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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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FRONT SUSPENSION 60-8 REPAIRS 9.Remove nut from track rod end. 10.Fit an M14 nut to ball pin, flush with end of pin. 11.Using LRT-57-036 separate ball pin from steering arm. Remove M14 nut and release ball pin from steering arm. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 12.Position jack to support the lower arm. 13.Remove 2 nuts and bolts securing hub to damper. 14.Release hub from damper and lower arm, sufficiently to clear damper.15.Remove cap from top mounting. 16.Remove inboard nut securing spring and damper assembly and mark relationship between stud and turret for refitting reference. 17.Remove 2 remaining nuts, release spring and damper assembly and lower sufficiently for access to air pipe connection. 18.Remove connector from air spring. CAUTION: Always fit plugs to open connections to prevent contamination. 19.Remove spring and damper assembly. 20.Remove and discard paper gasket from spring and damper assembly. Refit 1.Clean spring and damper location. CAUTION: Check air spring for signs of damage. If air spring is damaged, it must be replaced. 2.If fitting a new spring and damper assembly, remove air connector from new assembly. 3.Fit new paper gasket to spring and damper assembly. M54 0179 LRT-57-036 M60 0793
FRONT SUSPENSION REPAIRS 60-9 4.Position spring and damper assembly, connect air pipe but do not tighten union at this stage. CAUTION: Ensure air pipe connections are clean. 5.Locate spring and damper assembly to body, fit top mounting nuts, align stud to reference mark and tighten nuts to 56 Nm (42 lbf.ft). CAUTION: Ensure paper tag on gasket is visible through large hole on suspension turret, arrowed in illustration. 6.Fit cap to top mounting. 7.Tighten air pipe connection to 3.5 Nm (2.6 lbf.ft). 8.Connect hub to damper, fit bolts and tighten to 250 Nm (184 lbf.ft). 9.Clean ball joint taper and taper seat. 10.Connect ball joint to steering arm, fit new nut and tighten to 80 Nm (59 lbf.ft). 11.Clean mating faces of caliper and hub. 12.Position caliper to hub, fit bolts and tighten to 110 Nm (81 lbf.ft). 13.Secure brake hose and ABS sensor harness to damper. 14. LH side only: Secure pad wear sensor lead. 15.Fit washer, connect anti-roll bar link, fit nut and tighten to 100 Nm (74 lbf.ft). CAUTION: The washer is hardened and must be fitted in the correct position. 16.Pressurise suspension. + FRONT SUSPENSION, ADJUSTMENTS, Air suspension system - depressurise and repressurise. CAUTION: The system must be pressurised before putting weight of vehicle on suspension. 17.Fit road wheel(s) and tighten nuts to 140 Nm (103 lbf.ft).18.Remove stand(s) and lower vehicle. 19.Check front wheel alignment.
FRONT SUSPENSION 60-10 REPAIRS Hub $% 60.25.01 Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Release drive shaft hub nut stake. 4.With an assistant applying brakes, remove and discard drive shaft hub nut. 5.Remove brake disc. + BRAKES, REPAIRS, Brake disc - front. 6.Release ABS sensor lead from clip. 7.Release sensor lead from damper, remove Allen screw and release ABS sensor from hub.8.Remove nut securing height sensor link to lower arm and release link. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 9.Loosen bolt securing lower arm to subframe one quarter of a turn. 10.Remove nut securing lower arm ball joint to hub. 11.Using LRT-54-027 release lower arm ball joint and disconnect lower arm from hub. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. M47 0412 M60 0789LRT -54-027
FRONT SUSPENSION REPAIRS 60-11 12.Loosen bolt securing tie rod to subframe one quarter of a turn. 13.Remove nut securing tie rod to ball joint. 14.Using LRT-54-027 release tie rod from ball joint CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint.15.Remove and discard nut securing track rod ball joint to steering arm. 16.Fit an M14 nut to ball pin, flush with end of pin. 17.Using LRT-57-036 separate ball pin from steering arm. Remove M14 nut and release ball pin from steering arm. CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 18.Fit centre screw LRT-60-030/3 to LRT-60-030/ 1 and fit to hub with spacer LRT-60-030/2. Secure with nuts LRT-60-030/5. 19.Tighten centre screw to press drive shaft from flange. 20.Remove tools. M60 0787 LRT -54-027
FRONT SUSPENSION 60-12 REPAIRS 21.Remove 2 nuts and bolts securing hub to damper. 22.Remove hub assembly. Refit 1.Clean hub to damper mating faces 2.Clean drive shaft and flange splines. 3.Lightly lubricate splines. 4.Position hub assembly and fit upper bolt, locate drive shaft to hub, align hub and fit lower bolt Tighten bolts securing hub to damper to 250 Nm (184 lbf.ft). 5.Fit LRT-60-030/4 to drive shaft. 6.Fit LRT-60-030/1 with spacer LRT-60-030/2 and secure with nuts LRT-60-030/5. 7.Fit nut to LRT-60-030/4 and tighten nut to pull drive shaft into drive flange. 8.Remove tools. 9.Clean ball joint tapers and taper seats. 10.Connect ball joint to steering arm, fit new nut and tighten to 80 Nm (59 lbf.ft). 11.Connect tie rod to ball joint, fit nut and tighten to 80 Nm (59 lbf.ft). 12.Connect lower arm ball joint to hub, fit nut and tighten to 80 Nm (59 lbf.ft).13.Replace bolts securing lower arm to subframe and tie rod to subframe but do not tighten at this stage. 14.Connect height sensor link to lower arm, fit nut and tighten to 8 Nm (6 lbf.ft). CAUTION: Ensure height sensor arm is pointing outwards. 15.Clean ABS sensor, smear sensor with an anti- seize grease and fit sensor to hub. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 16.Fit Allen screw securing ABS sensor and tighten to 8 Nm (6 lbf.ft). 17.Secure sensor lead to damper. 18.Fit front brake disc. + BRAKES, REPAIRS, Brake disc - front. 19.Fit new hub nut and tighten to 420 Nm (311 lbf.ft). 20.Stake nut to shaft. 21.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 22.Remove stands and lower vehicle. 23.Tighten bolt securing lower arm to subframe to 165 Nm (121 lbf.ft) plus a further 90°. 24.Tighten bolt securing tie rod to subframe to 165 Nm (121 lbf.ft) plus a further 90°. 25.Check front wheel alignment.
FRONT SUSPENSION REPAIRS 60-13 Bearings - hub $% 60.25.14 Remove 1.Remove hub assembly. + FRONT SUSPENSION, REPAIRS, Hub. 2.Remove 3 bolts securing brake disc shield. 3.Position pins, LRT-60-033/3 to brake caliper mounting bolt locations and secure with bolts. 4.Fit adapter, LRT-60-033/5 to drive flange.5.Locate plate, LRT-60-033/2 to pins, fit pin LRT- 60-033/4 over steering arm and secure to plate. NOTE: Pins locate in holes marked FRONT 6.Screw hydraulic ram, LRT-60-033/1 into plate and press drive flange from hub. NOTE: Outer bearing track will remain on drive flange. 7.Remove plate LRT-60-033/2 and pin LRT-60- 033/4. M60 0830
FRONT SUSPENSION 60-14 REPAIRS 8.Remove and discard circlip. 9.Fit adapter, LRT-60-033/6 to bearing and using method previously described, remove bearing. 10.Remove pins LRT-60-033/3. 11.Remove bearing track from drive flange using a bearing separator. Refit 1.Clean hub and drive flange.2.Position anvil, LRT-60-033/10 to bed of hydraulic press and locate hub on anvil. 3.Ensure hub and bearing mating surfaces are clean and dry. 4.Apply stud/bearing fit, STC 50553 to bearing mating surface in hub for half its length. 5.Press bearing into hub using adapter LRT-60- 033/12. M60 0835
FRONT SUSPENSION REPAIRS 60-15 6.Fit new circlip. 7.Fit bearing support, LRT-60-033/11 to anvil, and press flange into bearing using adapter LRT-60-033/12. 8.Remove tools. 9.Clean disc shield and mating face, align shield and fit and tighten bolts. 10.Fit hub assembly. + FRONT SUSPENSION, REPAIRS, Hub. Lower arm $% 60.35.03 The Lower arm Ball Joints must be replaced as a pair. Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove nut securing height sensor link to lower arm and release link. 4.Loosen bolt securing lower arm to subframe one quarter of a turn. 5.Remove nut securing lower arm ball joint to hub. 6.Using LRT-54-027 release lower arm ball joint and disconnect lower arm from hub. M60 0789LRT -54-027
FRONT SUSPENSION 60-16 REPAIRS 7.Remove bolt securing lower arm to subframe. Discard bolt. 8.Remove lower arm. Refit 1.Position lower arm and align to subframe fit new bolt but do not tighten at this stage. CAUTION: Nuts and bolts must be tightened with weight of vehicle on suspension. 2.Clean ball joint taper and taper seat. 3.Connect lower arm ball joint to hub, fit nut and tighten to 80 Nm (59 lbf.ft). CAUTION: Ensure ball joint seal is not damaged. A damaged seal will lead to premature failure of the joint. 4.Connect height sensor link to lower arm, fit nut and tighten to 8 Nm (6 lbf.ft). CAUTION: Ensure height sensor arm is pointing outwards. 5.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 6.Remove stand(s) and lower vehicle. 7.Tighten bolt securing lower arm to subframe to 165 Nm (121 lbf.ft) plus a further 90°. 8.Check front wheel alignment. Bush - lower arm $% 60.35.26 The lower arm bushes must be replaced as a pair. Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheels. 3.Remove nut securing height sensor link to lower arm and release link. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 4.Remove bolt securing lower arm to subframe. Discard bolt. 5.Release lower arm from subframe. 6.Using LRT-60-031/1 and LRT-60-031/2 remove lower arm bush.
FRONT SUSPENSION REPAIRS 60-17 Refit 1.Clean bush and bush location in lower arm. 2.Using LRT-60-031/1 and LRT-60-031/3 fit bush to lower arm. 3.Position lower arm and align to subframe fit new bolt but do not tighten at this stage. CAUTION: Nuts and bolts must be tightened with weight of vehicle on suspension. 4.Connect height sensor link to lower arm, fit nut and tighten to 8 Nm (6 lbf.ft). CAUTION: Ensure height sensor arm is pointing outwards. 5.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 6.Remove stand(s) and lower vehicle. 7.Tighten bolt securing lower arm to subframe to 165 Nm (121 lbf.ft) plus a further 90°. 8.Repeat procedure for other side. 9.Check front wheel alignment. Height sensor $% 60.36.01 For models fitted with Xenon headlamps, the RH front and RH rear height sensors are different to those models with standard headlamps. The Xenon sensors can be identified by a white stripe on the back face of the sensor housing. These sensors can be fitted to models without Xenon headlamps. The sensors fitted to models without Xenon headlamps cannot be fitted to those with Xenon headlamps. Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove road wheel. 3.Remove cable tie and disconnect multiplug. 4.Remove nut and disconnect link from sensor. CAUTION: Use an open ended spanner on flats provided to prevent ball joint rotating. 5.Using a 4mm Allen socket, remove 2 Allen screws securing height sensor to mounting bracket and remove height sensor.