to 8 Nm (6 lbf.ft). CAUTION: Ensure height sensor arm is pointing outwards. 18.Connect ball joint to steering arm, fit new nut and tighten to 80 Nm (59 lbf.ft). 19.Clean ABS sensor, smear sensor with an anti- seize grease and fit sensor to hub. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 20.Fit Allen screw securing ABS sensor and tighten to 8 Nm (6 lbf.ft). 21.Secure ABS sensor lead to damper. 22.Fit front brake disc. + BRAKES, REPAIRS, Brake disc - front. 23.With an assistant applying the brakes, fit new hub nut and tighten to 420 Nm (311 lbf.ft). 24.Stake nut to shaft. 25.Connect anti-roll bar links, fit nuts and tighten to 100 Nm (74 lbf.ft). CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 26.Fit front road wheels and tighten nuts to 140 Nm (103 lbf.ft). 27.Remove stands and lower vehicle. M47 0414 LRT-54-026
DRIVESHAFTS 47-8 REPAIRS 28.Tighten bolt securing lower arm to subframe to 165 Nm (121 lbf.ft), plus a further 90°. CAUTION: Nuts and bolts must be tightened with vehicle at normal ride height. 29.Tighten bolt securing tie rod to subframe to 165 Nm (121 lbf.ft), plus a further 90°. 30.Top-up differential with oil. + FRONT DIFFERENTIAL, ADJUSTMENTS, Front differential - drain and refill. 31.Check front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust. Gaiter - bell & joint - outer - front $% 47.10.03 Remove 1.Remove drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. + DRIVESHAFTS, REPAIRS, Drive shaft - front - RH. 2.Place drive shaft in vice. 3.Release and discard both drive shaft gaiter clips. 4.Slide gaiter along shaft to gain access to outer joint. 5.Using a drift against the inner part of the joint, remove joint from shaft. 6.Remove circlip from shaft and discard. 7.Remove gaiter from shaft. M47 0422
DRIVESHAFTS REPAIRS 47-9 Refit 1.Clean drive shaft. 2.Fit new gaiter to shaft. 3.Fit new circlip to drive shaft. 4.Position outer joint to shaft, use a screwdriver to press circlip into its groove and push joint fully onto shaft. 5.Apply grease from the sachet to the joint. 6.Position gaiter to joint and secure to joint and shaft with new clips. 7.Fit drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. + DRIVESHAFTS, REPAIRS, Drive shaft - front - RH. Gaiter - inner joint $% 47.10.16 Remove 1.Remove drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. + DRIVESHAFTS, REPAIRS, Drive shaft - front - RH. 2.Release and discard both drive shaft gaiter clips. LH drive shaft illustrated. M47 0421
DRIVESHAFTS 47-10 REPAIRS 3.Slide gaiter along drive shaft to gain access to inner joint. 4.Remove excess grease from joint and inner member. 5.Reference mark drive shaft and joint for assembly purposes. 6.Remove joint and inner member from drive shaft. 7.Remove gaiter from shaft and discard. Refit 1.Clean drive shaft, joint and inner member. 2.Fit new gaiter to drive shaft. 3.Ensuring reference marks are aligned, fit joint and inner member to drive shaft. 4.Apply grease from the sachet to the joint. 5.Position gaiter to joint and secure to joint and shaft with new clips. 6.Fit drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. + DRIVESHAFTS, REPAIRS, Drive shaft - front - RH. Seal - drive shaft - front - RH $% 47.10.40 Remove 1.Raise front of vehicle. Warning: do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove front road wheels. 3.Remove RH brake disc. + BRAKES, REPAIRS, Brake disc - front. 4.Release abs sensor lead from clip. 5.Release sensor lead from damper, remove allen screw and release ABS sensor from hub. M47 0412
DRIVESHAFTS REPAIRS 47-11 6.Remove nuts securing anti-roll bar links and release links from anti-roll bar. 7.Remove nut securing height sensor link to lower arm and release link. Caution: use an open ended spanner on flats provided to prevent ball joint rotating. 8.Loosen bolt securing lower arm to subframe one quarter of a turn.9.Remove nut securing lower arm ball joint to hub. 10.Using LRT-54-027 release lower arm ball joint and disconnect lower arm from hub. Caution: ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 11.Loosen bolt securing tie rod to subframe one quarter of a turn. 12.Remove nut securing tie rod to ball joint. M60 0787 LRT -54-027
DRIVESHAFTS 47-12 REPAIRS 13.Using LRT-54-027 release tie rod from ball joint Caution: ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 14.Remove and discard nut securing track rod ball joint to steering arm. 15.Fit an m14 nut to ball pin, flush with end of pin. 16.Using LRT-57-036 separate ball pin from steering arm. Remove m14 nut and release ball pin from steering arm. Caution: ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 17.Position container to collect oil spillage.18.Fit LRT-54-026 to drive shaft inboard joint. 19.Using levers, release drive shaft from differential. 20.Remove 2 nuts and bolts securing hub to damper. 21.With assistance, remove hub and drive shaft assembly. 22.Remove and discard shaft retaining clip. 23.Carefully remove and discard oil seal. Refit 1.Clean oil seal register. M60 0789LRT -54-027 M47 0418 LRT-57-036 M47 0414 LRT-54-026
DRIVESHAFTS REPAIRS 47-13 2.Use LRT-54-028 to fit new oil seal. 3.Clean end of drive shaft. 4.Lubricate lip of oil seal with differential oil. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 5.Fit new circlip to drive shaft. 6.Lightly lubricate splines and oil seal running surface. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 7.With assistance, position hub and drive shaft assembly. Carefully fit drive shaft through seal, remove seal protector and push drive shaft fully home to engage retaining clip. 8.Align hub to damper and tighten nuts and bolts to 250 Nm (184 lbf.ft). 9.Clean ball joint tapers and taper seats. Caution: nuts and bolts must be tightened with vehicle at normal ride height. 10.Connect Ball joint to steering arm, fit new nut and tighten to 80 Nm (59 lbf.ft). 11.Connect Tie rod to ball joint, fit nut and tighten to 80 Nm (59 lbf.ft). 12.Connect Height sensor link to lower arm, fit nut and tighten to 8 Nm (6 lbf.ft). 13.Connect Lower arm ball joint to hub, fit nut and tighten to 80 Nm (59 lbf.ft). 14.Connect anti-roll bar links, fit nuts and tighten to 100 Nm (74 lbf.ft). 15.Clean abs sensor, smear sensor with an anti- seize grease and fit sensor to hub. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 16.Fit Allen screw securing abs sensor and tighten to 8 Nm (6 lbf.ft). 17.Secure sensor lead to damper.18.Fit front brake disc. + BRAKES, REPAIRS, Brake disc - front. 19.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 20.Remove stands and lower vehicle. 21.Tighten Bolt securing lower arm to subframe to 165 Nm (121 lbf.ft), plus a further 90°. 22.Tighten Bolt securing tie rod to subframe to 165 Nm (121 lbf.ft), plus a further 90°. 23.Check front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust. 24.Top-up differential with oil. + FRONT DIFFERENTIAL, ADJUSTMENTS, Front differential - drain and refill.M47 0420 LRT-54-028