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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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DRIVESHAFTS 47-14 REPAIRS Bearing driveshaft support $% 47.10.41 Remove 1.Remove RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. 2.Remove 4 bolts, remove support housing and discard O ring. NOTE: Do not carry out further dismantling if component is removed for access only. 3.Remove oil seal from housing. 4.Remove bearing from housing. Refit 1.Clean bearing and mating face. 2.Lubricate bearing with clean differential oil. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 3.Using LRT-54-031 fit bearing to housing. 4.Clean seal and mating face.5.Use LRT-54-028 to fit new oil seal. 6.Clean O ring groove, housing and mating face. 7.Lubricate new O ring and fit to housing. 8.Carefully fit housing and tighten bolts to 22 Nm (16 lbf.ft). 9.Fit RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. M47 0434 LRT-54-031 M47 0435 LRT-54-028
DRIVESHAFTS REPAIRS 47-15 O Ring - driveshaft housing $% 47.10.43 Remove 1.Remove RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. 2.Remove 4 bolts, remove support housing and discard O ring. NOTE: Do not carry out further dismantling if component is removed for access only. Refit 1.Clean O ring groove, housing and mating face. 2.Lubricate new O ring and fit to housing. 3.Carefully fit housing and tighten bolts to 22 Nm (16 lbf.ft). 4.Fit RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. Drive shaft - rear $% 47.11.01 Remove 1.Raise rear of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove 6 bolts securing drive shaft to differential drive flange and collect 3 bolt plates. Discard bolts. 4.Release drive shaft hub nut stake. 5.With an assistant applying brakes, remove and discard drive shaft hub nut. 6.Remove brake disc. + BRAKES, REPAIRS, Brake disc - rear.
DRIVESHAFTS 47-16 REPAIRS 7.Fit centre screw LRT-60-030/3 to LRT-60-030/ 1 and fit to hub with spacer LRT-60-030/2. Secure with nuts LRT-60-030/5. 8.Tighten centre screw to press drive shaft from flange. 9.Remove tools. 10.Position jack to support the lower arm. 11.Remove nut and bolt securing lower arm to hub. 12.Lower support jack. 13.Release drive shaft from differential. 14.Release drive shaft from hub, and with assistance, raise upper arm and remove drive shaft. Refit 1.Clean end of drive shaft and location in differential. 2.Clean drive shaft and flange splines. 3.Lightly lubricate splines and oil seal running surface. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 4.Clean lower arm and hub mating faces.5.Locate drive shaft to differential and hub. 6.Align hub to lower arm, fit and lightly tighten nut and bolt. CAUTION: Nuts and bolts must be tightened with vehicle at normal ride height. 7.Fit LRT-60-030/4 to drive shaft. 8.Fit LRT-60-030/1 with spacer LRT-60-030/2 and secure with nuts LRT-60-030/5. 9.Fit nut to LRT-60-030/4 and tighten nut to pull drive shaft into drive flange. 10.Remove tools. 11.Fit brake disc. + BRAKES, REPAIRS, Brake disc - rear. 12.With an assistant applying the brakes, fit new hub nut and tighten to 420 Nm (311 lbf.ft). 13.Stake nut to shaft. 14.Clean bolt plates, position plates, fit new bolts securing drive shaft to differential drive flange and tighten to 40 Nm (30 lbf.ft) plus a further 60°. 15.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 16.Remove stands and lower vehicle. 17.Tighten bolt securing lower arm to hub to 250 Nm (184 lbf.ft).
DRIVESHAFTS REPAIRS 47-17 Gaiter - bell & joint - outer - rear $% 47.11.03 Remove 1.Remove drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - rear. 2.Place drive shaft in vice. 3.Release and discard both drive shaft gaiter clips. 4.Slide gaiter along shaft to gain access to outer joint. 5.Using a drift against the inner part of the joint, remove joint from shaft. 6.Remove circlip from shaft and discard. 7.Remove gaiter from shaft.Refit 1.Clean drive shaft. 2.Fit gaiter. 3.Fit new circlip to drive shaft. 4.Position outer joint to shaft, use a screwdriver to press circlip into its groove and push joint fully onto shaft. 5.Apply grease from the sachet to the joint. 6.Position gaiter to joint and secure to joint and shaft with new clips. 7.Fit drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - rear. M47 0422
DRIVESHAFTS 47-18 REPAIRS Gaiter - inner joint $% 47.11.16 Remove 1.Remove rear drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - rear. 2.Place drive shaft in vice. 3.Remove and discard dust cover from drive shaft.4.Release and discard both drive shaft gaiter clips. 5.Slide gaiter along drive shaft to gain access to inner joint. 6.Remove excess grease from drive shaft. 7.Remove and discard circlip from drive shaft. 8.Reference mark drive shaft and joint for assembly purposes. M47 0445
DRIVESHAFTS REPAIRS 47-19 9.Supporting drive shaft joint, use LRT-12-076 to remove joint from drive shaft. 10.Remove and discard joint retaining ring from drive shaft. 11.Remove gaiter from drive shaft.Refit 1.Clean drive shaft and joint. 2.Fit gaiter to drive shaft. 3.Fit new joint retaining ring to drive shaft. 4.Ensure reference marks are aligned and fit joint to drive shaft. 5.Fit new circlip to drive shaft. 6.Apply grease from the sachet to the joint. 7.Position gaiter to joint and secure to joint and shaft with new clips. 8.Fit new dust cover to drive shaft. 9.Fit rear drive shaft. + DRIVESHAFTS, REPAIRS, Gaiter - bell & joint - outer - rear.
DRIVESHAFTS 47-20 REPAIRS Propeller shaft - front $% 47.15.02 Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Raise vehicle on lift. 4.Raise vehicle to allow propeller shaft to rotate. 5.Remove 6 nuts and bolts securing drive flange and propeller shaft to coupling. Discard locking nuts. 6.Pull propeller shaft rearwards and remove coupling and centering flange. 7.Reference mark propeller shaft and differential to aid reassembly. 8.Remove propeller shaft. 9.Remove and discard O ring from differential output drive tube.Refit 1.Clean propeller shaft splines. 2.Fit new O ring. 3.Lightly lubricate splines and oil seal running surface. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 4.Fit propeller shaft. 5.Check and if necessary, renew centering flange seal. 6.Clean coupling and flange mating faces. 7.Fit coupling and flange with arrows on coupling pointing towards securing bolts as illustrated. 8.Fit bolts securing coupling and tighten new nuts to 110 Nm (81 lbf.ft). 9.Lower vehicle onto its wheels. 10.Lower lift. 11.Connect battery earth lead. M47 0398
DRIVESHAFTS REPAIRS 47-21 Propeller shaft - rear $% 47.15.03 Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove exhaust system. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Exhaust system & mountings. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 4. Petrol models only: Remove 5 nuts securing LH heat shield. Remove heat shield. 5.Remove 8 nuts securing centre heat shield and remove shield.6.Remove 8 hexagonal headed screws securing fuel tank heat shield and remove shield. 7.Raise vehicle to allow propeller shaft to rotate. 8.Reference mark rear propeller shaft for reassembly. 9.Remove 6 nuts securing propeller shaft to differential flange. 10.Release joint from differential flange and support the shaft. CAUTION: To avoid damage to gaiter or joint, do not allow shaft to hang on joint.
DRIVESHAFTS 47-22 REPAIRS 11.Remove 6 Torx bolts securing propeller shaft to transfer gearbox flange. 12.Release joint from transfer gearbox flange and support the shaft. 13.Remove 2 nuts securing support bearing and remove propeller shaft. Refit 1.Fit propeller shaft, fit nuts securing support bearing but do not tighten at this stage. 2.Clean propeller shaft joints and mating faces. 3.Fit propeller shaft joints to flanges and align marks. Tighten Torx bolts securing propeller shaft to transfer gearbox flange to 85 Nm (63 lbf.ft) and tighten nuts securing propeller shaft to differential flange to 70 Nm (50 lbf.ft). 4.Tighten nuts securing support bearing to body to 21 Nm (15 lbf.ft). Ensure support bearing is not under any tension before tightening bolts. 5.Fit fuel tank heat shield and secure with screws. 6.Fit centre heat shield and secure with nuts. 7. Petrol models only: Fit LH heat shield and secure with nuts.8.Fit exhaust system. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Exhaust system & mountings. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. 9.Lower lift. 10.Connect battery earth lead. M47 0406
DRIVESHAFTS REPAIRS 47-23 Support bearing - rear $% 47.20.06 Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 4.Reference mark rear propeller shaft for reassembly. 5.Remove bolt securing front part to rear part of propeller shaft. 6.Remove rear part of propeller shaft. 7.Remove shim from shaft. 8.Use press bars under support bearing as illustrated. 9.Fit LRT-37-011/2 to end of shaft and press propeller shaft from bearing. Refit 1.Clean propeller shafts, bearing and mating faces.2.Use LRT-51-020 and fit support bearing to propeller shaft. 3.Fit shim to shaft. 4.Align marks and engage splines of front and rear part of propeller shaft. 5.Ensure threads are clean and dry, apply Loctite STC 50552 to bolt thread, fit bolt securing propeller shafts and tighten to 97 Nm (72 lbf.ft). 6.Fit rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 7.Lower lift. 8.Connect battery earth lead.M47 0408 M47 0409 LRT-37-011/2 M47 0410 LRT-51-020