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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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REAR SUSPENSION REPAIRS 64-3 REPAIRS Hub $% 64.15.01 Remove 1.Raise rear of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Release drive shaft hub nut stake. 4.With an assistant applying brakes, remove and discard drive shaft hub nut. 5.Remove brake disc. + BRAKES, REPAIRS, Brake disc - rear. 6.Remove brake shoe upper return spring. 7.Rotate brake shoe retainers 90 ° and remove.8.Remove brake shoe assembly complete with lower spring and adjuster. 9.Remove shoe expander. 10.Remove tie rod. + REAR SUSPENSION, REPAIRS, Tie rod. 11.Release ABS sensor lead from hub. 12.Remove bolt securing ABS sensor, release sensor and position aside. M70 1135 M70 1142 M70 1145
REAR SUSPENSION 64-4 REPAIRS 13.Remove Allen screw securing hand brake cable bracket. 14.Remove bolt securing handbrake cable to backplate. 15.Release handbrake cable from backplate. 16.Fit centre screw LRT-60-030/3 to LRT-60-030/ 1 and fit to hub with spacer LRT-60-030/2. Secure with nuts LRT-60-030/5. 17.Tighten centre screw to press drive shaft from flange. 18.Remove tools.19.Reference mark eccentric in relationship to upper arm. 20.Remove and discard nut and bolt securing hub to upper arm. Release hub from arm. 21.Remove and discard nut and bolt securing lower arm to hub. 22.Remove hub assembly. Refit 1.Clean drive shaft and flange splines. 2.Lightly lubricate splines. 3.Clean hub and mating faces on upper and lower arms. 4.Position hub assembly, fit new lower bolt and locate drive shaft in hub. 5.Align hub to upper arm, fit new bolt, align eccentric to reference mark and lightly tighten. 6.Tighten bolt securing lower arm to hub to 250 Nm (184 lbf.ft).
REAR SUSPENSION REPAIRS 64-5 7.Fit LRT-60-030/4 to drive shaft. 8.Fit LRT-60-030/1 with spacer LRT-60-030/2 and secure with nuts LRT-60-030/5. 9.Fit nut to LRT-60-030/4 and tighten nut to pull drive shaft into drive flange. 10.Remove tools. 11.Locate handbrake cable to backplate, fit bolt and tighten to 8 Nm (6 lbf.ft). 12.Position handbrake cable bracket to upper arm, fit Allen screw and tighten to 5 Nm (3.7 lbf.ft). 13.Clean ABS sensor, smear sensor with an anti- seize grease and fit sensor to hub. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 14.Fit Allen screw securing ABS sensor and tighten to 8 Nm (6 lbf.ft). 15.Fit tie rod. + REAR SUSPENSION, REPAIRS, Tie rod. 16.Clean backplate and brake disc with brake cleaning fluid. 17.Clean expander. 18.Fit expander. 19.Position brake shoe assembly, fit retainers and upper return spring. 20.Fit brake disc. + BRAKES, REPAIRS, Brake disc - rear. 21.Fit new hub nut and tighten to 420 Nm (311 lbf.ft). 22.Stake nut to shaft. 23.Adjust handbrake. + BRAKES, ADJUSTMENTS, Handbrake adjustment. 24.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 25.Remove stands and lower vehicle. 26.Check wheel alignment. 27.Tighten bolt securing upper arm to hub to 165 Nm (121 lbf.ft). Ball joint - upper $% 64.15.07 Remove 1.Raise rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Release ABS sensor lead from upper arm. 4.Remove Allen screw securing brake pipe. 5.Position jack under damper mounting bracket to support lower arm. 6.Reference mark eccentric in relationship to upper arm. 7.Remove and discard nut and bolt securing hub to upper arm. Release hub from arm. M64 0199
REAR SUSPENSION 64-6 REPAIRS 8.Remove ball joint using LRT-64-025/1 with LRT-64-025/2, (RH side illustrated). Refit 1.Clean ball joint and location in hub. 2.Fit ball joint with chamfer facing towards rear using LRT-64-025/1 with LRT-64-025/2 to give protrusion A from machined face. Protrusion A = 0.75 mm (0.030 in.). 3.Align hub to upper arm, fit new bolt, align eccentric to reference mark and lightly tighten. 4.Fit Allen screw securing brake pipe to upper arm and tighten to 5 Nm (3.7 lbf.ft). 5.Secure ABS sensor lead. 6.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 7.Lower vehicle. 8.Check wheel alignment. 9.Tighten bolt securing upper arm to hub to 165 Nm (121 lbf.ft). Ball joint - lower $% 64.15.08 Remove 1.Remove tie rod. + REAR SUSPENSION, REPAIRS, Tie rod. 2.Position jack under damper mounting bracket to support lower arm. 3.Remove and discard nut and bolt securing lower arm to hub. 4.Lower support jack. 5.Release hub from lower arm and support to give access to ball joint. 6.Remove and discard circlip. 7.Remove lower bolt securing brake disc backplate. 8.Remove ball joint using LRT-64-026/1 with LRT-64-026/3, (RH side illustrated).
REAR SUSPENSION REPAIRS 64-7 Refit 1.Clean ball joint and location in hub. 2.Fit ball joint with circlip groove facing towards rear using LRT-64-026/3 with LRT-64-026/2. 3.Fit new circlip. 4.Fit bolt securing brake disc backplate. 5.Clean lower arm and hub mating faces. 6.Align hub to lower arm, fit new nut and bolt and tighten to 250 Nm (184 lbf.ft). 7.Fit tie rod. + REAR SUSPENSION, REPAIRS, Tie rod. 8.Check wheel alignment. Bearing(s) - hub $% 64.15.14 Remove 1.Remove hub assembly. + REAR SUSPENSION, REPAIRS, Hub. 2.Remove 4 bolts securing backplate to hub. 3.Fit adapter, LRT-60-033/5 to drive flange. M64 0205
REAR SUSPENSION 64-8 REPAIRS 4.Position plate, LRT-60-033/2, fit pin LRT-60- 033/9 to tie bar location and secure to plate. 5.Locate pins LRT-60-033/7 andLRT-60-033/8 to plate and align to brake caliper mounting bolt locations. Fit bolts to secure pins. NOTE: Pins locate in holes marked REAR, with longer pin LRT-60-033/7 aligned with caliper top mounting bolt hole. 6.Screw hydraulic ram, LRT-60-033/1 into plate and press drive flange from hub. NOTE: Outer bearing track will remain on drive flange. 7.Remove brake disc shield. 8.Remove plate, LRT-60-033/2 and pin LRT-60- 033/9. 9.Remove pins, LRT-60-033/7 and LRT-60-033/ 8. 10.Remove and discard circlip. 11.Position hub to bed of hydraulic press, fit adapter LRT-60-033/6 to bearing and press out bearing. 12.Remove bearing track from drive flange using a bearing separator. Refit 1.Clean hub and drive flange. M60 0835
REAR SUSPENSION REPAIRS 64-9 2.Position anvil, LRT-60-033/10 to bed of hydraulic press and locate hub on anvil. 3.Ensure hub and bearing mating surfaces are clean and dry. 4.Apply stud/bearing fit, STC 50553 to bearing mating surface in hub for half its length. 5.Press bearing into hub using adapter LRT-60- 033/12. 6.Fit new circlip.7.Clean backplate and mating face, fit backplate and fit and tighten bolts. 8.Fit bearing support, LRT-60-033/11 to anvil, and press flange into bearing using adapter LRT-60-033/12. 9.Remove tools. 10.Fit hub assembly. + REAR SUSPENSION, REPAIRS, Hub.
REAR SUSPENSION 64-10 REPAIRS Air spring $% 64.21.01 It is not necessary to depressurise the whole system, only the side from which the air spring is being replaced. Do not depressurise air suspension system before raising vehicle When removing Voss connectors from any air suspension component, the connector must be left attached to the air pipe being removed. Do not remove the connector from the air pipe. Removing the connector from the air pipe could cause the connector to scratch the pipe and increase the likelihood of leaks. Remove 1.Raise rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove clip from upper mounting.4.Remove screw securing spring to lower arm. 5.Depressurise air spring being replaced. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. 6.Remove bolt securing damper to lower arm. 7.Release damper from lower arm. 8.With assistance, lower suspension arm and release spring for access to air pipe connection. CAUTION: Do not extend or compress air spring. 9.Disconnect air pipe. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 10.Remove air spring assembly. M64 0185
REAR SUSPENSION REPAIRS 64-11 Refit 1.If fitting a new spring, remove air connector from new spring. CAUTION: Check air spring for signs of damage. If air spring is damaged, it must be replaced. 2.Position air spring, connect air pipe but do not tighten union at this stage. CAUTION: Ensure air pipe connections are clean. 3.With assistance fit air spring in lower arm ensuring rotation lock spigot is correctly located. CAUTION: Do not extend or compress air spring. 4.Tighten air pipe connection to 3.5 Nm (2.6 lbf.ft). 5.Fit screw securing spring to lower arm and tighten to 7 Nm (5 lbf.ft). 6.Align damper to lower arm, fit through bolt and tighten to 110 Nm (81 lbf.ft). 7.Pressurise system sufficiently to locate spring top mounting and fit clip. 8.Pressurise suspension. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. CAUTION: The system must be pressurised before putting weight of vehicle on suspension. 9.Fit road wheel(s) and tighten nuts to 140 Nm (103 lbf.ft). 10.Remove stands and lower vehicle. Damper $% 64.30.02 Do not depressurise air suspension system before raising vehicle. It is not necessary to depressurise the whole system, only the side from which the damper is being replaced. Remove 1.Remove spare wheel cover. 2.Release rear seat squab and fold seat forward. 3.Release floor carpet for access to damper upper mounting nuts. 4.Raise front and rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 5.Remove road wheel. 6.Position jack to support the lower arm. CAUTION: Do not allow suspension arm to hang unsupported on air spring. 7.Depressurise air spring from side that damper is being replaced from. + REAR SUSPENSION, ADJUSTMENTS, Suspension - depressurise and repressurise. 8.Remove 3 nuts securing damper to body. M64 0176