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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							TORQUE WRENCH SETTINGS
    06-12
    Transfer Box
    + New nuts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Oil drain plug 25 Nm 18 lbf.ft
    Oil filler/level plug 25 Nm 18 lbf.ft
    Mass damper Torx screws 23 Nm 17 lbf.ft
    Transfer gearbox to automatic gearbox Torx bolts  43 Nm 32 lbf.ft
    Mounting to cross member nut and bolt 100 Nm 74 lbf.ft
    Multiplug bracket to transfer box bolts 25 Nm 18 lbf.ft
    Front and rear output flange nut + 100 Nm 74 lbf.ft
    Transfer gearbox ECU fuse nuts 6 Nm 4.4 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-13
     Automatic Gearbox - Td6
    + New plug must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Fluid drain plug + 20 Nm 15 lbf.ft
    Fluid filler/level plug + 20 Nm 15 lbf.ft
    Selector cable trunnion nut 15 Nm 11 lbf.ft
    Gearshift selector to carrier nuts  25 Nm 18 lbf.ft
    Selector lever to selector shaft nut 10 Nm 7 lbf.ft
    Detent spring bolts 10 Nm 7 lbf.ft
    Selector cable support bracket to gearbox bolts 10 Nm 7 lbf.ft
    Countershaft speed sensor Torx bolt 10 Nm 7 lbf.ft
    Mainshaft speed sensor bolt 10 Nm 7 lbf.ft
    Gearbox to engine Torx bolts:
    lM8
    lM1225 Nm
    72 Nm18 lbf.ft
    53 lbf.ft
    Gearbox blanking plate Torx bolts 25 Nm 18 lbf.ft
    Fluid cooler pipes to gearbox clamp bolt 25 Nm 18 lbf.ft
    Intermediate plate to gearbox bolt 10 Nm 7 lbf.ft
    Drive plate to torque convertor bolts 45 Nm 33 lbf.ft
    Cross member bolts 68 Nm 50 lbf.ft
    Mounting to cross member nut 100 Nm 74 lbf.ft
    Bell housing top Torx bolts 72 Nm 53 lbf.ft
    Extension housing bolts 10 Nm 7 lbf.ft
    Sump bolts10 Nm 7 lbf.ft
    Fluid cooler bolts 10 Nm 7 lbf.ft
    Fluid cooler pipe clamp bolts 10 Nm 7 lbf.ft
    Valve body bolts 10 Nm 7 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-14
    Automatic Gearbox - V8
    TORQUE DESCRIPTION METRIC IMPERIAL
    Fluid drain plug 25 Nm 18 lbf.ft
    Fluid filler/level plug 35 Nm 26 lbf.ft
    Selector cable trunnion nut 15 Nm 11 lbf.ft
    Gearshift selector to carrier nuts  25 Nm 18 lbf.ft
    Selector cable to selector lever nut 15 Nm 11 lbf.ft
    Starter inhibitor switch bolts  10 Nm 7 lbf.ft
    Starter inhibitor switch harness bracket bolt 10 Nm 7 lbf.ft
    Starter inhibitor switch guard bolts  10 Nm 7 lbf.ft
    Selector lever to inhibitor switch nut  10 Nm 7 lbf.ft
    Selector shaft nut  10 Nm 7 lbf.ft
    Shift solenoid retaining bracket Torx bolts  10 Nm 7 lbf.ft
    Valve block Torx bolts  10 Nm 7 lbf.ft
    Speed sensor to valve block clamp Torx bolt  10 Nm 7 lbf.ft
    Multiplug bracket bolt 10 Nm 7 lbf.ft
     Gearbox to engine Torx bolts 45 Nm 33 lbf.ft
    Fluid cooler banjo bolt  37 Nm 27 lbf.ft
    Fluid cooler pipe union 37 Nm 27 lbf.ft
    Fluid cooler saddle clamp bolt  6 Nm 4.4 lbf.ft
    Drive plate to torque converter bolts  45 Nm 33 lbf.ft
    Selector cable support bracket bolts  10 Nm 7 lbf.ft
    Cross member bolts  68 Nm 50 lbf.ft
    Mounting to cross member bolt 100 Nm 74 lbf.ft
    Top bell housing Torx bolts  25 Nm 18 lbf.ft
    Output flange housing to gearbox Torx bolts  10 Nm 7 lbf.ft
    Sump Torx bolts 10 Nm 7 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-15
     Driveshafts
    + New nuts/bolts must be fitted
    Final Drive
    + New nuts/bolts must be fitted
    Front Differential
    + Apply sealant, Part No. STC 50552 to threads
    TORQUE DESCRIPTION METRIC IMPERIAL
    Front road wheel nuts  140 Nm 103 lbf.ft
    Hub nut +420 Nm 311 lbf.ft
    Hub to damper nuts and bolts 250 Nm 184 lbf.ft
    Bearing support housing bolts 22 Nm 16 lbf.ft
    Drive shaft to differential drive flange bolts +:
    lStage 1
    lStage 240 Nm
    Further 60°30 lbf.ft
    Further 60°
    Support bearing to body nuts 21 Nm 15 lbf.ft
    Front propeller shaft to transfer box drive flange, nuts and bolts + 110 Nm 81 lbf.ft
    Rear propeller shaft to transfer box drive flange Torx bolts 85 Nm 63 lbf.ft
    Rear propeller shaft to differential flange  70 Nm 50 lbf.ft
    Rear propeller shaft, front section to rear section bolt 97 Nm  72 lbf.ft
    TORQUE DESCRIPTION METRIC IMPERIAL
    Oil drain plug 65 Nm 48 lbf.ft
    Oil filler/level plug 65 Nm 48 lbf.ft
    Propeller shaft to differential flange nuts  70 Nm 52 lbf.ft
    Propeller shaft support bearing nuts 21 Nm 15 lbf.ft
    Differential rear cover bolts 45 Nm 33 lbf.ft
    Differential to sub-frame +:
    lBolts
    lNuts100 Nm
    165 Nm74 lbf.ft
    121 lbf.ft
    TORQUE DESCRIPTION METRIC IMPERIAL
    Oil drain plug 
    +65 Nm 48 lbf.ft
     Oil filler/level plug 
    +35 Nm 26 lbf.ft
    Differential securing bolts 110 Nm 81 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-16
     Steering
    + New nuts/bolts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Track rod end locknut  55 Nm 40 lbf.ft
    Upper ball joint to hub nut  165 Nm 121 lbf.ft
    Tie rod  to sub frame nut 165 Nm 121 lbf.ft
    Damper upper mounting nuts 56 Nm 40 lbf.ft
    PAS pump high pressure pipe union 25 Nm 18 lbf.ft
    PAS rack bolts/nuts +:
    lStage 1
    lStage 2100 Nm
    Further 90°74 lbf.ft
    Further 90°
    PAS hose banjo bolts:
    lM14
    lM1636 Nm
    40 Nm26 lbf.ft
    30 lbf.ft
    Column to PAS rack clamp screw  24 Nm 18 lbf.ft
    Track rod ends to steering arm nuts + 80 Nm 59 lbf.ft
    Road wheel nuts 140 Nm 103 lbf.ft
    Track rod end ball joint nut + 80 Nm 59 lbf.ft
    Lower steering column Torx clamp bolt  24 Nm 18 lbf.ft
    PAS pump hose union nut 25 Nm 18 lbf.ft
    PAS hose to mounting nut 10 Nm 7 lbf.ft
    PAS pump brackets Torx bolts  25 Nm 18 lbf.ft
    PAS pump to mounting - Td6: 
    lM6 bolts
    lM8 bolts10 Nm
    25 Nm7 lbf.ft
    18 lbf.ft
    PAS pump to mounting - V8:
    lAllen bolts
    lNut10 Nm
    25 Nm7 lbf.ft
    18 lbf.ft
    PAS pump pulley bolts 25 Nm 18 lbf.ft
     PAS pump brackets Torx bolts 25 Nm 18 lbf.ft
    PAS pump high pressure pipe union to  25 Nm 18 lbf.ft
    Ancillary drive belt tensioner clamp bolts 30 Nm 22 lbf.ft
    Steering wheel retaining bolt  63 Nm 46 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-17
     Front Suspension
    + New nuts/bolts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Subframe to body bolts +:
    lStage 1 - All bolts
    lStage 2 - Rear bolts165 Nm
    Further 90°122 lbf.ft
    Further 90°
    Subframe to front crossmember bolt  132.5 Nm 97 lbf.ft
    Anti-roll bar heat shield nuts 2.5 Nm 1.8 lbf.ft
    Anti-roll bar links nuts 100 Nm 74 lbf.ft
    Road wheel nuts 140 Nm 103 lbf.ft
    Anti-roll bar bush clamp nuts 19 Nm 14 lbf.ft
    Ball joint bolts +  60 Nm 44 lbf.ft
    Tie rod to ball joint nut  80 Nm 59 lbf.ft
    Lower arm ball joint to hub nut  80 Nm 59 lbf.ft
    Tie rod to sub-frame bolt:
    lStage 1
    lStage 2165 Nm
    Further 90°121 lbf.ft
    Further 90°
    Lower arm to sub-frame bolt:
    lStage 1
    lStage 2165 Nm
    Further 90°121 lbf.ft
    Further 90°
    Spring and damper assembly to top mounting nuts  56 Nm 42 lbf.ft
    Air pipe to air spring connection 3.5 Nm 2.6 lbf.ft
    Hub to damper bolts 250 Nm 184 lbf.ft
    Ball joint to steering arm nut 80 Nm 59 lbf.ft
    Caliper to hub bolts  110 Nm 81 lbf.ft
    Hub to damper bolts 250 Nm 184 lbf.ft
    Height sensor link to lower arm nut  8 Nm 6 lbf.ft
     ABS sensor Allen screw  8 Nm 6 lbf.ft
    Hub nut +  420 Nm 311 lbf.ft
    Height sensor to mounting bracket Allen screws  5 Nm 3.7 lbf.ft
    Link to height sensor nut 8 Nm 6 lbf.ft
    Air reservoir to body bolts  8 Nm 6 lbf.ft
    Air supply unit to body bolts  8 Nm 6 lbf.ft
    Pipes to cross link valve unions 3.5 Nm 2.6 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-18
    Rear Suspension
    + New nuts/bolts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Lower arm to hub bolt + 250 Nm 184 lbf.ft
    Hub nut +420 Nm 311 lbf.ft
    Upper arm to hub bolt + 165 Nm 121 lbf.ft
    Brake pipe to upper arm Allen screw 5 Nm 3.7 lbf.ft
    Air pipe connection  3.5 Nm 2.6 lbf.ft
     Damper to lower arm bolt + 110 Nm 81 lbf.ft
    Damper spindle nut 27 Nm 20 lbf.ft
    Damper upper mounting nuts + 56 Nm 40 lbf.ft
     Anti-roll bar bush clamp bolts + 38 Nm 28 lbf.ft
    Anti-roll bar link nuts + 100 Nm 74 lbf.ft
    Tie rod ball joint nut + 165 Nm 121 lbf.ft
    Height sensor link to lower arm nut  19 Nm 14 lbf.ft
    Tie rod to sub-frame bolt + 165 Nm 121 lbf.ft
    Anti-roll bar link nuts + 100 Nm 74 lbf.ft
    Lower arm to sub-frame bolts + 165 Nm 121 lbf.ft
    Upper arm to sub-frame bolts + 165 Nm 121 lbf.ft
    Sub-frame to body bolts + 165 Nm 122 lbf.ft
    Height sensor to mounting bracket Allen screws  5 Nm 3.7 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-19
     Brakes
    + New nuts/bolts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Caliper to front hub bolts  110 Nm 81 lbf.ft
    Caliper to rear hub bolts 65 Nm 48 lbf.ft
    Mounting bracket and cover to pre-charge pump bolts  8 Nm 6 lbf.ft
    Pre-charge pump bolt 8 Nm 6 lbf.ft
    Pre-charge pump pipe to master cylinder unions 14 Nm 10 lbf.ft
    Master cylinder feed to pre-charge pump union 14 Nm 10 lbf.ft
    Alarm sounder to bracket nut  8 Nm 6 lbf.ft
    Brake master cylinder nuts + 26 Nm 19 lbf.ft
    Brake pipes to master cylinder unions 14 Nm 10 lbf.ft
    Return spring bracket to pedal box nuts and bolts  10 Nm  7 lbf.ft
    Handbrake lever to bracket nuts  21 Nm 15 lbf.ft
    Brake bleed screws  14 Nm 10 lbf.ft
    Caliper housing to carrier guide pins  33 Nm 24 lbf.ft
    Vacuum pump bolts + 22 Nm 16 lbf.ft
     ABS sensor Allen screw 8 Nm 6 lbf.ft
    Modulator mounting bracket bolts 8 Nm 6 lbf.ft
    ABS modulator brake pipe unions  18 Nm 13 lbf.ft
    Pressure sensor to ABS modulator  20 Nm 15 lbf.ft
    DSC sensor to mounting bracket bolts 8 Nm 6 lbf.ft
    Handbrake cable to backplate bolt 8 Nm 6 lbf.ft
    Handbrake cable support clip bolt 6 Nm 8.8 lbf.ft
    Brake servo to pedal bracket nuts + 26 Nm 19 lbf.ft
    ABS ECU Torx screws 2.9 Nm  2.2 lbf.ft
    DSC sensor bolts 8 Nm 6 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-20
     Restraint Systems
    + New bolts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Seat belt reel Torx bolt  31 Nm 23 lbf.ft
    Seat belt upper fixing Torx bolt 50 Nm 37 lbf.ft
    Seat belt height adjuster Torx nut 31 Nm 23 lbf.ft
    Seat belt guide bolts 6 Nm 4.4 lbf.ft
    Seat belt pretensioner Torx bolt 48 Nm 35 lbf.ft
    Switch units to airbag module Torx screws 2.5 Nm 1.8 lbf.ft
    Airbag module bolts 22 Nm 16 lbf.ft
    Crash sensor Torx screws 8 Nm 6 lbf.ft
    Door airbag module to door bolts + 9 Nm 7 lbf.ft
    DCU to body bolts 10 Nm 7 lbf.ft 
    						
    							TORQUE WRENCH SETTINGS
    06-21
    Body
    + New bolts must be fitted
    TORQUE DESCRIPTION METRIC IMPERIAL
    Lower tailgate striker bolts  25 Nm 18 lbf.ft
    Front glass Torx bolts 10 Nm 7 lbf.ft
    Front door glass regulator upper clamp bolts  10 Nm 7 lbf.ft
    Front door glass regulator lower bolts + 10 Nm 7 lbf.ft
    Rear door glass regulator upper bolts  10 Nm 7 lbf.ft
    Rear door glass regulator lower bolts + 10 Nm 7 lbf.ft
    Door pocket finisher nuts  3 Nm 2.2 lbf.ft
    Door latch Torx screws  10 Nm 7 lbf.ft
     Spoiler to tailgate bolts 10 Nm 7 lbf.ft
    Bumper armature: 
    lBolts
    lNuts10 Nm
    45 Nm7 lbf.ft
    33 lbf.ft
    Door mirror assembly to door Torx screws 10 Nm 7 lbf.ft
    Door mirror motor to cheater, Torx screws 14 Nm 10 lbf.ft
     A post trim screw 2 Nm 1.5 lbf.ft
    Fascia to bulkhead nuts and bolts 25 Nm 18 lbf.ft
     HEVAC to bulkhead nuts 10 Nm 7 lbf.ft
    Steering column clamp Torx bolt 25 Nm 18 lbf.ft
    Centre console support bracket bolts 10 Nm 7 lbf.ft
    Handbrake mounting bracket to body bolts  25 Nm 18 lbf.ft
    Automatic gearbox selector carrier nuts  25 Nm 18 lbf.ft
    Centre fascia support bracket bolts  25 Nm 18 lbf.ft
    Headlining to sunshine roof screws 2.5 Nm 1.9 lbf.ft
    Seat securing nuts and bolts 45 Nm 33 lbf.ft
    Seat belt to seat bolt 48 Nm 35 lbf.ft
    Rear seat securing nuts and bolts 25 Nm 18 lbf.ft
    Sun roof motor:
    lTorx screws
    lAllen screw5 Nm
    10 Nm3.7 lbf.ft
    7 lbf.ft
    Tailgate latch bolts 10 Nm 7 lbf.ft 
    						
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