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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual
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RESTRAINT SYSTEMS 75-6 REPAIRS Airbag module - steering wheel $% 76.74.01 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Release 2 airbag retaining clips using a rod at least 50 mm (2 in.) long and not exceeding 3 mm (1/8 in.) diameter. Fit rod through each access hole in steering wheel at right angles to steering column. Locate secondary hole and carefully push on rod until clip is released. The lower graphic shows the rod pushing on the wire clip. 3. Models with heated steering wheel: Disconnect multiplug from the heated steering wheel ECU. 4.Disconnect 2 harness multiplugs and remove airbag module. CAUTION: Do not allow the airbag module to hang by the airbag harness. WARNING: Store the airbag module with the deployment side uppermost. If it is stored deployment side down, accidental deployment will propel the airbag module with enough force to cause serious injury. WARNING: Store the airbag module or seat pre-tensioner in a designated storage area. If there is no designated storage area available, store in the locked luggage compartment/loadspace area of the vehicle, and inform the workshop supervisor. 5.Remove 4 Torx screws and release switch units from airbag module.
RESTRAINT SYSTEMS REPAIRS 75-7 6.Disconnect multiplugs from switch units and remove the switch units. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Position switch units and connect multiplugs. 2.Fit switch units to airbag module and tighten Torx screws to 2.5 Nm (1.8 lbf.ft). 3.Position airbag module and connect multiplugs. NOTE: If the airbag module is to be replaced, the bar code of the new module must be recorded. 4. Models with heated steering wheel: Connect multiplug to the heated steering wheel ECU. 5.Locate airbag module and carefully push to secure. 6.Connect battery leads, earth lead last. Airbag module - passenger $% 76.74.02 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove top rail finisher. + INTERIOR FITTINGS, REPAIRS, Top rail - fascia. 3.Remove shroud. + INTERIOR FITTINGS, REPAIRS, Shroud - lower - fascia. 4.Remove 8 Torx screws securing airbag to front of fascia. 5.Remove 2 bolts from underside of airbag. 6.Release airbag module from fascia. CAUTION: Do not allow the airbag module to hang by the airbag harness.
RESTRAINT SYSTEMS 75-8 REPAIRS 7.Disconnect multiplug from airbag module. 8.Remove airbag module. NOTE: Do not carry out further dismantling if component is removed for access only. WARNING: Store the airbag module with the deployment side uppermost. If it is stored deployment side down, accidental deployment will propel the airbag module with enough force to cause serious injury. WARNING: Store the airbag module or seat pre-tensioner in a designated storage area. If there is no designated storage area available, store in the locked luggage compartment/loadspace area of the vehicle, and inform the workshop supervisor. 9.Remove glove box lock assembly from airbag module. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Fit glove box lock assembly to airbag module. 2.Position airbag module to fascia and connect multiplug. 3.Fit bolts to airbag module and tighten to 22 Nm (16 lbf.ft). 4.Fit and tighten airbag screws. 5.Fit shroud. + INTERIOR FITTINGS, REPAIRS, Shroud - lower - fascia. 6.Fit top rail finisher. + INTERIOR FITTINGS, REPAIRS, Top rail - fascia. 7.Connect battery leads, earth lead last. Airbag module - head - rear $% 76.74.04 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove headlining. + INTERIOR FITTINGS, REPAIRS, Headlining. 3.Disconnect multiplug from airbag module. M76 4402
RESTRAINT SYSTEMS REPAIRS 75-9 4.Remove 4 Torx screws securing airbag module and remove airbag. WARNING: Store the airbag module with the deployment side uppermost. If it is stored deployment side down, accidental deployment will propel the airbag module with enough force to cause serious injury. WARNING: Store the airbag module or seat pre-tensioner in a designated storage area. If there is no designated storage area available, store in the locked luggage compartment/loadspace area of the vehicle, and inform the workshop supervisor. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Carefully fit airbag module and tighten screws evenly to 10 Nm (7 lbf.ft). 2.Connect airbag multiplug. 3.Fit headlining. + INTERIOR FITTINGS, REPAIRS, Headlining. 4.Connect battery leads, earth lead last. Crash sensor - side $% 76.74.11 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove B post finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 3.Remove front and rear carpet retainer. + INTERIOR FITTINGS, REPAIRS, Retainer - front carpet. 4.Remove Torx bolt securing seat belt reel to B post and position the seat belt reel aside. 5.Remove 2 scrivets securing centre carpet retainer to B post and remove the carpet retainer.
RESTRAINT SYSTEMS 75-10 REPAIRS 6.Remove and discard 3 Torx bolts securing side impact crash sensor retaining bracket to B post. 7.Release harness from retaining clips and disconnect multiplug from side impact crash sensor. 8.Remove side impact crash sensor and retaining bracket from B post. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Position side impact crash sensor and retaining bracket to B post, secure harness and connect multiplug to side impact crash sensor. 2.Fit new bolts to side impact crash sensor retaining bracket and tighten to 8 Nm (6 lbf.ft). 3.Position seat belt reel to B post, fit Torx bolt and tighten to 31 Nm (23 lbf.ft). 4.Fit centre carpet retainer to B post and secure with scrivets. 5.Fit front and rear carpet retainers. + INTERIOR FITTINGS, REPAIRS, Retainer - front carpet. 6.Fit B post finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 7.Connect the battery earth lead. 8.New sensors require programming: lTurn ignition to position II lSRS warning light will flash for a period of approximately 30 seconds lTurn ignition off lSensor programming is now complete Battery - disconnect unit (SRS) $% 76.74.14 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Release cover and remove nut securing positive lead to the battery disconnect unit. Position the positive lead aside. 3.Release cover and loosen nut securing battery disconnect unit to the battery terminal. 4.Disconnect multiplug from the battery disconnect unit. 5.Remove cover and nut securing battery disconnect unit to the junction box. 6.Remove the battery disconnect unit.
RESTRAINT SYSTEMS REPAIRS 75-11 Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Ensure battery terminals are clean. 2.Position battery disconnect unit to junction box, fit nut and tighten to 25 Nm (18 lbf.ft). Fit cover. 3.Fit battery disconnect unit to the positive battery terminal and tighten nut. Fit cover. 4.Position positive lead to the battery disconnect unit, fit nut and tighten to 25 Nm (18 lbf.ft). Fit cover. 5.Connect multiplug to battery disconnect unit. 6.Connect battery leads, earth lead last. Rotary coupler $% 76.74.20 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove steering wheel + STEERING, REPAIRS, Steering wheel. 3.Remove steering column nacelle. + STEERING, REPAIRS, Nacelle - column - complete. CAUTION: Centralise the steering wheel with the road wheels in the straight ahead position. This will ensure that the rotary coupler is locked as the steering wheel is removed. 4.Remove 4 Torx screws securing rotary coupler assembly to column. Release coupler assembly. M76 4370
RESTRAINT SYSTEMS 75-12 REPAIRS 5.Disconnect 5 multiplugs from rotary coupler. 6.Remove rotary coupler assembly. NOTE: Do not carry out further dismantling if component is removed for access only. 7.Depress clips and remove switches from coupler assembly. Refit 1.Fit switches to rotary coupler. 2.Connect multiplugs to rotary coupler. 3.Fit rotary coupler to column, secure with Torx screws. 4.Fit steering column nacelle. + STEERING, REPAIRS, Nacelle - column - complete. 5.Fit steering wheel + STEERING, REPAIRS, Steering wheel. 6.Connect battery leads, earth lead last. Airbag module - side impact - front door $% 76.74.30 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. CAUTION: The SRS side impact sensor must be replaced after every side deployment has occurred. Only replace the side impact sensor on the deployed side. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove door trim casing. + DOORS, REPAIRS, Trim casing - front door. 3.Disconnect multiplug from airbag module. 4.Remove and discard 3 bolts securing airbag module. M76 4371 M76 4297
RESTRAINT SYSTEMS REPAIRS 75-13 5.Remove airbag module. WARNING: Store the airbag module with the deployment side uppermost. If it is stored deployment side down, accidental deployment will propel the airbag module with enough force to cause serious injury. WARNING: Store the airbag module or seat pre-tensioner in a designated storage area. If there is no designated storage area available, store in the locked luggage compartment/loadspace area of the vehicle, and inform the workshop supervisor. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Position airbag module to door, fit new bolts and tighten to 9 Nm (7 lbf.ft). 2.Connect multiplug to airbag module. 3.Fit door trim casing. + DOORS, REPAIRS, Trim casing - front door. 4.Connect battery leads, earth lead last. Airbag module - head - front $% 76.74.40 Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove fascia carrier. + INTERIOR FITTINGS, REPAIRS, Fascia - carrier. 3.Remove sun visor. + INTERIOR FITTINGS, REPAIRS, Sun visor. 4.Remove grab handles. + INTERIOR FITTINGS, REPAIRS, Handle - grab. 5.Release door aperture seals to release headlining. 6.Remove B post upper finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 7.Release D post upper finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - D post - upper. 8.Remove E post finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - E post. 9.Remove rear console from headlining. + INTERIOR FITTINGS, REPAIRS, Console - headlining - rear.
RESTRAINT SYSTEMS 75-14 REPAIRS 10.Remove 2 screws securing headlining. 11.Carefully lower edge of headlining for access to airbag fixings. 12.Remove 2 Torx screws securing airbag to A post. 13.Remove Torx screw securing airbag webbing to A post.14.Remove Torx screw securing airbag webbing to cantrail. 15.Release 4 clips securing airbag module. 16.Remove airbag module. WARNING: Store the airbag module with the deployment side uppermost. If it is stored deployment side down, accidental deployment will propel the airbag module with enough force to cause serious injury. WARNING: Store the airbag module or seat pre-tensioner in a designated storage area. If there is no designated storage area available, store in the locked luggage compartment/loadspace area of the vehicle, and inform the workshop supervisor. Refit NOTE: If the SRS component is to be replaced, the bar code of the new unit must be recorded. 1.Carefully fit airbag and secure clips. 2.Fit airbag module to cantrail and A post and tighten Torx screws to 10 Nm (7 lbf.ft). 3.Fit and tighten screws securing headlining. M76 4462
RESTRAINT SYSTEMS REPAIRS 75-15 4.Fit rear console. + INTERIOR FITTINGS, REPAIRS, Console - headlining - rear. 5.Fit B post upper finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - B post - upper. 6.Fit D post upper finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - D post - upper. 7.Fit E post finisher. + INTERIOR FITTINGS, REPAIRS, Trim finisher - E post. 8.Fit grab handles. + INTERIOR FITTINGS, REPAIRS, Handle - grab. 9.Fit sun visor. + INTERIOR FITTINGS, REPAIRS, Sun visor. 10.Fit fascia carrier. + INTERIOR FITTINGS, REPAIRS, Fascia - carrier. 11.Fit door aperture seals. 12.Connect battery leads, earth lead last. Diagnostic control unit (DCU) $% 76.74.68 If the ECU is to be replaced then Testbook/T4 must be connected and correct procedures adhered to, prior to battery disconnection. Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed. + GENERAL INFORMATION, Electrical Precautions. WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly. WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery. CAUTION: The SRS DCU must be replaced after every deployment has occurred. Remove 1.Make the SRS system safe. + GENERAL INFORMATION, Supplementary Restraint System (SRS) Precautions. 2.Remove centre console. + INTERIOR FITTINGS, REPAIRS, Centre console. 3.Remove air suspension switch panel. + INTERIOR FITTINGS, REPAIRS, Switch panel - air suspension. 4.Disconnect multiplug from heater motor. 5.Remove 2 screws securing heater motor to mounting bracket. 6.Release and remove heater motor.