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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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FINAL DRIVE ADJUSTMENTS 51-1 FINAL DRIVE ADJUST ME NTS Rear differential - drain and refill $% 51.25.02 Drain 1.Raise vehicle on lift. 2.Position container to catch spillage. 3.Clean area surrounding drain and level plugs. 4.Remove drain plug, discard sealing washer and allow oil to drain. Refill 1.Clean drain plug, fit new sealing washer and tighten plug to 65 Nm (48 lbf.ft). 2.Remove filler/level plug and discard sealing washer. 3.Fill axle using recommended lubricant until a thread of oil runs from level/filler plug. Allow time for lubricant to find common level. + CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS, Lubrication. 4.Fit new sealing washer and tighten filler/level plug to 65 Nm (48 lbf.ft). 5.Lower vehicle on lift. M51 0118 M51 0119
FINAL DRIVE REPAIRS 51-3 REPAIRS Differential assembly $% 51.15.01 Remove 1.Position vehicle on lift. 2.Remove exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Exhaust system & mountings. 3.Remove 8 nuts securing centre heat shield and remove shield. 4.Remove 8 hexagonal headed screws securing fuel tank heat shield and remove shield.5.Reference mark propeller shaft and differential to aid reassembly. 6.Remove 6 nuts securing propeller shaft to differential flange. 7.Remove 2 nuts securing propeller shaft support bearing, lower the propeller shaft, release flange from differential then temporarily support the bearing and secure with nuts. 8.Raise rear of vehicle and support under body. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. 9.Remove road wheels. M47 0406
FINAL DRIVE 51-4 REPAIRS 10.Disconnect breather hose from differential. 11.Drain oil from differential. + FINAL DRIVE, ADJUSTMENTS, Rear differential - drain and refill. 12.Reference mark drive shaft and differential flanges to aid reassembly. 13.Remove 6 bolts securing drive shaft to differential drive flange and collect 3 bolt plates. Discard bolts. 14.Position jack to support the lower arm.15.Remove nut and bolt securing lower arm to hub. 16.Remove support jack 17.Release the lower arm from hub and disconnect drive shaft from differential. 18.Repeat procedure for other side. 19.Support weight of differential assembly on a jack. M51 0120
FINAL DRIVE REPAIRS 51-5 20.Remove and discard 2 bolts and 1 nut and bolt securing differential to the subframe. Remove differential assembly. Refit 1.Position jack and raise differential into position. 2.Fit new bolts securing differential to subframe and tighten front 2 bolts to 100 Nm (74 lbf.ft) and new rear nut and bolt to 165 Nm (121 lbf.ft). 3.Clean end of drive shaft and location in differential. 4.Locate drive shaft to differential. 5.Clean lower arm and hub mating faces. 6.Align hub to lower arm, fit and lightly tighten nut and bolt. 7.Clean bolt plates, position plates, fit new bolts securing drive shaft to differential drive flange and tighten to 40 Nm (30 lbf.ft) plus a further 60° 8.Repeat procedure for other side. 9.Connect breather hose to differential. 10.Fit road wheel and tighten nuts to 140 Nm (103 lbf.ft). 11.Remove stands and lower vehicle. 12.Tighten bolts securing lower arms to hubs to 250 Nm (184 lbf.ft).13.Clean differential and propeller shaft flange mating faces. 14.Remove nuts securing support bearing, connect propeller shaft to differential flange and locate support bearing. Fit nuts securing support bearing but do not tighten at this stage. 15.Fit nuts securing propeller shaft to differential flange and tighten to 70 Nm (52 lbf.ft). 16.Tighten nuts securing propeller shaft support bearing to 21 Nm (15 lbf.ft). 17.Fit fuel tank heat shield and secure with screws. 18.Fit centre heat shield and secure with nuts. 19.Fill differential to correct level with oil. + FINAL DRIVE, ADJUSTMENTS, Rear differential - drain and refill. 20.Fit exhaust system. + MANIFOLD AND EXHAUST SYSTEM - Td6, REPAIR, Exhaust system and mountings. + MANIFOLD AND EXHAUST SYSTEM - V8, REPAIRS, Exhaust system & mountings.
FINAL DRIVE 51-6 REPAIRS Gasket - cover - rear - differential $% 51.15.05 Remove 1.Remove differential assembly. + FINAL DRIVE, REPAIRS, Differential assembly. 2.Remove 8 bolts securing differential rear cover. 3.Remove rear cover. 4.Remove and discard gasket. Refit 1.Clean rear cover and mating face on differential. 2.Position gasket and cover, fit bolts and working in a diagonal sequence, progressively tighten differential rear cover bolts to 45 Nm (33 lbf.ft). 3.Fit differential assembly. + FINAL DRIVE, REPAIRS, Differential assembly. Bush - differential mounting - each $% 51.15.41 Remove 1.Raise vehicle on lift. 2.Disconnect battery earth lead. 3.Remove rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 4.Release clips securing differential breather pipe to body. 5.Support rear differential on jack. M51 0143
FINAL DRIVE REPAIRS 51-7 6.Remove and discard 2 bolts and 1 nut and bolt securing differential to sub-frame mountings. 7.Carefully lower jack, allow differential and drive shafts to rest on lower suspension arms. 8.Rotate differential through 90° for access. 9.Fit LRT-51-023/3 to LRT-51-023/5. Fit and finger tighten nut. 10.Fit LRT-51-023/1. CAUTION: Ensure slots face away from bush.11.Fit LRT-51-023/2 to LRT-51-023/1, fit nut to drawbar and finger tighten. 12.Note fitted position of bush and paint mark sub- frame. 13.Remove bush from rear sub-frame. 14.Dismantle tool and recover bush. Refit 1.Clean bush housing and mating faces. 2.Apply rubber lubricant to new bush and bore. 3.Fit new bush to LRT-51-023/1. 4.Fit LRT-51-023/4 through LRT-51-023/1 to retain bush. 5.Locate LRT-51-023-/5 through bush housing in subframe and screw to LRT-51-023/4. 6.Fit LRT-51-023/2 to LRT-51-023/5. Fit and finger tighten nut. 7.Fit bush to rear sub-frame. CAUTION: Bush must be fitted so that it is flush with differential mating face. 8.Remove and dismantle tool. 9.Position jack and raise differential into position. 10.Fit new bolts securing differential to subframe and tighten bolts to 100 Nm (74 lbf.ft) and new rear nut and bolt to 165 Nm (121 lbf.ft). 11.Remove support jack 12.Fit and secure differential breather pipe to clips on body. 13.Fit rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 14.Connect battery earth lead.
FINAL DRIVE 51-8 REPAIRS Bush - differential mounting - rear $% 51.15.44 Remove 1.Raise vehicle on lift. 2.Disconnect battery earth lead. 3.Remove rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 4.Release clips securing differential breather pipe to body. 5.Support rear differential on jack. 6.Remove 2 bolts and 1 nut and bolt securing differential to sub-frame mountings. 7.Carefully lower jack, allow differential and drive shafts to rest on lower suspension arms. 8.Rotate differential through approximately 135° for access and tie aside. 9.Note fitted position of bush and paint mark sub- frame.
FINAL DRIVE REPAIRS 51-9 10.Position LRT-51-022/2 to sub-frame, fit LRT- 51-022/5 through the bush and screw to LRT- 51-022/2. 11.Position LRT-51-022/1 to LRT-51-022/5, fit nut to drawbar and finger tighten. 12.Remove bush from rear sub-frame. 13.Dismantle tool and recover bush. Refit 1.Clean bush housing and mating faces. 2.Apply rubber lubricant to new bush and bore. 3.Position LRT-51-022/3 to sub-frame. 4.Fit LRT-51-022/5 to LRT-51-022/3. 5.Position new bush to LRT-51-022/5. 6.Fit LRT-51-022/4 to LRT-51-022/5 and finger tighten nut. 7.Fit bush to rear sub-frame. 8.Remove and dismantle tool. 9.Position jack and raise differential into position.10.Fit new bolts securing differential to subframe and tighten bolts to 100 Nm (74 lbf.ft) and new rear nut and bolt to 165 Nm (121 lbf.ft). 11.Remove support jack 12.Fit and secure differential breather pipe to clips on body. 13.Fit rear propeller shaft. + DRIVESHAFTS, REPAIRS, Propeller shaft - rear. 14.Connect battery earth lead. M51 0158 LRT-51-022/2 LRT-51-022/5 LRT-51-022/1 M51 0159 LRT-51-022/3 LRT-51-022/5 LRT-51-022/4