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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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BRAKES 70-24 REPAIRS 7.Release catch and disconnect ABS modulator multiplug. 8.Remove 6 Torx screws securing ABS ECU. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 9.Remove ABS ECU. CAUTION: Do not touch the exposed modulator solenoids as this could lead to solenoid damage. Refit 1.Ensure ABS ECU and modulator mating faces are clean. 2.Fit ABS ECU to modulator, fit Torx screws and tighten to 2.9 Nm (2 lbf.ft). 3.Connect multiplug to ABS modulator. 4.Position fuel cooler/filter bracket assembly, fit bolts and nut and tighten to 8 Nm (6 lbf.ft). 5.Locate fuel filter and clamp assembly and tighten nuts to 25 Nm (18 lbf.ft). 6.Fit intake duct assembly and secure to fuel cooler with screws. 7.Alignfuel cooler intake duct to bonnet locking platform, fit bolts and tighten to 3 Nm (2.2 lbf.ft). 8.Connect battery earth lead. ABS sensor - front wheel $% 70.65.30 Remove 1.Raise front of vehicle, one side. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Open cover on multiplug housing, release and disconnect sensor multiplug. 4.Release sensor lead from body bracket, clip and brake hose bracket. M70 1128 M70 1129
BRAKES REPAIRS 70-25 5.Release sensor lead from damper, remove Allen screw and release ABS sensor from hub. Refit 1.Clean ABS sensor, smear sensor with an anti- seize grease and fit sensor to hub. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 2.Fit Allen screw securing ABS sensor and tighten to 8 Nm (6 lbf.ft). 3.Secure sensor lead to damper, brake hose bracket, clip and body bracket then connect and secure multiplug. Close cover on multiplug housing. 4.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 5.Remove stand and lower vehicle. 6.To ensure correct operation, the ABS system MUST be tested using TestBook/T4. ABS sensor - rear wheel $% 70.65.31 Remove 1.Raise front of vehicle, one side. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove 5 screws securing wheel arch liner and release liner for access to multiplug housing. 4.Open cover on multiplug housing, release and disconnect sensor multiplug then release sensor lead from suspension turret and suspension arm. 5.Release sensor lead from damper, remove Allen screw and release ABS sensor from hub. M70 1131
BRAKES 70-26 REPAIRS Refit 1.Clean ABS sensor, smear sensor with an anti- seize grease and fit sensor to hub. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 2.Fit Allen screw securing ABS sensor and tighten to 8 Nm (6 lbf.ft). 3.Secure sensor lead to suspension arm and suspension turret then connect and secure multiplug. Close cover on multiplug housing. 4.Locate wheel arch liner and secure with screws. 5.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 6.Remove stand and lower vehicle. 7.To ensure correct operation, the ABS system MUST be tested using TestBook/T4. ABS Modulator unit $% 70.65.49 Remove 1.Release catch and disconnect ABS modulator multiplug. 2.Disconnect multiplug from sensor. 3.Position cloth under modulator to absorb fluid spillage. CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove fluid and clean area with water. Ensure water does not enter modulator ports. 4.Noting their fitted positions, disconnect 6 brake pipe unions from modulator. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 5.Remove bolt securing ABS modulator to mounting bracket. 6.Release and remove ABS modulator from mounting bracket. NOTE: Do not carry out further dismantling if component is removed for access only. 7.Remove 2 bolts securing mounting bracket to modulator and remove bracket.
BRAKES REPAIRS 70-27 Refit 1.Position mounting bracket to modulator, fit bolts and tighten to 8 Nm (6 lbf.ft). 2.Position modulator to mounting bracket, fit bolt and tighten to 8 Nm (6 lbf.ft). 3.Clean brake pipe unions. 4.Connect brake pipe unions to ABS modulator ensuring pipes are connected to their correct ports. 5.Tighten ABS modulator brake pipe unions to 18 Nm (13 lbf.ft). 6.Connect multiplug to sensor. 7.Connect ABS modulator multiplug and secure catch. 8.Bleed brakes. 9.To ensure correct operation, the ABS system MUST be tested using TestBook/T4. Sensor - pressure - ABS modulator $% 70.65.71 Remove 1.Position cloth under modulator to absorb fluid spillage. CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove fluid and clean area with water. 2.Disconnect brake pipe from modulator to access pressure sensor. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 3.Disconnect multiplug from pressure sensor and remove sensor. Refit 1.Clean pressure sensor threads. 2.Fit pressure sensor to ABS modulator and tighten to 20 Nm (15 lbf.ft). 3.Connect multiplug to pressure sensor. 4.Connect brake pipe to modulator and tighten union to 18 Nm (13 lbf.ft). 5.Bleed brakes. 6.To ensure correct operation, the ABS system MUST be tested using TestBook/T4. M70 1169
BRAKES 70-28 REPAIRS Sensor - dynamic stability control (DSC) $% 70.70.35 Remove 1.Remove centre console finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - console. 2.Release and remove air duct. 3.Remove 2 bolts securing DSC sensor. 4.Release DSC sensor, disconnect multiplug and remove sensor. Refit 1.Position DSC sensor and connect multiplug. 2.Locate DSC sensor to mounting bracket, fit bolts and tighten to 8 Nm (6 lbf.ft). 3.Fit air duct. 4.Fit centre console finisher. + INTERIOR FITTINGS, REPAIRS, Finisher - console. 5.To ensure correct operation, the ABS system MUST be tested using TestBook/T4. M70 1168 M70 1171
RESTRAINT SYSTEMS REPAIRS 75-1 RESTRAINT SYSTEMS REPAIRS Seat belt - front $% 76.73.13 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove B post upper trim. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 3.Remove 2 bolts securing seat belt guide and remove guide.4.Remove Torx nut securing seat belt upper anchor to height adjuster. 5.Remove Torx bolt securing seat belt reel and remove seat belt. Refit 1.Position seat belt, fit reel and tighten Torx bolt securing reel to 31 Nm (23 lbf.ft). NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 2.Position belt to height adjuster and tighten Torx nut to 31 Nm (23 lbf.ft). 3.Fit belt guide and tighten bolts to 6 Nm (4.4 lbf.ft). 4.Fit B post upper trim. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 5.Connect battery leads, earth lead last.
RESTRAINT SYSTEMS 75-2 REPAIRS Seat belt - centre - rear $% 76.73.20 Remove 1.Remove seat base finisher. + SEATS, REPAIRS, Finisher - seat base rear. 2.Remove seat fold mechanism. + SEATS, REPAIRS, Hinge - rear seat - side. 3.Remove Torx bolt securing squab frame to seat frame and separate frames. 4.Disconnect multiplug from heated squab cover. 5.Release seat cover beading from sides and front of seat.6.Raise seat cover and cushion, remove and discard Torx bolt securing seat belt anchor point to frame. 7.Pull seat belt through cushion and cover, remove seat base. 8.Remove rear squab finisher. + SEATS, REPAIRS, Finisher - rear seat squab. 9.Remove armrest front finisher assembly. + SEATS, REPAIRS, Finisher - arm rest - rear seat - front. 10.Remove 2 screws securing seat belt finisher and remove finisher. 11.Release beading securing squab cover to sides and bottom of frame. 12.Carefully release 4 clips securing seat release button escutcheon, remove escutcheon.M78 0646
RESTRAINT SYSTEMS REPAIRS 75-3 13.Raise squab cover and cushion to gain access to headrest guides. 14.Release 3 clips securing headrest guides to frame, remove guides. 15.Remove cover and cushion assembly from frame and feed seat belt through assembly. 16.Remove and discard Torx bolt securing seat belt reel to squab frame, remove reel. Refit 1.Position seat belt reel and secure with Torx bolt and tighten to 48 Nm (35 lbf.ft). 2.Feed seat belt through cover and cushion assembly and fit assembly to frame. 3.Position and fit headrest guides in squab assembly. 4.Position and fit seat fold release button escutcheon. 5.Secure squab cover beading to sides and bottom of frame. 6.Position seat belt finisher and secure with screws. 7.Fit rear squab finisher. + SEATS, REPAIRS, Finisher - rear seat squab.8.Fit armrest front finisher assembly. + SEATS, REPAIRS, Finisher - arm rest - rear seat - front. 9.Fit seat belt through cover and cushion assembly. 10.Position seat belt to frame and fit Torx bolt, tighten to 48 Nm (35 lbf.ft). 11.Fit seat cover beading to sides and front. 12.Position squab frame to seat frame and secure LH side with Torx bolt, tighten to 25 Nm (18 lbf.ft). 13.Connect squab cover heated seat multiplug. 14.Fit seat fold mechanism. + SEATS, REPAIRS, Hinge - rear seat - side. 15.Fit seat base finisher. + SEATS, REPAIRS, Finisher - seat base rear.
RESTRAINT SYSTEMS 75-4 REPAIRS Seat belt - rear $% 76.73.23 Remove 1.Remove D post lower trim. + INTERIOR FITTINGS, REPAIRS, Trim finisher - D post - lower. 2.Remove Torx bolt securing seat belt floor anchor and remove D post upper trim. 3.Remove Torx nut securing seat belt to upper D post anchor. 4.Remove Torx bolt securing seat belt reel. 5.Release seat belt reel from alignment bracket and remove reel.Refit 1.Fit seat belt reel to alignment bracket. 2.Fit Torx bolt securing seat belt reel and tighten to 31 Nm (23 lbf.ft). 3.Position seat belt to upper D post anchor and secure with Torx nut, tighten to 31 Nm (23 lbf.ft). 4.Slide seat belt through D post upper trim. 5.Position seat belt to floor anchor and secure with Torx bolt, tighten to 31 Nm (23 lbf.ft). 6.Fit D post lower trim. + INTERIOR FITTINGS, REPAIRS, Trim finisher - D post - lower.
RESTRAINT SYSTEMS REPAIRS 75-5 Pre-tensioner - front seat belt $% 76.73.75 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove front seat. + SEATS, REPAIRS, Front seat. 3.Release 2 clips securing harness to pretensioner. 4.Disconnect multiplug from pretensioner. 5.Remove Torx bolt securing pre-tensioner to seat and remove pretensioner. WARNING: Store the airbag module or seat pre-tensioner, with the deployment side uppermost. If it is stored deployment side down, accidental deployment will propel the airbag module with enough force to cause serious injury. WARNING: Store the airbag module or seat pre-tensioner in a designated storage area. If there is no designated storage area available, store in the locked luggage compartment/loadspace area of the vehicle, and inform the workshop supervisor. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Fit pretensioner and tighten Torx bolt to 48 Nm (35 lbf.ft). 2.Connect pretensioner multiplug and secure harness with clips. 3.Fit front seat. + SEATS, REPAIRS, Front seat. 4.Connect battery leads, earth lead last. M76 4367