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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							ENGINE - V8
    12-2-48 REPAIRS
    8.Release auxiliary cooling fan multiplug from fan 
    cowl.
    9.Remove scrivets securing fan cowl.
    10.Release fan cowl from radiator.11.Fit LRT-12-216 to engine lifting eyes.
    12.Remove nut securing RH engine mounting to 
    engine mounting bracket.
    13.Remove nut securing LH engine mounting to 
    engine mounting bracket.
    14.Remove front road wheels.
    M26 0865 
    						
    							ENGINE - V8
    REPAIRS 12-2-49
    15.Remove nut and disconnect link from LH front 
    suspension height sensor.
    16.Remove nuts securing RH and LH track rod 
    end ball joints to steering arms. Discard nuts.
    17.Using LRT-57-036 release track rod ends from 
    steering arms.
    18.Disconnect multiplug from PAS rack pinion 
    sensor.19.Note fitted position of intermediate steering 
    column. Remove Torx bolt from intermediate 
    steering column clamp and disconnect column 
    from PAS rack.
    20.Remove 2 Torx bolts and 2 nuts securing PAS 
    rack, discard nuts and bolts.
    21.Release PAS rack from front sub-frame and 
    position rack forward for access.
    22.Connect chain to engine lifting bracket and 
    raise engine sufficiently only to clear mounting.
    CAUTION: To prevent damage to the 
    radiator, guide the fan cowl clear of the 
    radiator as it is raised with the engine.
    M57 1126 
    						
    							ENGINE - V8
    12-2-50 REPAIRS
    23.Remove 2 bolts securing LH engine mounting 
    to sub-frame and remove engine mounting, 
    discard bolts
    NOTE: The LH engine mounting is removed 
    from under the LH front wheel arch through the 
    opening of the front sub-frame.
    Refit
    1.Clean engine mountings and mating faces.
    2.Fit LH engine mounting to sub-frame and 
    tighten new bolts to 56 Nm (41 lbf.ft).
    3.Lower engine onto engine mountings.
    NOTE: Guide the fan cowl into position as the 
    engine is lowered.
    4.Position PAS rack into front sub-frame and 
    using new Torx bolts and nuts tighten to 100 
    Nm (74 lbf.ft), then tighten a further 90°.
    5.Connect intermediate steering column to PAS 
    rack and tighten securing clamp Torx bolt to 24 
    Nm (18 lbf.ft).
    NOTE: Make sure that intermediate steering 
    column is correctly aligned to PAS rack.
    6.Connect multiplug to PAS rack pinion sensor.7.Connect track rod ends to steering arms, using 
    new nuts tighten to 55 Nm (41 lbf.ft).
    8.Connect link to suspension height sensor and 
    tighten nut.
    9.Fit front road wheels and tighten nuts to 140 
    Nm (103 lbf.ft).
    10.Fit 2 nuts securing engine mountings to engine 
    mounting brackets and tighten to 100 Nm (74 
    lbf.ft).
    11.Remove engine lifting chains.
    12.Remove engine lifting bracket.
    13.Fit fan cowl to radiator and fit securing scrivets.
    14.Fit auxiliary cooling fan multiplug to fan cowl.
    15.Fit screw securing fan cowl to radiator.
    16.Fit undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front.
    17.Fit differential air flow panel and tighten bolts to 
    45 Nm (33 lbf.ft).
    18.Remove stands and lower front end of vehicle.
    19.Connect air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    20.Fit air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    21.Connect battery earth lead. 
    						
    							ENGINE - V8
    REPAIRS 12-2-51
    Engine mounting - RH 
    $% 12.45.12 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    4.Remove air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    5.Remove undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front.
    6.Remove screw securing fan cowl to radiator.7.Release auxiliary cooling fan multiplug from fan 
    cowl.
    8.Remove scrivets securing fan cowl.
    9.Release fan cowl from radiator.
    M26 0865 
    						
    							ENGINE - V8
    12-2-52 REPAIRS
    10.Fit LRT-12-216 to engine lifting eyes.
    11.Remove nut securing RH engine mounting to 
    engine mounting bracket.
    12.Remove nut securing LH engine mounting to 
    engine mounting bracket.
    13.Connect chain to engine lifting bracket and 
    raise engine sufficiently only to clear mounting.
    CAUTION: To prevent damage to the 
    radiator, guide the fan cowl clear of the 
    radiator as it is raised with the engine.14.Remove 2 bolts securing RH engine mounting 
    to sub-frame, discard bolts.
    15.Remove RH engine mounting.
    NOTE: The RH engine mounting is removed 
    from underneath the vehicle between the 
    gearbox bell housing and the sub-frame.
    Refit
    1.Clean engine mountings and mating faces.
    2.Fit RH engine mounting to sub-frame and 
    tighten new bolts to 56 Nm (41 lbf.ft).
    3.Lower engine onto engine mountings.
    NOTE: Guide the fan cowl into position as the 
    engine is lowered.
    4.Remove engine lifting chains.
    5.Fit 2 nuts securing engine mountings to engine 
    mounting brackets and tighten to 100 Nm (74 
    lbf.ft).
    6.Remove engine lifting bracket.
    7.Fit fan cowl to radiator and fit securing scrivets.
    8.Fit auxiliary cooling fan multiplug to fan cowl.
    9.Fit screw securing fan cowl to radiator.
    10.Fit undertray.
     
     +  EXTERIOR FITTINGS, REPAIRS, 
    Undertray - front.
    11.Connect air intake hose.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Hose - air flow meter to 
    throttle body.
    12.Fit air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    13.Connect battery earth lead. 
    						
    							ENGINE - V8
    REPAIRS 12-2-53
    Torque converter drive plate 
    $% 12.53.13 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    New drive plates do not have the hollow bush fitted. 
    It is supplied with a new drive plate separately.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove gearbox and transfer gearbox 
    assembly.
     
     +  AUTOMATIC TRANSMISSION - ZF 
    5HP24, REPAIRS, Gearbox/converter & 
    transfer gearbox assembly - remove for 
    access and refit.
    4.Position LRT-12-219 to lock flywheel.5.Reference mark the torque converter drive 
    plate and crankshaft boss to aid fitment.
    One of the drive plate fixing holes has a hollow 
    bush fitted.
    6.Remove 9 bolts securing torque converter drive 
    plate to crankshaft, discard the bolts.
    Note the fitted position of the hollow bush.
    7.Remove torque converter drive plate and LRT 
    12-219.
    Refit
    1.If drive plate is to be replaced, ensure that the 
    hollow bush, supplied with the replacement 
    drive plate, is fitted into the same hole as on the 
    original drive plate.
    2.Clean crankshaft bolt holes and torque 
    converter drive plate dowel.
    3.Clean torque converter drive plate and mating 
    face of crankshaft.
    4.Align reference marks, position torque 
    converter drive plate to crankshaft and LRT 12-
    219 to lock flywheel.
    Ensure that the bushed hole in the drive 
    plate is located onto the dowel.
    5.Fit new bolts securing torque converter drive 
    plate to crankshaft and tighten progressively to 
    120 Nm (89 lbf.ft).
    6.Remove LRT-12-219 from flywheel.
    7.Refit gearbox and transfer gearbox assembly.
     
     +  AUTOMATIC TRANSMISSION - ZF 
    5HP24, REPAIRS, Gearbox/converter & 
    transfer gearbox assembly - remove for 
    access and refit.
    8.Connect battery earth lead. 
    						
    							ENGINE - V8
    12-2-54 REPAIRS
    Filter - engine oil 
    $% 12.60.04 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position absorbent cloth beneath oil filter 
    housing to collect spillage.
    2.Remove oil filter cap and filter element from oil 
    filter housing. Remove oil filter element from oil 
    filter cap. Discard filter element and 2 O rings.
    Refit
    1.Clean oil filter cap and housing.
    2.Fit 2 new oil filter O rings and lubricate with 
    clean engine oil.
    3.Fit new oil filter element into oil filter cap.
    4.Fit oil filter cap and tighten to 25 Nm (18 lbf.ft).
    5.Remove absorbent cloth.
    6.Clean oil filter cap and housing.
    7.Remove engine oil dipstick.
    8.Remove engine oil filler cap and fill engine to 
    correct level.
    9.Clean engine oil filler cap and mating face.
    10.Fit engine oil filler cap.
    11.Fit engine oil dipstick.
    12.Start engine and run at idle speed until oil 
    pressure warning light extinguishes.
    13.Visually check oil filter cap for signs of leakage.
    14.Stop engine, wait a few minutes, then check oil 
    level. Top up if necessary.
    Tube - dipstick 
    $% 12.60.09 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove dipstick.
    4.Remove 2 nuts securing dipstick tube bracket 
    to camshaft cover.
    5.Remove nut and clamp securing dipstick tube 
    to oil sump. 
    6.Remove dipstick tube, washer and O ring, 
    discard O ring. 
    						
    							ENGINE - V8
    REPAIRS 12-2-55
    Refit
    1.Clean dipstick tube and mating faces in engine 
    oil sump.
    2.Fit new O ring to oil sump and position dipstick 
    tube and washer to oil sump.
    3.Fit clamp securing dipstick tube to oil sump and 
    tighten nut.
    4.Fit and tighten 2 nuts securing dipstick tube 
    bracket to camshaft cover.
    5.Fit dipstick.
    6.Check engine oil level, top-up if necessary.
    7.Connect battery earth lead.
    Strainer - oil pick up  
    $% 12.60.20 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove lower oil sump.
     
     +  Engine - V8, REPAIRS, Gasket - 
    lower oil sump.
    4.Remove 2 bolts securing oil pick-up strainer to 
    oil pump, remove strainer and discard O ring.
    Refit
    1.Clean oil pick up strainer and mating faces.
    2.Fit new O ring to oil pump groove location, 
    position oil pick-up strainer to oil pump.
    3.Fit and tighten 2 bolts securing oil pick-up 
    strainer to oil pump.
    4.Fit lower oil sump.
     
     +  Engine - V8, REPAIRS, Gasket - 
    lower oil sump.
    5.Connect battery earth lead. 
    						
    							ENGINE - V8
    12-2-56 REPAIRS
    Pump - oil 
    $% 12.60.26 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove engine upper oil sump.
     
     +  Engine - V8, REPAIRS, Gasket - oil 
    sump.
    4.Remove nut securing sprocket to oil pump and 
    remove sprocket.
    5.Remove 2 nuts and 1 bolt securing oil pump to 
    engine and remove oil pump.
    6.Discard O rings from oil pump and oil pipe.Refit
    1.Clean oil pipes to oil pump mating faces, fit new 
    O ring seals and lubricate with clean engine 
    oil.
    2.Position oil pump to 2 oil pipes and engine, fit 
    and tighten 2 nuts securing oil pump to engine.
    3.Position sprocket to oil pump chain and fit 
    sprocket to oil pump.
    4.Fit and tighten nut securing sprocket to oil 
    pump.
    5.Adjust Allen bolt spacer to adjust oil pump 
    chain deflection to between 8 mm (0.314 in) 
    and 12 mm (0.470 in).
    NOTE: The oil pump chain is adjusted by 
    turning the Allen bolt spacer which is accessed 
    through the oil pump securing bolt hole.
    6.Fit and tighten bolt securing oil pump to engine.
    7.Fit engine upper oil sump.
     
     +  Engine - V8, REPAIRS, Gasket - oil 
    sump.
    8.Connect battery earth lead. 
    						
    							ENGINE - V8
    REPAIRS 12-2-57
    Gasket - lower oil sump 
    $% 12.60.37 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain engine oil.
     
     +  MAINTENANCE, PROCEDURES, 
    Engine oil and filter - V8 engine.
    4.Remove 21 bolts securing lower oil sump to 
    upper oil sump. Remove lower oil sump and 
    discard gasket.Refit
    1.Clean lower oil sump mating faces.
    2.Fit new gasket to lower oil sump mating face.
    3.Fit lower oil sump.
    4.Fit 21 bolts securing lower oil sump and tighten 
    to 10 Nm (7 lbf.ft).
    5.Fill engine with oil.
     
     +  MAINTENANCE, PROCEDURES, 
    Engine oil and filter - V8 engine.
    6.Connect battery earth lead. 
    						
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