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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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AUTOMATIC TRANSMISSION - ZF 5HP24 44-2-6 REPAIRS Fluid seal - selector shaft $% 44.15.34 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove nut securing selector lever to selector shaft and release lever. 4.Remove 2 bolts securing inhibitor switch guard and remove guard.5.Remove 2 bolts securing inhibitor switch to gearbox and remove inhibitor switch from selector shaft. 6.Position LRT-44-033/2 to seal recess and fit LRT-44-033/1 to LRT-44-033/2. Tighten LRT- 44-033/1 and remove selector shaft oil seal. Refit 1.Clean selector shaft and seal recess.
AUTOMATIC TRANSMISSION - ZF 5HP24 REPAIRS 44-2-7 2.Using LRT-44-033/3 fit new oil seal to selector shaft recess. 3.Clean inhibitor switch and mating face on gearbox. 4.Position inhibitor switch to dowel, fit 2 bolts securing inhibitor switch and tighten to 10 Nm (7 lbf.ft). 5.Position inhibitor switch guard to gearbox, fit 2 bolts securing inhibitor switch guard and tighten to 10 Nm (7 lbf.ft). 6.Position selector lever to selector shaft, fit nut securing selector shaft and tighten to 10 Nm (7 lbf.ft). 7.Connect battery earth lead. Solenoid - shift $% 44.15.45 Remove 1.Remove sump. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gasket - fluid pan. 2.Disconnect multiplugs from solenoid valves. 3.Remove 9 Torx bolts securing solenoid retaining bracket, remove bracket. 4.Remove solenoid valve and remove O rings where fitted. Refit 1.Clean solenoid mating faces. 2.Fit new O rings to solenoid and lubricate with transmission fluid. 3.Fit solenoid to valve block. 4.Fit solenoid retaining bracket, fit Torx bolts and tighten to 10 Nm (7 lbf.ft) 5.Connect multiplugs to solenoid valves. 6.Fit sump. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gasket - fluid pan. M44 1814
AUTOMATIC TRANSMISSION - ZF 5HP24 44-2-8 REPAIRS Electronic control unit (ECU) - Electronic automatic transmission (EAT) $% 44.15.46 If the ECU is to be replaced then Testbook/T4 must be connected and correct procedures adhered to, prior to battery disconnection. Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Disconnect battery earth lead. 2.Remove 10 Allen screws securing E box cover and remove cover. 3.Disconnect 3 blue multiplugs from EAT ECU. 4.Release EAT ECU from mounting bracket and remove from E box.Refit 1.Fit EAT ECU in mounting bracket and connect multiplugs. 2.Fit E box cover and tighten Allen screws to 2 Nm (1.5 lbf.ft). 3.Connect battery earth lead. M44 1796
AUTOMATIC TRANSMISSION - ZF 5HP24 REPAIRS 44-2-9 Harness - solenoid valve $% 44.15.52 Remove 1.Remove gearbox fluid filter. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Filter - fluid. 2.Disconnect multiplug from gearbox. 3.Remove retaining clip from multiplug and release plug from gearbox casing. 4.Remove 2 Torx bolts securing speed sensor clamps, remove clamps and sensors.5.Evenly and progressively loosen and remove 22 large shouldered Torx bolts from valve block. 6.Remove valve block assembly. 7.Noting fitted position, disconnect 10 multiplugs from sensors and solenoids. 8.Remove harness, remove and discard O rings. M44 1905 M44 1906
AUTOMATIC TRANSMISSION - ZF 5HP24 44-2-10 REPAIRS Refit 1.Clean multiplug and gearbox recess. 2.Fit new O rings to harness and lubricate with transmission fluid. 3.Position harness to valve block and secure with clips. 4.Connect multiplugs to sensors and solenoids. 5.Clean valve block and mating faces. 6.With assistance fit valve block and multiplug, ensure selector fork locates on peg. 7.Evenly and progressively fit and tighten 22 valve block Torx bolts to 10 Nm (7 lbf.ft) 8.Fit gearbox multiplug retaining clip. 9.Connect multiplug to gearbox connector. 10.Fit speed sensor to valve block, position clamp and tighten Torx bolt to 10 Nm (7 lbf.ft). 11.Fit gearbox fluid filter. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Filter - fluid. Pick up - speed sensor - countershaft $% 44.15.55 This procedure also covers, pick up - speed sensor - mainshaft. Remove 1.Remove sump. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gasket - fluid pan. 2.Remove Torx bolt securing speed sensor clamp and release sensor from valve block. 3.Disconnect multiplug from speed sensor. Refit 1.Clean countershaft speed sensor and sensor location. 2.Connect multiplug to countershaft speed sensor, 3.Fit speed sensor to valve block, position clamp and tighten Torx bolt to 10 Nm (7 lbf.ft). 4.Fit sump. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gasket - fluid pan. M44 1813
AUTOMATIC TRANSMISSION - ZF 5HP24 REPAIRS 44-2-11 Fluid seal - torque converter $% 44.17.11 Remove 1.Remove transmission assembly. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gearbox/converter & transfer gearbox assembly - remove for access and refit. 2.Remove torque converter retaining plate. 3.Fit tool LRT-44-010 to torque converter and remove torque converter from gearbox. 4.Remove retaining ring securing torque converter oil seal. 5.Carefully remove oil seal. Refit 1.Clean torque converter oil seal recess in gearbox. Lubricate torque converter oil seal with clean transmission fluid.2.Using LRT-44-031 fit new oil seal. 3.Fit retaining ring securing oil seal. 4.Fit torque converter to gearbox, ensure converter is fully located onto oil pump drive. 5.Remove tool LRT-44-010 from torque converter. 6.Fit converter retaining plate and secure with bolts. 7.Fit transmission assembly. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gearbox/converter & transfer gearbox assembly - remove for access and refit. M44 1873 LRT-44-010 LRT-44-010 M44 1875 LRT-44-031
AUTOMATIC TRANSMISSION - ZF 5HP24 44-2-12 REPAIRS Gearbox & converter $% 44.20.02 Remove 1.Remove transmission assembly. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gearbox/converter & transfer gearbox assembly - remove for access and refit. 2.Remove gearbox assembly from transmission jack and lower onto bench. 3.Release transfer gearbox breather pipe from clips. 4.Disconnect breather hose from gearbox.5.Remove 9 Torx bolts and remove transfer gearbox. 6.Remove bolt securing inhibitor switch multiplug bracket and release harness from gearbox. M44 1924 M44 1925
AUTOMATIC TRANSMISSION - ZF 5HP24 REPAIRS 44-2-13 7.Remove 2 bolts securing inhibitor switch guard and remove guard. 8.Remove 2 bolts securing inhibitor switch to gearbox and remove inhibitor switch. Refit 1.Clean inhibitor switch and mating face on gearbox. 2.Fit inhibitor switch onto dowel, fit bolts and tighten to 10 Nm (7 lbf.ft) 3.Fit inhibitor switch guard, fit and tighten bolts to 10 Nm (7 lbf.ft) 4.Fit inhibitor switch harness to gearbox and tighten multiplug bracket bolt to 10 Nm (7 lbf.ft). 5.Clean transfer gearbox and mating face dowels and dowel holes. 6.Align transfer gearbox to automatic gearbox, fit Torx bolts and tighten to43 Nm (32 lbf.ft). 7.Connect breather hose to gearbox. 8.Secure transfer gearbox breather pipe to automatic gearbox casing. 9.Remove gearbox assembly from bench and secure on transmission jack. 10.Fit transmission assembly. + AUTOMATIC TRANSMISSION - ZF 5HP24, REPAIRS, Gearbox/converter & transfer gearbox assembly - remove for access and refit. Gearbox/converter & transfer gearbox assembly - remove for access and refit $% 44.20.04.99 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Use LRT-12-214 and LRT-12-215 to loosen viscous coupling lock nut and remove fan assembly from coolant pump. NOTE: Thread is left handed. 4.Remove air intake plenum. + HEATING AND VENTILATION, REPAIRS, Plenum - air intake. 5.Disconnect multiplug from inhibitor switch harness. M44 1860
AUTOMATIC TRANSMISSION - ZF 5HP24 44-2-14 REPAIRS 6.Release clips securing LH oxygen sensor lead from gearbox bell housing. 7.Remove 2 Torx bolts from top of bell housing. 8.Raise vehicle on lift. 9.Remove rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 10.Remove front propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - front. 11.Remove 5 nuts, release LH heat shield and remove. 12.Drain gearbox fluid. + AUTOMATIC TRANSMISSION - ZF 5HP24, ADJUSTMENTS, Gearbox fluid - drain & refill.13.Using LRT-44-032 support gearbox on jack, arrow in graphic points towards front of vehicle. 14.Remove nut and bolt securing mounting to cross member. 15.Remove 6 bolts securing cross member and remove cross member. 16.Remove snubbers from mounting. M41 7828
AUTOMATIC TRANSMISSION - ZF 5HP24 REPAIRS 44-2-15 17.Lower gearbox on jack. CAUTION: Do not allow gearbox to hang on gear selector cable. 18.Disconnect multiplug from high/low shift motor. 19.Disconnect multiplug from gearbox housing. 20.Release clips securing oxygen sensor leads to transfer gearbox.21.Remove nut securing selector lever to gearbox selector shaft and release lever. 22.Remove 2 bolts securing selector cable support bracket to gearbox and tie cable aside. 23.Remove bolt securing crankshaft sensor, remove sensor and position aside. 24.Release RH oxygen sensor harness from gearbox casing. M44 1863 M44 1864