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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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STEERING 57-14 REPAIRS Power steering rack - right hand drive - V8 $% 57.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Disconnect battery earth lead. 2.Remove air intake plenum. + HEATING AND VENTILATION, REPAIRS, Filter - fresh air intake. 3.Raise front of vehicle and support under body. 4.Remove undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 5.Remove 4 bolts securing the air flow panel and remove panel. 6.Remove front road wheels. 7.Remove RH front drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - RH. 8.Remove LH front drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. 9.Position a suitable container below PAS pump.10.Loosen union nut, disconnect PAS outlet hose from pump and discard O ring. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 11.Release 2 straps securing PAS fluid return hose to sub-frame. 12.Release and disconnect PAS return hose from fluid cooler. CAUTION: Always fit plugs to open connections to prevent contamination. 13.Remove container from below PAS pump.
STEERING REPAIRS 57-15 14.Remove screw securing fan cowl to radiator. 15.Remove scrivets securing fan cowl. 16.Release fan cowl from radiator.17.Fit LRT-12-216 to engine lifting eyes. 18.Connect chain to lifting bracket and take weight of engine. 19.Remove nut securing LH engine mounting to engine mounting bracket. 20.Remove nut securing RH engine mounting to engine mounting bracket.
STEERING 57-16 REPAIRS 21.Raise engine sufficiently only to clear engine mountings. CAUTION: To prevent damage to the radiator, guide the fan cowl clear of the radiator as it is raised with the engine. 22.Disconnect multiplug from PAS rack pinion sensor. 23.Note fitted position of lower steering column. Remove Torx bolt from clamp and disconnect lower steering column from PAS rack. Discard Torx bolt. CAUTION: Do not turn the steering wheel with the lower steering column disconnected as damage to the rotary coupler and the steering wheel switches may occur.24.Note fitted position for refit then remove cable ties securing front height sensor harness to sub frame and sensors. Disconnect multiplugs from front height sensors. 25.Remove 2 speed nuts securing each anti-roll bar heatshield to body and 2 bolts securing each heatshield to sub-frame. Remove heatshields. 26.Use a transmission jack to support the sub frame. M57 1126
STEERING REPAIRS 57-17 27.Remove 2 bolts securing sub-frame to cross member and 6 bolts securing sub-frame to body. Discard bolts. 28.With assistance, lower and remove sub-frame assembly. 29.Note orientation of PAS fluid feed and return hoses, remove banjo bolts and remove hoses. Discard sealing washers. CAUTION: Always fit plugs to open connections to prevent contamination. 30.Remove 2 bolts and nuts securing PAS rack, remove rack, discard nuts and bolts. NOTE: Do not carry out further dismantling if component is removed for access only. 31.Loosen track rod end locknuts and remove track rod end ball joints from PAS rack. Note the number of threads for refit. Discard locking rings. 32.Remove track rod end lock nuts. Refit 1.Fit locking nuts to track rods. 2.Fit locking rings to track rods, ensure taper faces track rod end. 3.Fit track rod end ball joints to track rods the same number of threads noted on removal. 4.Fit PAS rack, tighten new bolts and nuts to 100 Nm (74 lbf.ft), then tighten a further 90°. 5.Clean PAS hoses and PAS rack mating faces. 6.Using new sealing washers, fit PAS hoses and tighten M16 banjo bolt to 40 Nm (30 lbf.ft) and M14 banjo bolt. 7.Clean sub-frame and body mating faces. 8.With assistance, fit sub-frame assembly. 9.Using new bolts, tighten 6 bolts securing sub- frame to body to 165 Nm (122 lbf.ft), then tighten the two most rearward bolts a further 90 °. Tighten bolts securing sub-frame to front cross member to 132.5 Nm (97 lbf.ft).
STEERING 57-18 REPAIRS 10.Fit anti-roll bar heatshield and tighten fixings. 11.Lower engine onto mountings. NOTE: Guide the fan cowl into position as the engine is lowered. 12.Fit fan cowl to radiator and fit securing scrivets. 13.Fit screw securing fan cowl to radiator. 14.Fit 2 nuts securing engine mountings to engine mounting brackets and tighten to 100 Nm (74 lbf.ft). 15.Remove engine lifting chains. 16.Remove engine lifting bracket. 17.Connect lower steering column to PAS rack making sure that alignment tag is aligned. 18.Fit new PAS rack lower steering column Torx clamping bolt and tighten to 24 Nm (18 lbf.ft). 19.Connect multiplug to PAS rack pinion sensor. 20.Connect height sensor multiplugs. 21.Correctly position height sensor harness and secure with cable ties. 22.Clean PAS pump and high pressure outlet pipe mating faces. 23.Fit new O ring to high pressure outlet pipe union, align to PAS pump and tighten PAS pump high pressure pipe union to 25 Nm (18 lbf.ft). 24.Connect PAS return hose to fluid cooler. 25.Secure PAS fluid return hose into 2 straps on sub-frame. 26.Fit RH front drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - RH. 27.Fit LH front drive shaft. + DRIVESHAFTS, REPAIRS, Drive shaft - front - LH. 28.Fit front road wheels and tighten nuts to 140 Nm (103 lbf.ft). 29.Fit air flow panel and tighten bolts to 45 Nm (33 lbf.ft).30.Fit undertray. + EXTERIOR FITTINGS, REPAIRS, Undertray - front. 31.Remove stands and lower front end of vehicle. 32.Check differential oil level. + FRONT DIFFERENTIAL, ADJUSTMENTS, Front differential - drain and refill. 33.Fit air intake plenum. + HEATING AND VENTILATION, REPAIRS, Filter - fresh air intake. 34.Connect battery earth lead. 35.Bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. 36.Check and adjust front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust.
STEERING REPAIRS 57-19 Power steering rack - right hand drive - Td6 $% 57.10.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. Remove 1.Position vehicle on lift. 2.Disconnect battery earth lead. 3.Remove 4 bolts securing the air flow panel and remove panel. 4.Remove viscous coupling. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 5.Remove air intake plenum. + HEATING AND VENTILATION, REPAIRS, Filter - fresh air intake.6.Remove 2 nuts securing engine brackets to mountings. 7.Connect chain to lifting bracket and take weight of engine. 8.Remove front propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - front. 9.Remove RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. 10.Remove differential oil seal. + FRONT DIFFERENTIAL, REPAIRS, Oil seal - differential housing.
STEERING 57-20 REPAIRS 11.Remove Torx screw from steering column lower clamp. 12.Rotate steering wheel to straight ahead position, align pinion timing marks and remove ignition key. CAUTION: Do not turn the steering wheel with the intermediate shaft or universal joint disconnected as damage to the rotary coupler and the steering wheel switches may occur. 13.Disconnect column from pinion. 14.Release vacuum hose from 3 clips on engine LH mounting bracket. 15.Disconnect mounting vacuum supply hose from T piece. CAUTION: Always fit plugs to open connections to prevent contamination. 16.Note fitted position for refit then remove cable ties securing height sensor harness to sub frame and sensors. M12 7784
STEERING REPAIRS 57-21 17.Disconnect height sensor multiplugs. 18.Disconnect multiplug from PAS rack pinion sensor. 19.Position container to collect PAS fluid spillage. 20.Loosen union nut, disconnect PAS outlet hose from pump and discard O ring. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination.21.Remove nut securing PAS hose to mounting. 22.Release and disconnect PAS return hose from fluid cooler. 23. If fitted: Remove 2 speed nuts securing each anti-roll bar heatshield to body and 2 bolts securing each heatshield to sub-frame. Remove heatshields. 24.Use a transmission jack to support the sub frame. M54 0186 M57 1115 M57 1173
STEERING 57-22 REPAIRS 25.Remove 2 bolts securing sub-frame to cross member and 6 bolts securing sub-frame to body. Discard bolts. 26.With assistance, lower and remove sub-frame assembly.27.Note orientation, remove banjo bolts securing fluid feed and return hoses to PAS rack and discard sealing washers. CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination. 28.Release 5 clips securing engine mounting vacuum hose to PAS rack. M57 1142 M57 1143
STEERING REPAIRS 57-23 29.Remove 2 bolts and nuts securing PAS rack, remove rack, discard nuts and bolts. 30.Loosen track rod end locknuts. 31.Remove track rod end ball joints from PAS rack. Note the number of threads for refit. 32.Remove and discard locking rings. 33.Remove locking nuts. Refit 1.Fit locking nuts to track rods. 2.Fit locking rings to track rods, ensure taper faces track rod end. 3.Fit track rod ends to track rods the number of turns noted on removal. 4.Fit PAS rack, tighten new bolts and nuts to 100 Nm (74 lbf.ft), then tighten a further 90°. 5.Secure vacuum hose to PAS rack. 6.Clean fluid hoses and mating faces. 7.Using new sealing washers, fit PAS hoses and tighten M16 banjo bolt to 40 Nm (30 lbf.ft) and M14 banjo bolt to 36 Nm (26 lbf.ft). 8.Clean sub-frame and body mating faces. 9.With assistance, fit sub-frame assembly.10.Using new bolts, tighten 6 bolts securing sub- frame to body to 165 Nm (122 lbf.ft), then tighten the two most rearward bolts a further 90 °. Tighten bolts securing sub-frame to front cross member to 132.5 Nm (97 lbf.ft). 11.Fit anti-roll bar heatshield and tighten fixings. 12.Lower engine onto mountings. 13.Tighten nuts securing engine brackets to mountings to 100 Nm (74 lbf.ft). 14.Clean PAS hose connections. 15.Connect PAS hose to cooler. 16.Fit new O ring to PAS hose union, connect hose to pump and tighten nut to 25 Nm (18 lbf.ft). 17.Connect PAS hose to mounting and tighten nut to 10 Nm (7 lbf.ft). 18.Connect multiplug to PAS rack pinion sensor. 19.Connect height sensor multiplugs. 20.Correctly position height sensor harness and secure with cable ties. 21.Connect vacuum hoses to T piece and fit hoses to clips. 22.Ensure pinion timing marks are aligned and connect column to PAS rack. Fit and tighten clamp screw to 24 Nm (18 lbf.ft). 23.Fit differential oil seal. + FRONT DIFFERENTIAL, REPAIRS, Oil seal - differential housing. 24.Fit RH drive shaft seal. + DRIVESHAFTS, REPAIRS, Seal - drive shaft - front - RH. 25.Fit front propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - front. 26.Fit air flow panel and tighten bolts to 45 Nm (33 lbf.ft). 27.Fit air intake plenum. + HEATING AND VENTILATION, REPAIRS, Filter - fresh air intake. 28.Fit viscous coupling. + COOLING SYSTEM - Td6, REPAIR, Coupling unit - viscous fan. 29.Connect battery earth lead. 30.Bleed PAS system. + STEERING, ADJUSTMENTS, Power assisted steering (PAS) system - bleed. 31.Check and adjust front wheel alignment. + STEERING, ADJUSTMENTS, Front wheel alignment - check & adjust.