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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    Page
    of 938
    							DOORS
    76-1-6 REPAIRS
    Glass regulator - front door 
    $% 76.31.45
    Remove
    1.Remove front door glass.
     
     +  DOORS, REPAIRS, Glass - front 
    door.
    2.Disconnect multiplug from regulator motor.
    3.Remove clip securing cable to side impact 
    protection beam.
    4.Remove Torx bolt and clamp securing regulator 
    to side impact protection beam.
    5.Remove 2 lower bolts securing regulator to 
    door frame and discard.
    6.Remove 3 Torx bolts securing regulator to door 
    frame and withdraw regulator through access 
    panel.Refit
    1.Position regulator to door and unclip motor 
    transit package from rail.
    2.Fit upper bolts and clamp, tighten to 10 Nm (7 
    lbf.ft).
    3.Fit new lower bolts and tighten to 10 Nm (7 
    lbf.ft).
    4.Fit cable retaining clip.
    5.Connect multiplug to motor.
    6.Fit door glass.
     
     +  DOORS, REPAIRS, Glass - front 
    door. 
    						
    							DOORS
    REPAIRS 76-1-7
    Glass regulator - rear door 
    $% 76.31.46
    Remove
    1.Remove rear door glass.
     
     +  DOORS, REPAIRS, Glass - rear 
    door.
    2.Disconnect multiplug from regulator motor.
    3.Remove and discard regulator lower fixing bolt.
    4.Remove 2 Torx bolts securing regulator to door 
    frame and withdraw regulator through access 
    panel.
    Refit
    1.Position regulator to door and unclip motor 
    transit package from rail.
    2.Fit regulator upper bolts and tighten to 10 Nm 
    (7 lbf.ft).
    3.Fit new lower bolt and tighten to 10 Nm (7 lbf.ft).
    4.Connect multiplug to motor.
    5.Fit rear door glass.
     
     +  DOORS, REPAIRS, Glass - rear 
    door.
    Seal - waist outer - front door 
    $% 76.31.53
    Remove
    1.Remove exterior mirror assembly.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Mirror - exterior.
    2.Carefully prise door seal from outer door 
    flange.
    Refit
    1.Carefully fit seal to outer door flange.
    2.Fit exterior mirror assembly.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Mirror - exterior.
    M76 4528 
    						
    							DOORS
    76-1-8 REPAIRS
    Seal - waist inner - front door 
    $% 76.31.55
    Remove
    1.Remove door trim casing.
     
     +  DOORS, REPAIRS, Trim casing - 
    front door.
    2.Carefully release waist seal from flange.
    3.Remove waist seal.
    Refit
    1.Fit waist seal.
    2.Fit door trim casing.
     
     +  DOORS, REPAIRS, Trim casing - 
    front door.
    Trim casing - front door  
    $% 76.34.01
    Remove
    1.Remove 3 screws securing trim casing to door.
    2.Release access cover in trim casing and 
    remove screw.
    3.Carefully release 13 clips securing trim casing 
    to door.
    4.Ensure centre trim casing clip is released.
    M76 4281
    M76 4282 
    						
    							DOORS
    REPAIRS 76-1-9
    5. Pull trim casing horizontally from 7 clips 
    securing the upper edge to inner glass seal, 
    avoid damage to the locking button on final 
    release.
    6.Release door operating cable from door casing 
    and move aside.
    7.Disconnect 6 multiplugs from door harness and 
    remove trim casing.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    8.Remove 3 Torx screws securing speaker to 
    trim casing and remove speaker
    9.Remove 13 clips from door casing.
    10.Remove retaining clip from door handle 
    reinforcement bracket.
    11.Remove 2 nuts securing door handle 
    reinforcement bracket. Remove bracket.
    M76 4286 
    						
    							DOORS
    76-1-10 REPAIRS
    12.Remove 2 nuts securing door pocket finisher, 
    carefully release finisher from 3 clips and 
    remove finisher.
    13.Remove 2 Torx screws securing inner door 
    pocket finisher to casing. Remove finisher.
    14.Depress clip and remove trim casing light 
    assembly.15.Carefully release window lift switch pack from 
    door trim casing.
    16.Remove access cover from door casing.
    Refit
    1.Fit access cover to door casing.
    2.Position switch pack to door casing, align and 
    secure clips.
    3.Fit light assembly to door casing.
    4.Fit inner door pocket finisher and secure with 
    screws.
    5.Position outer door pocket finisher to clips, fit 
    nuts and tighten to 3 Nm (2.2 lbf.ft).
    6.Position door handle reinforcement bracket, fit 
    nuts and tighten to 6 Nm (4.4 lbf.ft).
    7.Fit and secure clip to reinforcement bracket.
    8.Fit door casing retaining clips.
    9.Fit speaker to trim casing and secure with Torx 
    screws.
    10.Connect multiplugs.
    11.Connect cable to interior door release.
    12.Fit front door trim casing.
    13.Fit screws securing door trim casing.
    14.Position and secure screw cover. 
    						
    							DOORS
    REPAIRS 76-1-11
    Trim casing - rear door  
    $% 76.34.04
    Remove
    1.Remove 3 screws securing trim casing to door.
    2.Release access cover in trim casing and 
    remove screw.
    3.Carefully release 11 clips securing trim casing 
    to door.
    4.Ensure centre trim casing clip is released.
    5.Release 6 clips securing door casing to inner 
    glass seal horizontally, avoid damage to 
    locking button on final release.
    6.Release door operating cable from door casing 
    and move aside.7.Disconnect 3 multiplugs from door harness and 
    remove trim casing.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    8.Remove 3 Torx screws securing speaker to 
    trim casing and remove speaker
    M76 4301 
    						
    							DOORS
    76-1-12 REPAIRS
    9.Remove 11 clips from trim casing.
    10.Remove retaining clip from door handle 
    reinforcement bracket.
    11.Remove 2 nuts securing door handle 
    reinforcement bracket and remove bracket.
    12.Remove Torx screw securing door pocket 
    finisher to casing. Remove finisher.13.Depress clip and remove trim casing light 
    assembly.
    14.Carefully release window lift switch from trim 
    casing.
    15.Remove access cover from door casing.
    Refit
    1.Fit access cover to door casing.
    2.Position switch pack to door casing, align and 
    secure clips.
    3.Fit inner door pocket finisher and secure with 
    screw.
    4.Position outer door pocket finisher to clips, fit 
    nuts and tighten to 3 Nm (2.2 lbf.ft).
    5.Position door handle reinforcement bracket, fit 
    nuts and tighten to 6 Nm (4.4 lbf.ft).
    6.Fit and secure clip to reinforcement bracket.
    7.Fit door casing retaining clips.
    8.Fit speaker to trim casing and secure with Torx 
    screws.
    9.Connect multiplugs.
    10.Connect cable to interior door release.
    11.Fit rear door trim casing.
    12.Fit screws securing door trim casing.
    13.Position and secure screw cover. 
    						
    							DOORS
    REPAIRS 76-1-13
    Trim casing - tailgate upper 
    $% 76.34.11
    Remove
    1.Remove 2 Torx screws securing trim casing to 
    upper tailgate.
    2.Carefully release 11 clips securing trim casing 
    to tailgate.
    3.Disconnect both tailgate lamp multiplugs.
    4.Disconnect tailgate latch manual release cable 
    from trim casing.
    5.Remove trim casing.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    6.Remove both lamps and retaining clips from 
    trim casing.
    Refit
    1.Fit lamps and clips to trim casing.
    2.Connect both tailgate lamp multiplugs.
    3.Connect manual release cable.
    4.Fit and secure tailgate trim casing.
    Trim finisher - tailgate - upper
    $% 76.34.13
    Remove
    1.Carefully release 9 clips and remove tailgate 
    upper finisher.
    Refit
    1.Position tailgate finisher and secure to clips.
    M76 4503 
    						
    							DOORS
    76-1-14 REPAIRS
    Capping - front door arm rest 
    $% 76.34.15
    Remove
    1.Release 2 clips securing door handle capping 
    to arm rest, ease forward and remove.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    2.Remove 2 clips from capping.
    Refit
    1.Fit new clips to capping.
    2.Align capping to arm rest and secure with clips.
    Plastic sheet - front door
    $% 76.34.18
    Remove
    1.Remove door airbag.
     
     +  RESTRAINT SYSTEMS, REPAIRS, 
    Airbag module - side impact - front door.
    2.Disconnect speaker multiplug for access.
    3.Remove plastic sheet.
    Refit
    1.Fit plastic sheet.
    2.Connect multiplug to speaker.
    3.Fit door airbag.
     
     +  RESTRAINT SYSTEMS, REPAIRS, 
    Airbag module - side impact - front door.
    M76 4326 
    						
    							DOORS
    REPAIRS 76-1-15
    Plastic sheet - rear door
    $% 76.34.28
    Remove
    1.Remove rear door trim casing.
     
     +  DOORS, REPAIRS, Trim casing - 
    rear door.
    2.Disconnect speaker multiplug for access.
    3.Remove plastic sheet.
    Refit
    1.Fit plastic sheet.
    2.Connect multiplug to speaker.
    3.Fit rear door trim casing.
     
     +  DOORS, REPAIRS, Trim casing - 
    rear door.
    Finisher - door frame - front  
    $% 76.34.42
    Remove
    1.Remove inner waist seal.
     
     +  DOORS, REPAIRS, Seal - waist inner 
    - front door.
    2.Disconnect anti-trap sensor multiplug, and if 
    fitted, tweeter connector .
    3.Remove studs securing finisher.
    4.Release and remove finisher.
    Refit
    1.Fit finisher ensuring correct location to door 
    seal.
    2.Fit studs.
    3.Connect anti-trap sensor and tweeter 
    connectors.
    4.Fit inner waist seal.
     
     +  DOORS, REPAIRS, Seal - waist inner 
    - front door.
    M76 4293 
    						
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