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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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INTERIOR FITTINGS 76-3-26 REPAIRS 52.Disconnect headlamp multiplug. 53.Note fitted position of ride height sensor cable ties, remove cable ties and disconnect multiplug. 54.Disconnect multiplugs from radiator pack.55.Disconnect multiplug from ABS sensor. 56.Disconnect multiplug from A/C switch. 57.Disconnect multiplug from A/C compressor. M76 4426 M70 1128 M76 4427 M76 4428
INTERIOR FITTINGS REPAIRS 76-3-27 58.Disconnect multiplug from PAS rack pinion sensor. 59.Remove screw securing light check control module to A post. 60.Move light check module aside. 61.Remove bolt securing door harness connector block to A post and disconnect multiplug.62. Remove nut securing earth header to A post and release header. 63.Raise carpet and remove 3 scrivets securing harness closing panel to body, release and remove panel. 64.Release clips securing harness connector block to BCU carrier. M54 0186
INTERIOR FITTINGS 76-3-28 REPAIRS 65.Remove 2 nuts and move BCU carrier aside. 66.Release main harness from channel and reposition carpet. 67.With assistance, withdraw harness through bulkhead and rotate fascia assembly for access. CAUTION: Ensure evaporator drain tubes are not damaged when moving fascia. 68.Support fascia on suitably protected axle stands avoiding damage to carpet and trim. Refit 1.With assistance position harness and fascia assembly to bulkhead. 2.Connect airbag and A post multiplugs. 3.Raise carpet, position main harness, fit and secure closing panel with scrivets. 4.Fit carpet. 5.Fit and secure BCU carrier. 6.Fit and secure A post earth header. 7.Connect door harness multiplug and secure with bolt. 8.Fit and secure light check module. 9.Position harness, connect multiplugs to radiator pack, A/C pressure switch, A/C compressor, ABS and ride height sensor. Ensure the ride height sensor harness and cable ties are correctly fitted. 10.Connect multiplug to PAS rack pinion sensor. 11.Connect horn and headlamp multiplugs. 12.Fit side and flasher lamp assembly. + LIGHTING, REPAIRS, Lamp assembly - side & indicator. 13.Connect rear screen washer tube. 14.Fit rear screen washer hose to armature and secure with cable ties. 15.Fit front bumper. + EXTERIOR FITTINGS, REPAIRS, Bumper - assembly - front.16.Fit E box to mounting bracket and tighten bolts to 3 Nm (2.2 lbf.ft). 17.Fit E box cover and tighten Allen screws to 2 Nm (1.5 lbf.ft). 18.Secure harness to inner wing. 19.Fit and secure both front wheelarch liners. + EXTERIOR FITTINGS, REPAIRS, Liner - front wheel arch. 20.Position harness, fit and secure side repeater lamp. 21.Position harness, fit and secure FBH multiplugs. 22.Connect relay to bulkhead fuse box mounting. 23.Connect positive feed to bulkhead fuse box. 24.Fit transfer box ECU. + TRANSFER BOX, REPAIRS, Electronic control unit (ECU) - transfer gearbox. 25.Secure fascia to bulkhead, fit nuts and bolts, tighten to 25 Nm (18 lbf.ft). 26.Secure A post harness with clips. 27.Fit nuts securing HEVAC to bulkhead, tighten to 10 Nm (7 lbf.ft). 28.Fit coolant hoses and secure with clips. 29.Lubricate new O rings with clean refrigerant oil and fit to pipe/hose assembly. 30.Connect A/C pipes to bulkhead, fit bolts and tighten to 25 Nm (18 lbf.ft). 31.Fit bolts securing fascia to bulkhead and tighten to 25 Nm (18 lbf.ft). 32.Position wiper motor to bracket, fit bolts and tighten to 10 Nm (7 lbf.ft) 33.Position wiper linkage to motor, fit nut and tighten to 25 Nm (18 lbf.ft) 34.Connect steering column assembly, fit nuts to support bearing and tighten to 25 Nm (18 lbf.ft). 35.Fit Torx bolt to steering clamp and tighten to 25 Nm (18 lbf.ft). 36.Fit centre console support bracket and tighten bolts to 10 Nm (7 lbf.ft). 37.Fit handbrake mounting bracket to body, fit bolts and tighten to 25 Nm (18 lbf.ft). 38.Fit selector carrier and tighten nuts to 25 Nm (18 lbf.ft). 39.Fit gearshift selector assembly. + AUTOMATIC TRANSMISSION - GM 5L40-E, REPAIRS, Lever - gearshift selector assembly. 40.Fit passenger side upper finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - upper - passengers side. 41.Fit drivers side upper trim finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - upper - drivers side. 42.Fit A post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - A post - upper. M86 5717
INTERIOR FITTINGS REPAIRS 76-3-29 43.Fit lower A post finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - A post - lower. 44.Fit drivers footrest. + INTERIOR FITTINGS, REPAIRS, Foot rest finisher - LHD. 45.Fit and secure ducts to heater assembly. 46.Fit centre console closing panel. + INTERIOR FITTINGS, REPAIRS, Closing panel - centre console. 47.Fit handbrake lever assembly. + BRAKES, REPAIRS, Lever assembly - handbrake. 48.Fit air suspension switch panel. + INTERIOR FITTINGS, REPAIRS, Switch panel - air suspension. 49.Fit heater control panel. + HEATING AND VENTILATION, REPAIRS, Controls - heater (ECU). 50.Fit front seats. + SEATS, REPAIRS, Front seat. 51.Fit air intake plenum. + HEATING AND VENTILATION, REPAIRS, Plenum - air intake. 52.Recharge A/C system. + AIR CONDITIONING, REFRIGERANT RECOVERY, RECYCLING AND RECHARGING, Refrigerant recovery - recycling and recharge. 53.Refill cooling system. + COOLING SYSTEM - Td6, ADJUSTMENT, Coolant - drain and refill. 54.Connect battery earth lead. Closing panel - passenger side $% 76.46.27 Remove 1.Remove closing panel from passenger side of the centre console. + INTERIOR FITTINGS, REPAIRS, Closing panel - centre console. 2.Remove 4 screws securing closing panel. 3.Disconnect multiplug from closing panel lamp assembly. 4.Remove passenger side footwell closing panel. 5.Release lamp assembly from closing panel. Refit 1.Fit lamp assembly to closing panel. 2.Connect multiplug to closing panel lamp assembly. 3.Fit closing panel and secure with screws. 4.Fit centre console closing panel. + INTERIOR FITTINGS, REPAIRS, Closing panel - centre console.
INTERIOR FITTINGS 76-3-30 REPAIRS Closing panel - drivers side $% 76.46.28 Remove 1.Remove closing panel from drivers side of the centre console. + INTERIOR FITTINGS, REPAIRS, Closing panel - centre console. 2.Remove 4 screws and 1 trim stud securing closing panel. 3.Release closing panel, disconnect multiplugs from sounder and footwell lamp assembly, remove panel. 4.Remove sounder, lamp and speed nut from panel. Refit 1.Fit sounder, lamp and speed nut to panel. 2.Position panel, connect multiplugs, locate and secure with screws and stud. 3.Fit centre console closing panel. + INTERIOR FITTINGS, REPAIRS, Closing panel - centre console. Carpet - front $% 76.49.08 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Remove fascia + INTERIOR FITTINGS, REPAIRS, Fascia - remove for access & refit. 2.Remove throttle pedal assembly. + ENGINE MANAGEMENT SYSTEM - Td6, REPAIRS, Sensor - accelerator pedal position (APP). 3.Remove 4 bolts securing centre fascia support brackets. Remove brackets. 4.Withdraw throttle pedal harness through carpet. 5.With assistance, support fascia and remove carpet. Refit 1.Fit carpet. 2.Feed throttle pedal harness through carpet. 3.Position centre fascia support brackets, fit bolts and tighten to 25 Nm (18 lbf.ft). 4.Fit throttle pedal assembly. + ENGINE MANAGEMENT SYSTEM - Td6, REPAIRS, Sensor - accelerator pedal position (APP). 5.Fit fascia. + INTERIOR FITTINGS, REPAIRS, Fascia - remove for access & refit. M76 4352
INTERIOR FITTINGS REPAIRS 76-3-31 Retainer - front carpet $% 76.49.17 This procedure is also applicable to the rear carpet retainer. Remove 1.Using a trim removal tool, release 7 clips securing treadplate carpet retainer to sill. 2.Remove treadplate. NOTE: Do not carry out further dismantling if component is removed for access only. 3.Remove 4 clips from treadplate. Refit 1.Fit clips to treadplate. 2.Position and secure treadplate to sill. Finisher - tailgate carpet $% 76.49.23 Remove 1.Remove lower tailgate finisher. + DOORS, REPAIRS, Finisher - upper - tailgate lower. 2.Carefully release 7 clips securing tailgate finisher to body. Remove finisher. NOTE: Do not carry out further dismantling if component is removed for access only. 3.Remove 7 clips from tailgate finisher. 4.Remove 7 clips securing acoustic pad to finisher, remove pad. Refit 1.Fit acoustic pad and secure with clips. 2.Fit trim clips to finisher. 3.Align finisher to tailgate and secure clips. 4.Fit tailgate finisher. + DOORS, REPAIRS, Finisher - upper - tailgate lower. M76 4312 M76 4313
INTERIOR FITTINGS 76-3-32 REPAIRS Glove box $% 76.52.03 Remove 1.Remove upper finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - upper - drivers side. 2.Remove lower finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - lower - passengers side. 3.Remove 2 Torx screws securing glove box from underside of fascia. 4.Open glove box. 5.Remove 5 Torx screws securing glove box. 6.Disconnect multiplug from lamp. 7.Release cable from glove box latch.8. If fitted: Remove 2 Torx screws securing CD multi-changer to glove box. 9. If fitted: Withdraw CD multi-changer from glove box and disconnect link lead and both multiplugs. Remove the CD multi-changer. 10.Remove glove box assembly. NOTE: Do not carry out further dismantling if component is removed for access only. 11.Remove fuse puller. 12.Remove clips from glove box. 13.Remove fuse box cover. 14.Remove lamp. 15.Remove 2 Torx screws securing latch to glove box. 16.Remove latch fixing plate and release latch from glove box. M76 4649
INTERIOR FITTINGS REPAIRS 76-3-33 Refit 1.Position latch and fixing plate to glove box, secure with screws. 2.Fit lamp assembly to glove box. 3.Fit fuse box cover. 4.Fit clips to glove box. 5.Fit fuse puller. 6.Position glove box to fascia. 7. If fitted: Position CD multi-changer to glove box, connect link lead and multiplugs. 8. If fitted: Fit CD multi-changer to glove box and secure with Torx screws. 9.Connect cable to glove box latch. 10.Connect multiplug to lamp assembly. 11.Secure glove box with screws. 12.Close glove box. 13.Fit lower trim finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - lower - passengers side. 14.Fit upper finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - upper - drivers side. Latch - glove box $% 76.52.16 Remove 1.Remove glove box. + INTERIOR FITTINGS, REPAIRS, Glove box. 2.Remove 2 Torx screws securing latch to glove box. 3.Remove latch fixing plate and release latch from glove box. Refit 1.Position latch and fixing plate to glove box, secure with screws. 2.Fit glove box. + INTERIOR FITTINGS, REPAIRS, Glove box.
INTERIOR FITTINGS 76-3-34 REPAIRS Handle - grab $% 76.58.30 Remove 1.Release covers from grab handle retaining screws. 2.Remove 2 screws securing grab handle and remove handle. 3.Remove grab handle support plate. Refit 1.Fit grab handle support plate. 2.Fit grab handle and secure with screws. 3.Fit screw covers. Headlining $% 76.64.15 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1. Models fitted with sunshine roof: Open sunshine roof. 2.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 3.Remove RH rear seat. + SEATS, REPAIRS, Rear seat. 4.Remove A post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - A post - upper. 5.Remove B post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 6.Remove D post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - D post - upper. 7.Remove E post finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - E post. 8. Models fitted with sunshine roof: Remove 15 Torx screws securing headlining to sun roof and remove clamp plate. 9.Remove sun visors. + INTERIOR FITTINGS, REPAIRS, Sun visor. 10.Remove front console from headlining. + INTERIOR FITTINGS, REPAIRS, Console - headlining - front.
INTERIOR FITTINGS REPAIRS 76-3-35 11.Remove rear console from headlining. + INTERIOR FITTINGS, REPAIRS, Console - headlining - rear. 12.Remove grab handles. + INTERIOR FITTINGS, REPAIRS, Handle - grab. 13.Open flap, remove 4 screws securing cargo net upper anchor finishers and remove finishers. 14.Remove seals from door aperture flanges to release headlining. 15.Remove 2 screws securing headlining. 16. Models fitted with sunshine roof: Remove 4 screws securing headlining.17.Carefully release 3 clips securing rear edge of headlining. 18.With assistance, carefully lower and remove headlining from rear of vehicle. Refit 1.Fit headlining and secure with screws. 2.Secure clips at headlining rear edge. 3.Fit luggage net anchor finishers and secure with screws. 4.Fit aperture seals. 5.Fit grab handles. + INTERIOR FITTINGS, REPAIRS, Handle - grab. 6.Fit rear console. + INTERIOR FITTINGS, REPAIRS, Console - headlining - rear. 7.Fit front console. + INTERIOR FITTINGS, REPAIRS, Console - headlining - front. 8.Fit sun visors. + INTERIOR FITTINGS, REPAIRS, Sun visor. 9. Models fitted with sunshine roof: Fit and align clamping plate and tighten screws securing headlining to sunshine roof to 2.5 Nm (1.9 lbf.ft). 10.Fit E post finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - E post. 11.Fit D post upper finishers. + INTERIOR FITTINGS, REPAIRS, Trim finisher - D post - upper.