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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							ENGINE - V8
    12-2-58 REPAIRS
    Gasket - oil sump 
    $% 12.60.38 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove dipstick tube.
     
     +  Engine - V8, REPAIRS, Tube - 
    dipstick.
    4.Remove PAS pump.
     
     +  STEERING, REPAIRS, Pump - power 
    steering - V8.
    5.Remove differential.
     
     +  FRONT DIFFERENTIAL, REPAIRS, 
    Differential assembly - V8.
    6.Remove oil pick-up strainer.
     
     +  Engine - V8, REPAIRS, Strainer - oil 
    pick up.
    7.Remove banjo bolt securing engine oil return 
    pipe to oil sump and discard 2 sealing washers.8.Remove banjo bolt securing engine oil filter 
    return pipe to oil sump and discard 2 sealing 
    washers.
    9.Remove 4 Torx bolts securing oil sump to bell 
    housing. 
    						
    							ENGINE - V8
    REPAIRS 12-2-59
    10.Remove 31 bolts securing oil sump to engine 
    cylinder block, note position of bolts as lengths 
    vary.
    lA=M8 x 60 mm
    lB=M6 x 80 mm
    lC=M6 x 40 mm
    lAll remaining bolts are M6 x 20 mm
    11.Remove oil sump and discard gasket.
    Refit
    1.Clean oil sump and gasket mating faces.
    2.Fit new gasket to sump, position sump to 
    cylinder block, fit bolts but do not tighten at this 
    stage.
    3.Tighten 31 bolts securing upper oil sump to 
    cylinder block, M6 x 8.8 mm to 10 Nm (7 lbf.ft), 
    M6 x 10.9 mm to 12 Nm (9 lbf.ft) and M8 x 8.8 
    mm to 22 Nm (16 lbf.ft).
    NOTE: Note position of 6 mm bolts as they are 
    two different lengths.
    4.Fit 4 Torx bolts securing oil sump to bell 
    housing and tighten to 53 Nm (39 lbf.ft)
    5.Fit 2 new sealing washers, fit banjo bolt 
    securing engine oil filter return pipe to oil sump 
    and tighten to 30 Nm (22 lbf.ft).
    6.Fit differential.
     
     +  FRONT DIFFERENTIAL, REPAIRS, 
    Differential assembly - V8.
    7.Fit oil pick-up strainer.
     
     +  Engine - V8, REPAIRS, Strainer - oil 
    pick up.
    8.Fit PAS pump.
     
     +  STEERING, REPAIRS, Pump - power 
    steering - V8.
    9.Fit dipstick tube.
     
     +  Engine - V8, REPAIRS, Tube - 
    dipstick.
    10.Connect battery earth lead. 
    						
    							ENGINE - V8
    12-2-60 REPAIRS
    Baffle Plate 
    $% 12.60.46 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove engine oil sump.
     
     +  Engine - V8, REPAIRS, Gasket - oil 
    sump.
    4.Remove 6 bolts securing baffle plate and 
    remove plate.
    Refit
    1.Fit baffle plate and tighten bolts to 10 Nm (7 
    lbf.ft).
    2.Fit engine oil sump.
     
     +  Engine - V8, REPAIRS, Gasket - oil 
    sump.
    3.Connect battery earth lead.
    Switch - oil pressure
    $% 12.60.50 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Disconnect multiplug from oil pressure switch.
    3.Position absorbent cloth beneath oil filter 
    housing to collect spillage.
    4.Remove oil pressure switch from oil filter 
    housing and discard sealing washer.
    M18 0740 
    						
    							ENGINE - V8
    REPAIRS 12-2-61
    Refit
    1.Clean oil pressure switch and oil filter housing 
    mating faces.
    2.Fit new sealing washer to oil pressure switch.
    3.Fit oil pressure switch and tighten to 27 Nm (20 
    lbf.ft).
    4.Connect multiplug to oil pressure switch.
    5.Remove absorbent cloth.
    6.Connect battery earth lead.
    7.Connect exhaust extractor to tail pipes.
    8.Start engine and run at idle speed until oil 
    pressure warning light extinguishes.
    9.Check for leaks from oil pressure switch.
    10.Stop engine, wait a few minutes, then check oil 
    level. Top up if necessary.
    11.Disconnect exhaust extractor from tail pipes.
    Timing chain - includes align gears 
    $% 12.65.14 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Remove LH VCC unit.
     
     +  Engine - V8, REPAIRS, Variable 
    camshaft unit - variable camshaft control 
    (VCC) - LH.
    5.Remove lower timing gear cover.
     
     +  Engine - V8, REPAIRS, Cover - 
    timing gear - lower.
    6.Remove timing chain.
    Refit
    1.Clean timing chain guides and sprockets.
    2.Check timing chain guides and sprockets for 
    excessive wear.
    3.Lubricate timing chain with clean engine oil.
    4.Fit timing chain to crankshaft sprocket and RH 
    VCC unit.
    NOTE: The timing chain may be fitted in any 
    position to the crankshaft sprocket and RH 
    VCC unit sprocket.
    5.Secure timing chain to LH cylinder head until 
    LH VCC unit is fitted.
    6.Fit lower timing gear cover.
     
     +  Engine - V8, REPAIRS, Cover - 
    timing gear - lower.
    7.Fit LH VCC unit.
     
     +  Engine - V8, REPAIRS, Variable 
    camshaft unit - variable camshaft control 
    (VCC) - LH.
    8.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    9.Connect battery earth lead. 
    						
    							ENGINE - V8
    12-2-62 REPAIRS
    Cover - timing gear - upper - RH 
    $% 12.65.39 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Remove fan cowl.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    5.Release engine harness from bracket on RH 
    upper timing gear cover.6.Remove 2 bolts securing engine harness 
    bracket to RH timing gear cover and remove 
    bracket.
    7.Cut 3 cable ties to release CMP sensor 
    harness.
    8.Disconnect multiplug from CMP sensor.
    M12 7680
    M86 5760
    M86 5747 
    						
    							ENGINE - V8
    REPAIRS 12-2-63
    9.Disconnect multiplug from VCC solenoid.
    10.Remove RH camshaft cover.
     
     +  Engine - V8, REPAIRS, Gasket - 
    camshaft cover - RH.
    11.Release clip and disconnect coolant hose from 
    coolant pump.
    12.Release clip, disconnect radiator bottom hose 
    from thermostat housing and remove bolt 
    securing P clip.13.Remove bolt securing SAI pipe to LH cylinder 
    head.
    14.Remove bolt securing SAI pipe to RH cylinder 
    head.
    15.Remove Allen bolt securing secondary air 
    injection (SAI) pipe clip to coolant pump.
    16.Release SAI pipe from cylinder heads and 
    position aside. Discard O rings.
    M86 5693 
    						
    							ENGINE - V8
    12-2-64 REPAIRS
    17.Remove 2 bolts securing VCC solenoid seal 
    and remove seal.
    18.Remove chain tensioner from timing gear cover 
    and discard sealing washer. Separate oil 
    tensioner body and allow oil to drain.
    19.Remove 6 bolts securing timing gear cover to 
    cylinder head and remove timing gear cover.
    20.Discard timing gear cover gasket.21.Discard timing chain tensioner O ring.NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    22.Remove bolt securing CMP sensor and remove 
    sensor.
    23.Discard O ring.
    Refit
    1.Clean CMP sensor and mating face.
    2.Fit new O ring to CMP sensor.
    3.Fit CMP sensor, fit bolt and tighten to 10 Nm (7 
    lbf.ft).
    4.Clean timing gear cover and mating face, clean 
    dowels and dowel holes.
    5.Fit new timing gear cover gasket.
    6.Fit new chain tensioner O ring and apply 
    sealant, Part No. STC 50550 to areas 
    illustrated.
    7.Fit timing cover, fit and hand tighten 6 bolts. 
    						
    							ENGINE - V8
    REPAIRS 12-2-65
    8.Fit LRT-12-225/1 to RH camshaft cover.
    9.Fit camshaft cover and tool, fit 4 bolts and 
    tighten to 10 Nm (7 lbf.ft).
    10.Tighten bolts securing timing gear cover to 15 
    Nm (11 lbf.ft).
    11.Remove 4 bolts securing camshaft cover, 
    remove camshaft cover and LRT-12-225/1.
    12.Fit new sealing washer, fit timing chain 
    tensioner and tighten plug securing chain 
    tensioner to 40 Nm (30 lbf.ft).
    13.Clean VCC solenoid, VCC solenoid seal and 
    mating faces.
    14.Lubricate inner mating face of VCC solenoid 
    seal.
    15.Fit VCC solenoid seal, fit bolts and tighten.
    16.Fit 2 new O rings to SAI pipe and position SAI 
    pipe to engine. Fit and tighten 3 bolts securing 
    SAI pipe to engine.17.Connect 2 coolant hoses to coolant pump and 
    secure with clips.
    18.Fit RH camshaft cover.
     
     +  Engine - V8, REPAIRS, Gasket - 
    camshaft cover - RH.
    19.Connect multiplug to VCC solenoid.
    20.Connect multiplug to CMP sensor.
    21.Secure CMP sensor harness with 3 cable ties.
    22.Fit engine harness bracket to engine harness, 
    fit and tighten 2 bolts.
    23.Fit fan cowl.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    24.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    25.Connect battery earth lead. 
    						
    							ENGINE - V8
    12-2-66 REPAIRS
    Cover - timing gear - upper - LH 
    $% 12.65.41 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Remove fan cowl.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Coupling unit - viscous fan.
    5.Remove charcoal canister purge solenoid 
    valve.
     
     +  EMISSION CONTROL - V8, 
    REPAIRS, Solenoid - canister purge.
    6.Release CMP sensor harness from clip and 
    release clip from timing gear cover.
    7.Disconnect multiplug from CMP sensor.
    8.Release fuel vapour pipe from bracket on 
    timing gear cover.9.Disconnect multiplug from alternator.
    10.Release alternator harness from 3 clips.
    11.Remove LH camshaft cover.
     
     +  Engine - V8, REPAIRS, Gasket - 
    camshaft cover - LH.
    12.Remove LH VCC solenoid valve.
     
     +  Engine - V8, REPAIRS, Control 
    solenoid - variable camshaft control (VCC) - 
    LH.
    13.Release clip and disconnect coolant hose from 
    alternator.
    14.Release clip, disconnect radiator bottom hose 
    from thermostat housing and remove bolt 
    securing P clip.
    M86 5695 
    						
    							ENGINE - V8
    REPAIRS 12-2-67
    15.Remove bolt securing SAI pipe to LH cylinder 
    head.
    16.Remove bolt securing SAI pipe to RH cylinder 
    head.
    17.Remove Allen bolt securing secondary air 
    injection (SAI) pipe clip to coolant pump.
    18.Release SAI pipe from cylinder heads and 
    position aside. Discard O rings.19.Remove 6 bolts securing timing gear cover to 
    cylinder head and remove timing gear cover.
    20.Discard timing gear cover gasket.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    21.Remove 2 bolts securing 2 brackets to upper 
    timing gear cover and remove brackets.
    22.Remove bolt securing CMP sensor and remove 
    sensor.
    23.Discard O ring.
    Refit
    1.Clean CMP sensor and mating face.
    2.Fit new O ring to CMP sensor.
    3.Fit CMP sensor, fit bolt and tighten to 10 Nm (7 
    lbf.ft).
    4.Position 2 brackets to timing gear cover, fit bolts 
    and tighten.
    5.Clean timing gear cover and mating face, clean 
    dowels and dowel holes.
    6.Fit new timing gear cover gasket.
    7.Apply sealant, Part No. STC 50550 to areas 
    illustrated. 
    						
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