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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							DRIVESHAFTS
    47-24 REPAIRS 
    						
    							FINAL DRIVE
    ADJUSTMENTS 51-1
    FINAL DRIVE ADJUST ME NTS
    Rear differential - drain and refill 
    $% 51.25.02
    Drain
    1.Raise vehicle on lift.
    2.Position container to catch spillage.
    3.Clean area surrounding drain and level plugs.
    4.Remove drain plug, discard sealing washer and 
    allow oil to drain.
    Refill
    1.Clean drain plug, fit new sealing washer and 
    tighten plug to 65 Nm (48 lbf.ft).
    2.Remove filler/level plug and discard sealing 
    washer.
    3.Fill axle using recommended lubricant until a 
    thread of oil runs from level/filler plug. Allow 
    time for lubricant to find common level.
     
     +  CAPACITIES, FLUIDS, 
    LUBRICANTS AND SEALANTS, 
    Lubrication.
    4.Fit new sealing washer and tighten filler/level 
    plug to 65 Nm (48 lbf.ft).
    5.Lower vehicle on lift.
    M51 0118
    M51 0119 
    						
    							FINAL DRIVE
    51-2 ADJUSTMENTS 
    						
    							FINAL DRIVE
    REPAIRS 51-3
    REPAIRS
    Differential assembly 
    $% 51.15.01
    Remove
    1.Position vehicle on lift.
    2.Remove exhaust system.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - Td6, REPAIR, Exhaust system and 
    mountings.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Exhaust system & 
    mountings.
    3.Remove 8 nuts securing centre heat shield and 
    remove shield.
    4.Remove 8 hexagonal headed screws securing 
    fuel tank heat shield and remove shield.5.Reference mark propeller shaft and differential 
    to aid reassembly.
    6.Remove 6 nuts securing propeller shaft to 
    differential flange.
    7.Remove 2 nuts securing propeller shaft support 
    bearing, lower the propeller shaft, release 
    flange from differential then temporarily support 
    the bearing and secure with nuts.
    8.Raise rear of vehicle and support under body.
    WARNING: Do not work on or under a 
    vehicle supported only by a jack. Always 
    support the vehicle on safety stands.
    9.Remove road wheels.
    M47 0406 
    						
    							FINAL DRIVE
    51-4 REPAIRS
    10.Disconnect breather hose from differential.
    11.Drain oil from differential.
     
     +  FINAL DRIVE, ADJUSTMENTS, Rear 
    differential - drain and refill.
    12.Reference mark drive shaft and differential 
    flanges to aid reassembly.
    13.Remove 6 bolts securing drive shaft to 
    differential drive flange and collect 3 bolt plates. 
    Discard bolts.
    14.Position jack to support the lower arm.15.Remove nut and bolt securing lower arm to 
    hub.
    16.Remove support jack
    17.Release the lower arm from hub and 
    disconnect drive shaft from differential.
    18.Repeat procedure for other side.
    19.Support weight of differential assembly on a 
    jack.
    M51 0120 
    						
    							FINAL DRIVE
    REPAIRS 51-5
    20.Remove and discard 2 bolts and 1 nut and bolt 
    securing differential to the subframe. Remove 
    differential assembly.
    Refit
    1.Position jack and raise differential into position.
    2.Fit new bolts securing differential to subframe 
    and tighten front 2 bolts to 100 Nm (74 lbf.ft) 
    and new rear nut and bolt to 165 Nm (121 lbf.ft).
    3.Clean end of drive shaft and location in 
    differential.
    4.Locate drive shaft to differential.
    5.Clean lower arm and hub mating faces.
    6.Align hub to lower arm, fit and lightly tighten nut 
    and bolt.
    7.Clean bolt plates, position plates, fit new bolts 
    securing drive shaft to differential drive flange 
    and tighten to 40 Nm (30 lbf.ft) plus a further 
    60°
    8.Repeat procedure for other side.
    9.Connect breather hose to differential.
    10.Fit road wheel and tighten nuts to 140 Nm (103 
    lbf.ft).
    11.Remove stands and lower vehicle.
    12.Tighten bolts securing lower arms to hubs to 
    250 Nm (184 lbf.ft).13.Clean differential and propeller shaft flange 
    mating faces.
    14.Remove nuts securing support bearing, 
    connect propeller shaft to differential flange and 
    locate support bearing. Fit nuts securing 
    support bearing but do not tighten at this stage.
    15.Fit nuts securing propeller shaft to differential 
    flange and tighten to 70 Nm (52 lbf.ft).
    16.Tighten nuts securing propeller shaft support 
    bearing to 21 Nm (15 lbf.ft).
    17.Fit fuel tank heat shield and secure with screws.
    18.Fit centre heat shield and secure with nuts.
    19.Fill differential to correct level with oil.
     
     +  FINAL DRIVE, ADJUSTMENTS, Rear 
    differential - drain and refill.
    20.Fit exhaust system.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - Td6, REPAIR, Exhaust system and 
    mountings.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Exhaust system & 
    mountings. 
    						
    							FINAL DRIVE
    51-6 REPAIRS
    Gasket - cover - rear - differential 
    $% 51.15.05
    Remove
    1.Remove differential assembly.
     
     +  FINAL DRIVE, REPAIRS, Differential 
    assembly.
    2.Remove 8 bolts securing differential rear cover.
    3.Remove rear cover.
    4.Remove and discard gasket.
    Refit
    1.Clean rear cover and mating face on 
    differential.
    2.Position gasket and cover, fit bolts and working 
    in a diagonal sequence, progressively tighten 
    differential rear cover bolts to 45 Nm (33 lbf.ft).
    3.Fit differential assembly.
     
     +  FINAL DRIVE, REPAIRS, Differential 
    assembly.
    Bush - differential mounting - each 
    $% 51.15.41
    Remove
    1.Raise vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove rear propeller shaft.
     
     +  DRIVESHAFTS, REPAIRS, Propeller 
    shaft - rear.
    4.Release clips securing differential breather 
    pipe to body.
    5.Support rear differential on jack.
    M51 0143 
    						
    							FINAL DRIVE
    REPAIRS 51-7
    6.Remove and discard 2 bolts and 1 nut and bolt 
    securing differential to sub-frame mountings.
    7.Carefully lower jack, allow differential and drive 
    shafts to rest on lower suspension arms.
    8.Rotate differential through 90° for access.
    9.Fit LRT-51-023/3 to LRT-51-023/5. Fit and 
    finger tighten nut.
    10.Fit LRT-51-023/1. 
    CAUTION: Ensure slots face away from 
    bush.11.Fit LRT-51-023/2 to LRT-51-023/1, fit  nut to 
    drawbar and finger tighten.
    12.Note fitted position of bush and paint mark sub-
    frame.
    13.Remove bush from rear sub-frame.
    14.Dismantle tool and recover bush.
    Refit
    1.Clean bush housing and mating faces.
    2.Apply rubber lubricant to new bush and bore.
    3.Fit new bush to LRT-51-023/1.
    4.Fit LRT-51-023/4  through LRT-51-023/1 to 
    retain bush.
    5.Locate LRT-51-023-/5 through bush housing in 
    subframe and screw to LRT-51-023/4.
    6.Fit LRT-51-023/2 to LRT-51-023/5. Fit and 
    finger tighten nut.
    7.Fit bush to rear sub-frame.
    CAUTION: Bush must be fitted so that it is 
    flush with differential mating face.
    8.Remove and dismantle tool.
    9.Position jack and raise differential into position.
    10.Fit new bolts securing differential  to subframe 
    and tighten bolts to 100 Nm (74 lbf.ft) and new 
    rear nut and bolt to 165 Nm (121 lbf.ft).
    11.Remove support jack
    12.Fit and secure differential breather pipe to clips 
    on body.
    13.Fit rear propeller shaft.
     
     +  DRIVESHAFTS, REPAIRS, Propeller 
    shaft - rear.
    14.Connect battery earth lead. 
    						
    							FINAL DRIVE
    51-8 REPAIRS
    Bush - differential mounting - rear 
    $% 51.15.44
    Remove
    1.Raise vehicle on lift.
    2.Disconnect battery earth lead.
    3.Remove rear propeller shaft.
     
     +  DRIVESHAFTS, REPAIRS, Propeller 
    shaft - rear.
    4.Release clips securing differential breather 
    pipe to body.
    5.Support rear differential on jack.
    6.Remove 2 bolts and 1 nut and bolt securing 
    differential to sub-frame mountings.
    7.Carefully lower jack, allow differential and drive 
    shafts to rest on lower suspension arms.
    8.Rotate differential through approximately 135° 
    for access and tie aside.
    9.Note fitted position of bush and paint mark sub-
    frame. 
    						
    							FINAL DRIVE
    REPAIRS 51-9
    10.Position LRT-51-022/2 to sub-frame, fit LRT-
    51-022/5 through the bush and screw to LRT-
    51-022/2.
    11.Position LRT-51-022/1 to LRT-51-022/5, fit nut 
    to drawbar and finger tighten.
    12.Remove bush from rear sub-frame.
    13.Dismantle tool and recover bush.
    Refit
    1.Clean bush housing and mating faces.
    2.Apply rubber lubricant to new bush and bore.
    3.Position LRT-51-022/3 to sub-frame.
    4.Fit LRT-51-022/5 to LRT-51-022/3.
    5.Position new bush to LRT-51-022/5.
    6.Fit LRT-51-022/4 to LRT-51-022/5 and finger 
    tighten nut.
    7.Fit bush to rear sub-frame.
    8.Remove and dismantle tool.
    9.Position jack and raise differential into position.10.Fit new bolts securing differential  to subframe 
    and tighten bolts to 100 Nm (74 lbf.ft) and new 
    rear nut and bolt to 165 Nm (121 lbf.ft).
    11.Remove support jack
    12.Fit and secure differential breather pipe to clips 
    on body.
    13.Fit rear propeller shaft.
     
     +  DRIVESHAFTS, REPAIRS, Propeller 
    shaft - rear.
    14.Connect battery earth lead.
    M51 0158
    LRT-51-022/2 LRT-51-022/5
    LRT-51-022/1
    M51 0159
    LRT-51-022/3
    LRT-51-022/5
    LRT-51-022/4 
    						
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