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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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STEERING 57-24 REPAIRS Oil cooler - power steering - Td6 $% 57.15.11 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Disconnect battery earth lead. 2.Remove front grille. + EXTERIOR FITTINGS, REPAIRS, Front grille. 3.Remove viscous coupling. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 4.Remove 2 bolts securing fuel cooler intake duct to bonnet locking platform. 5.Remove 2 screws securing intake duct to fuel cooler. 6.Remove intake duct assembly from vehicle.7.Remove 2 bolts securing radiator to bonnet locking platform. 8.Ease radiator assembly rearward, release and remove radiator retaining clips. 9.Release clips securing condenser fan cowl to radiator assembly, lift cowl from retainers. 10.Position container to collect PAS fluid spillage. M19 3396
STEERING REPAIRS 57-25 11.Release and disconnect PAS hoses from fluid cooler. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 12.Ease radiator assembly rearward, release PAS cooler from retaining clips and remove. Refit 1.Clean PAS cooler pipe connections. 2.Fit and secure PAS cooler. 3.Fit and secure condenser fan cowl assembly. 4.Position radiator to mounting, fit and secure retaining clips. 5.Position and secure radiator assembly to bonnet locking platform. 6.Fit and secure PAS hoses to cooler. 7.Fit intake duct assembly and secure to cooler with screws. 8.Secure cooler intake duct to bonnet locking platform and tighten bolts to 3 Nm (2.2 lbf.ft). 9.Fit viscous coupling. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 10.Fit front grille. + EXTERIOR FITTINGS, REPAIRS, Front grille. 11.Connect battery earth lead. 12.Top-up PAS reservoir and bleed system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. Oil cooler - power steering - V8 $% 57.15.11 Remove 1.Disconnect battery earth lead. 2.Remove front grille. + EXTERIOR FITTINGS, REPAIRS, Front grille. 3.Remove radiator assembly. + COOLING SYSTEM - V8, REPAIRS, Radiator. 4.Position container to collect PAS fluid spillage. 5.Release and disconnect PAS hoses from fluid cooler. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 6.Release cooling pack from LH mounting bracket. M57 1118 M57 1118
STEERING 57-26 REPAIRS 7.Release 2 clips securing fan cowl to cooling pack and position the fan cowl aside. 8.Carefully release and remove PAS cooler from the cooling pack. Refit 1.Clean PAS cooler pipe connections. 2.Fit and secure PAS cooler. 3.Fit and secure fan cowl to the cooling pack. 4.Fit cooling pack to the mounting bracket. 5.Fit and secure PAS hoses to cooler. 6.Fit radiator assembly. + COOLING SYSTEM - V8, REPAIRS, Radiator. 7.Fit front grille. + EXTERIOR FITTINGS, REPAIRS, Front grille. 8.Connect the battery earth lead. 9.Top-up PAS reservoir and bleed system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. Pump - power steering - Td6 $% 57.20.14 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Disconnect battery earth lead. 2.Remove viscous fan. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 3.Remove ancillary drive belt. + CHARGING AND STARTING, REPAIRS, Ancillary drive belt - Td6. 4.Remove bolts and remove PAS pump pulley. 5.Cover alternator to prevent PAS oil contamination. 6.Place container beneath PAS reservoir, remove pipe union and allow fluid to drain. Plug connections. CAUTION: Care must be taken to ensure that oil or fluid does not enter or contaminate the alternator. 7.Discard O ring. M57 1115
STEERING REPAIRS 57-27 8.Position container, release and disconnect return hose from PAS cooler. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 9.Remove 4 bolts and remove PAS pump. NOTE: Do not carry out further dismantling if component is removed for access only. 10.Remove 5 Torx screws and remove brackets from PAS pump.Refit 1.Fit brackets to PAS pump and tighten Torx bolts to 25 Nm (18 lbf.ft). 2.Position PAS pump to mounting and fit bolts. Tighten M8 bolts to 25 Nm (18 lbf.ft) and M6 bolts to 10 Nm (7 lbf.ft). 3.Clean PAS cooler pipe connections. 4.Fit and secure fluid cooler hose to cooler. 5.Clean PAS pump and pipe union. 6.Fit new O ring to high pressure pipe, align to PAS pump and tighten union to 25 Nm (18 lbf.ft). 7.Position PAS pump pulley to PAS pump, fit and finger tighten bolts. 8.Fit ancillary drive belt. + CHARGING AND STARTING, REPAIRS, Ancillary drive belt - Td6. 9.Tighten PAS pulley bolts to 25 Nm (18 lbf.ft). 10.Fit viscous fan. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 11.Connect battery earth lead.
STEERING 57-28 REPAIRS Pump - power steering - V8 $% 57.20.14 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 4.Loosen 2 ancillary drive belt tensioner bolts. 5.Rotate tensioner fully clockwise to release tension on drive belt. 6.Release ancillary drive belt from tensioner pulley. 7.Release ancillary drive belt from PAS pump pulley.8.Place container beneath PAS pump, release pipe union and allow fluid to drain. Plug connections. 9.Release clip and disconnect PAS feed hose from PAS pump. Plug connections. 10.Remove 2 Allen bolts and 1 nut. Remove PAS pump. NOTE: Do not carry out further dismantling if component is removed for access only. 11.Hold PAS pump centre shaft using an Allen key and loosen PAS pump pulley bolts. 12.Remove bolts and remove PAS pump pulley. 13.Remove 5 Torx screws and remove brackets from PAS pump. Refit 1.Fit brackets to PAS pump and tighten 5 Torx bolts securing PAS pump brackets to 25 Nm (18 lbf.ft). 2.Position PAS pump pulley to PAS pump, fit and finger tighten bolts. 3.Secure PAS pump centre shaft using an Allen key and tighten 3 bolts securing PAS pump pulley to 25 Nm (18 lbf.ft).
STEERING REPAIRS 57-29 4.Position PAS pump to mounting, fit Allen bolts and securing nut. Tighten Allen bolts to 10 Nm (7 lbf.ft) and securing nut to 25 Nm (18 lbf.ft). 5.Remove plug connections, connect PAS feed hose to PAS pump and secure with clip. 6.Clean PAS pump and pipe union. 7.Fit new O ring to high pressure pipe union, align to PAS pump and tighten PAS pump high pressure pipe union to 25 Nm (18 lbf.ft). 8.Fit ancillary drive belt to all pulleys except tensioner pulley. 9.Fit ancillary drive belt to tensioner pulley. Ensure ancillary drive belt is aligned to all pulleys. 10.Tension ancillary drive belt. 11.Tighten tensioner clamp bolts to 30 Nm (22 lbf.ft). 12.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 13.Connect battery earth lead. 14.Fill and bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. Column assembly - inner & outer $% 57.40.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Move drivers seat fully rearwards for access. 2.Remove drivers side footwell closing panel. + INTERIOR FITTINGS, REPAIRS, Closing panel - drivers side. 3.Secure bonnet in upright position using service clips. 4.If steering wheel is not locked, turn wheel to obtain better access to steering column shaft upper Torx clamp bolt. 5.Disconnect battery earth lead. 6.Working from under bonnet, remove and discard upper Torx bolt from steering coupling. 7.Remove rotary coupler assembly. + RESTRAINT SYSTEMS, REPAIRS, Rotary coupler.
STEERING 57-30 REPAIRS 8. Models with manual steering column control only: Disconnect multiplug from steering column control module. 9.Disconnect multiplugs from steering column adjustment and lock motors. 10.Remove cable tie and disconnect multiplug from steering angle sensor. Protect fascia shroud adjacent to steering column aperture.11.Release closing panel light harness, from securing clip in column frame. 12.Remove 4 bolts from steering column, carefully release column shaft from steering coupling and with assistance, remove column assembly from vehicle. M57 1162A M57 1166
STEERING REPAIRS 57-31 13.Ensure nylon sealing ring is fitted to steering shaft. If sealing ring is missing, remove it from column gaiter and fit to redundant steering shaft. NOTE: Do not carry out further dismantling if component is removed for access only. 14.Remove nut and bolt from lower steering shaft to column, remove shaft. 15. Models with manual steering column control only: Remove 2 screws from steering control module and remove module Refit 1. Models with manual steering column control only: Fit steering control module, secure with screws. 2.Fit lower steering shaft to column and secure with nut and bolt, tighten to 25 Nm (18 lbf.ft). 3.Lubricate steering column nylon sealing ring. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Capacities. 4.Carefully position steering column assembly to vehicle. With assistance align steering column shaft to steering coupling, ensure groove in shaft aligns with bolt hole in steering column.5.Fit steering coupling Torx bolt to ensure shaft is correctly aligned. 6.Ensure nylon sealing ring is located in groove within steering column gaiter. 7.Fit and finger tighten bolts securing steering column to fascia rail. 8.Ensure fascia rail locating pegs are aligned to steering column assembly, tighten bolts to 25 Nm (18 lbf.ft). 9.Working from under bonnet, tighten steering coupling Torx bolt to 25 Nm (18 lbf.ft). 10.Fit closure panel light harness clip to frame and secure harness to column. 11.Connect multiplug to steering angle sensor, secure harness with cable tie. 12.Connect multiplugs to steering column adjustment and lock motors. 13. Models with manual steering column control only: Connect multiplug to steering column control module. 14.Fit rotary coupler assembly. + RESTRAINT SYSTEMS, REPAIRS, Rotary coupler. 15.Fit drivers side footwell closing panel. + INTERIOR FITTINGS, REPAIRS, Closing panel - drivers side. 16.Connect battery earth lead. 17.Connect bonnet support gas struts to body. 18.Check operation of steering column tilt, extension and lock motors. 19.Testbook/T4 must be used to initiate a new steering angle sensor. The initiation procedure can be found in Testbook/T4 by selecting the following icons. lSystem diagnosis lABS lVehicle maintenance
STEERING 57-32 REPAIRS Sensor- steering angle/column $% 57.40.02 Remove 1.Remove steering column assembly. + STEERING, REPAIRS, Column assembly - inner & outer. 2.Release steering angle sensor from retaining clip and remove from shaft. Refit 1.Position steering angle sensor to shaft and secure to retaining clip. NOTE: Make sure the steering angle sensor is correctly aligned to the steering shaft. 2.Fit steering column assembly. + STEERING, REPAIRS, Column assembly - inner & outer. 3.Testbook/T4 must be used to initiate a new steering angle sensor. The initiation procedure can be found in Testbook/T4 by selecting the following icons. lSystem diagnosis lABS lVehicle maintenance Nacelle - column - complete $% 57.40.29 Remove 1.Fully extend the steering column for access. 2.Remove 3 Torx screws securing steering column nacelle. Steering wheel removed from graphic for illustration purposes only. 3.Release nacelle from clips securing assembly to column extension gaiter 4.Remove steering column nacelle. Refit 1.Push steering column extension gaiter fully forwards and fit lower half of nacelle. 2.Fit and tighten the 2 T25 Torx screws. Ensure the lower half of nacelle does not foul the steering wheel. 3.Fit upper half of nacelle and ensure that clips engage with lower half. 4.Secure upper half of nacelle with T20 Torx screw. 5.Fit and secure steering column extension gaiter to nacelle. Ensure the nacelle does not foul the steering wheel.
STEERING REPAIRS 57-33 Switch - column adjustment - control $% 57.41.05 Remove 1.Remove rotary coupler. + RESTRAINT SYSTEMS, REPAIRS, Rotary coupler. 2.Release clip securing switch to rotary coupler and remove switch assembly. Refit 1.Position switch assembly to rotary coupler, fit and secure clip. 2.Fit rotary coupler. + RESTRAINT SYSTEMS, REPAIRS, Rotary coupler. Ball joint - track rod $% 57.55.07 Remove 1.Raise front of vehicle. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 2.Remove front road wheel. 3.Loosen track rod end locknut. 4.Remove nut from ball pin and discard. 5.Fit an M14 nut to ball pin, flush with end of pin. 6.Using LRT-57-036 separate ball pin from steering arm. Remove M14 nut and release ball pin from steering arm. 7.Remove track rod end, note the number of turns for refit. 8.Remove and discard locking ring. Refit 1.Fit locking ring ensuring taper faces towards track rod end. M57 1112 LRT-57-036