Home
>
Land Rover
>
Automobile
>
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Have a look at the manual Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 364 Land Rover manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
MAINTENANCE 10-18 PROCEDURES Exhaust system Check 1.Check for signs of exhaust system leaks, damage and security. Underbody Check 1.Check all visible areas for corrosion. Body Check 1.Check all visible areas (excluding body cavities) for corrosion. Steering rod ball joints and dust covers Check 1.Check condition of ball joints and dust covers and security of fixings. M01 0303
MAINTENANCE PROCEDURES 10-19 Road/roller test WARNING: Roller test must be restricted to 3 mph (5 km/h). If 2 wheel rolling road is to be used, disconnect propeller shaft from the transfer box output shaft driving the axle which is NOT on the rolling road. Testing 1.Check for correct operation of starter switch, ensure engine starts correctly; leave the engine running. 2.With vehicle stationary, turn steering from lock to lock. Check for smooth operation and ensure there is no undue noise from power steering pump or drive belt. 3. Check all vehicle systems for correct operation. 4.Check for unusual engine, gearbox and suspension noises. 5.Check braking system operation. 6.Check for smooth gear engagement. 7.Check engine performance. 8.Check operation of all instruments and warning devices where practicable. 9.Where possible, check for correct operation of hill descent control (HDC) mechanism. This should not be carried out if excessive journey time is required. 10.After road/roller test, carry out a final inspection of vehicle, with vehicle on a ramp. 11.Check all fluid levels and top-up if necessary. 12. 2 wheel rolling road: Ensure propeller shaft is connected on completion of test.
ENGINE - V8 ADJUSTMENTS 12-2-1 Engine - V 8 ADJUST ME NTS Engine oil pressure check $% 12.90.09.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Check 1.Disconnect battery earth lead. 2.Remove oil pressure switch. + Engine - V8, REPAIRS, Switch - oil pressure. 3.Fit LRT-12-052/10 to oil filter housing and fit LRT-12-052C to LRT-12-052/10, tighten unions. 4.Check engine oil level, top-up if necessary. 5.Connect battery earth lead. 6.Start and run engine until normal operating temperature is reached. 7.Note oil pressure readings with the engine running at idle and at 3500 rev/min. + GENERAL DATA, Engine - V8. 8.Switch off engine. 9.Disconnect battery earth lead. 10.Remove LRT-12-052C. 11.Remove LRT-12-052/10. 12.Clean oil spillage. 13.Fit oil pressure switch. + Engine - V8, REPAIRS, Switch - oil pressure. 14.Check engine oil level, top-up if necessary. 15.Connect battery earth lead.
ENGINE - V8 REPAIRS 12-2-3 REPAIRS Pulley - crankshaft $% 12.21.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove ancillary drive belt + CHARGING AND STARTING, REPAIRS, Ancillary drive belt - V8. 4.Remove viscous fan. + COOLING SYSTEM - V8, REPAIRS, Coupling unit - viscous fan. 5.Remove compressor drive belt. + AIR CONDITIONING, REPAIRS, Drive belt - compressor - V8. 6.Remove 8 bolts securing crankshaft pulley to hub assembly. 7.Remove crankshaft pulley. Refit 1.Position crankshaft pulley to hub assembly, fit to locating dowel. 2.Fit 8 new bolts securing crankshaft pulley to hub assembly and tighten to 22 Nm (16 lbf.ft). 3.Fit compressor drive belt. + AIR CONDITIONING, REPAIRS, Drive belt - compressor - V8. 4.Fit viscous fan. + COOLING SYSTEM - V8, REPAIRS, Coupling unit - viscous fan. 5.Fit ancillary drive belt. + CHARGING AND STARTING, REPAIRS, Ancillary drive belt - V8. 6.Connect battery earth lead. Oil seal - crankshaft - front $% 12.21.14 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove crankshaft pulley. + Engine - V8, REPAIRS, Pulley - crankshaft. 4.Fit LRT-12-229 to crankshaft pulley hub. 5.Position LRT-12-229 to rest on sub frame and remove crankshaft pulley bolt. 6.Remove LRT-12-229 from crankshaft pulley hub. 7.Remove crankshaft pulley hub. M12 7662 LRT-12-229
ENGINE - V8 12-2-4 REPAIRS 8.Fit LRT-12-230/1 and LRT-12-230/2 to crankshaft seal and remove crankshaft oil seal. 9.Discard oil seal. Refit 1.Clean seal mating faces. 2.Fit new crankshaft oil seal to front cover using LRT-12-231. NOTE: Front crankshaft oil seal should be fitted flush to front timing cover. 3.Remove LRT-12-231. 4.Clean crankshaft pulley hub and mating faces, fit crankshaft pulley hub to crankshaft. 5.Fit new bolt to crankshaft, lock crankshaft using LRT-12-229 and initially tighten crankshaft bolt to 100 Nm (74 lbf.ft). Using an angle torque gauge tighten in the following sequence. Stage 1; 60°. Stage 2; 60°. Stage 3; 30°. 6.Remove LRT-12-229 from crankshaft pulley hub. 7.Fit crankshaft pulley. + Engine - V8, REPAIRS, Pulley - crankshaft. 8.Connect battery earth lead. Oil seal - crankshaft - rear $% 12.21.20 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Drain engine oil. + MAINTENANCE, PROCEDURES, Engine oil and filter - V8 engine. 4.Remove torque converter drive plate. + Engine - V8, REPAIRS, Torque converter drive plate. 5.Remove 6 Torx bolts and 6 bolts securing crankshaft rear oil seal housing to cylinder block. 6.Remove crankshaft rear oil seal housing. 7.Discard gasket from crankshaft rear oil seal housing. 8.Remove crankshaft rear oil seal from housing. Refit 1.Clean crankshaft rear oil seal housing, locating dowels and mating faces on cylinder block and crankshaft oil seal running surface. M12 7587 LRT-12-231
ENGINE - V8 REPAIRS 12-2-5 2.Fit LRT-12-217 and LRT-12-179 to new crankshaft rear oil seal and fit new seal to housing. 3.Check for correct fitment of dowels in cylinder block. 4.Fit new gasket to crankshaft rear oil seal housing. 5.Apply sealant , Part No. STC 50550 to upper oil sump gasket contact point.6.Fit LRT-12-218 to crankshaft. Apply a thin coat of oil to inner lip of crankshaft rear oil seal, fit seal and housing over LRT-12-218, fit onto dowels and remove tool. 7.Fit new washers to 6 Torx bolts, fit 6 Torx bolts and 6 bolts securing crankshaft oil seal housing to cylinder block and tighten to 12 Nm (9 lbf.ft). 8.Fit torque converter drive plate. + Engine - V8, REPAIRS, Torque converter drive plate. 9.Fill engine with oil. + MAINTENANCE, PROCEDURES, Engine oil and filter - V8 engine. 10.Connect battery earth lead.
ENGINE - V8 12-2-6 REPAIRS Gasket - cylinder head - LH $% 12.29.02 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Drain cooling system. + COOLING SYSTEM - V8, ADJUSTMENTS, Coolant - drain, flush & refill. 4.Drain engine oil and remove oil filter. + MAINTENANCE, PROCEDURES, Engine oil and filter - V8 engine. 5.Remove LH exhaust manifold. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Gasket(s) - exhaust manifold - LH. 6.Remove coolant pump to coolant manifold pipes. + COOLING SYSTEM - V8, REPAIRS, Pipe(s) - coolant pump to coolant manifold. 7.Remove LH VCC unit. + Engine - V8, REPAIRS, Variable camshaft unit - variable camshaft control (VCC) - LH. 8.Remove LRT-12-227 from timing tool access hole.9.Rotate engine crankshaft pulley anti-clockwise to align the 45° before TDC timing mark. NOTE: Raise timing chain and hold under tension while turning crankshaft pulley. 10.Remove LRT-12-223/6, LRT-12-223/5, LRT- 12-223/3 and LRT-12-223/4 from LH cylinder head camshafts. 11.Remove bolt securing LH timing chain guide rail to LH cylinder head.
ENGINE - V8 REPAIRS 12-2-7 12.Working in the sequence shown, progressively loosen 10 cylinder head bolts. 13.Discard 10 cylinder head bolts and remove 10 cylinder head bolt washers. 14.With assistance, remove cylinder head assembly. 15.Discard cylinder head gasket. 16.Discard O ring from cylinder block.Refit 1.Clean mating faces of cylinder head and cylinder block, dowels and dowel holes. If necessary remove all traces of sealing compound with hard wood scraper. Ensure remnants do not remain in oil ways cooling ducts or bolt holes. CAUTION: Make sure no oil or coolant is left in the cylinder head bolt holes as damage to the cylinder block may occur when tightening the cylinder head bolts. 2.Using a straight edge and feeler gauges, check cylinder head for distortion along lines in illustration. + GENERAL DATA, Engine - V8. 3.Fit new O ring to cylinder block. 4.Apply sealant, Part No. STC 50550 to areas illustrated. 5.Fit new cylinder head gasket to locating dowels on cylinder block. 6.With assistance, fit cylinder head and carefully position cylinder head onto dowels.