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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    Page
    of 938
    							RESTRAINT SYSTEMS
    75-6 REPAIRS
    Airbag module - steering wheel
    $% 76.74.01 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Release 2 airbag retaining clips using a rod at 
    least 50 mm (2 in.) long and not exceeding 3 
    mm (1/8 in.) diameter. Fit rod through each 
    access hole in steering wheel at right angles to 
    steering column. Locate secondary hole and 
    carefully push on rod until clip is released.
    The lower graphic shows the rod pushing on 
    the wire clip.
    3. Models with heated steering wheel: 
    Disconnect multiplug from the heated steering 
    wheel ECU.
    4.Disconnect 2 harness multiplugs and remove 
    airbag module.
    CAUTION: Do not allow the airbag module 
    to hang by the airbag harness.
    WARNING: Store the airbag module with the 
    deployment side uppermost. If it is stored 
    deployment side down, accidental 
    deployment will propel the airbag module 
    with enough force to cause serious injury.
    WARNING: Store the airbag module or seat 
    pre-tensioner in a designated storage area. 
    If there is no designated storage area 
    available, store in the locked luggage 
    compartment/loadspace area of the vehicle, 
    and inform the workshop supervisor.
    5.Remove 4 Torx screws and release switch 
    units from airbag module. 
    						
    							RESTRAINT SYSTEMS
    REPAIRS 75-7
    6.Disconnect multiplugs from switch units and 
    remove the switch units.
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Position switch units and connect multiplugs.
    2.Fit switch units to airbag module and tighten 
    Torx screws to 2.5 Nm (1.8 lbf.ft).
    3.Position airbag module and connect multiplugs.
    NOTE: If the airbag module is to be replaced, 
    the bar code of the new module must be 
    recorded.
    4. Models with heated steering wheel: Connect 
    multiplug to the heated steering wheel ECU.
    5.Locate airbag module and carefully push to 
    secure.
    6.Connect battery leads, earth lead last.
    Airbag module - passenger 
    $% 76.74.02 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove top rail finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, Top 
    rail - fascia.
    3.Remove shroud.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Shroud - lower - fascia.
    4.Remove 8 Torx screws securing airbag to front 
    of fascia.
    5.Remove 2 bolts from underside of airbag.
    6.Release airbag module from fascia.
    CAUTION: Do not allow the airbag module 
    to hang by the airbag harness. 
    						
    							RESTRAINT SYSTEMS
    75-8 REPAIRS
    7.Disconnect multiplug from airbag module.
    8.Remove airbag module.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only. 
    WARNING: Store the airbag module with the 
    deployment side uppermost. If it is stored 
    deployment side down, accidental 
    deployment will propel the airbag module 
    with enough force to cause serious injury.
    WARNING: Store the airbag module or seat 
    pre-tensioner in a designated storage area. 
    If there is no designated storage area 
    available, store in the locked luggage 
    compartment/loadspace area of the vehicle, 
    and inform the workshop supervisor.
    9.Remove glove box lock assembly from airbag 
    module.
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Fit glove box lock assembly to airbag module.
    2.Position airbag module to fascia and connect 
    multiplug.
    3.Fit bolts to airbag module and tighten to 22 Nm 
    (16 lbf.ft).
    4.Fit and tighten airbag screws.
    5.Fit shroud.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Shroud - lower - fascia.
    6.Fit top rail finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, Top 
    rail - fascia.
    7.Connect battery leads, earth lead last.
    Airbag module - head - rear 
    $% 76.74.04 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove headlining.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Headlining.
    3.Disconnect multiplug from airbag module.
    M76 4402 
    						
    							RESTRAINT SYSTEMS
    REPAIRS 75-9
    4.Remove 4 Torx screws securing airbag module 
    and remove airbag.
    WARNING: Store the airbag module with the 
    deployment side uppermost. If it is stored 
    deployment side down, accidental 
    deployment will propel the airbag module 
    with enough force to cause serious injury.
    WARNING: Store the airbag module or seat 
    pre-tensioner in a designated storage area. 
    If there is no designated storage area 
    available, store in the locked luggage 
    compartment/loadspace area of the vehicle, 
    and inform the workshop supervisor.
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Carefully fit airbag module and tighten screws 
    evenly to 10 Nm (7 lbf.ft).
    2.Connect airbag multiplug.
    3.Fit headlining.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Headlining.
    4.Connect battery leads, earth lead last.
    Crash sensor - side 
    $% 76.74.11 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove B post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - B post - upper.
    3.Remove front and rear carpet retainer.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Retainer - front carpet.
    4.Remove Torx bolt securing seat belt reel to B 
    post and position the seat belt reel aside.
    5.Remove 2 scrivets securing centre carpet 
    retainer to B post and remove the carpet 
    retainer. 
    						
    							RESTRAINT SYSTEMS
    75-10 REPAIRS
    6.Remove and discard 3 Torx bolts securing side 
    impact crash sensor retaining bracket to B 
    post.
    7.Release harness from retaining clips and 
    disconnect multiplug from side impact crash 
    sensor.
    8.Remove side impact crash sensor and 
    retaining bracket from B post.
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Position side impact crash sensor and retaining 
    bracket to B post, secure harness and connect 
    multiplug to side impact crash sensor.
    2.Fit new bolts to side impact crash sensor 
    retaining bracket and tighten to 8 Nm (6 lbf.ft).
    3.Position seat belt reel to B post, fit Torx bolt 
    and tighten to 31 Nm (23 lbf.ft).
    4.Fit centre carpet retainer to B post and secure 
    with scrivets.
    5.Fit front and rear carpet retainers.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Retainer - front carpet.
    6.Fit B post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - B post - upper.
    7.Connect the battery earth lead.
    8.New sensors require programming:
    lTurn ignition to position II
    lSRS warning light will flash for a period of 
    approximately 30 seconds
    lTurn ignition off
    lSensor programming is now complete
    Battery - disconnect unit (SRS) 
    $% 76.74.14 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Release cover and remove nut securing 
    positive lead to the battery disconnect unit. 
    Position the positive lead aside.
    3.Release cover and loosen nut securing battery 
    disconnect unit to the battery terminal.
    4.Disconnect multiplug from the battery 
    disconnect unit.
    5.Remove cover and nut securing battery 
    disconnect unit to the junction box.
    6.Remove the battery disconnect unit. 
    						
    							RESTRAINT SYSTEMS
    REPAIRS 75-11
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Ensure battery terminals are clean.
    2.Position battery disconnect unit to junction box, 
    fit nut and tighten to 25 Nm (18 lbf.ft). Fit cover. 
    3.Fit battery disconnect unit to the positive 
    battery terminal and tighten nut. Fit cover.
    4.Position positive lead to the battery disconnect 
    unit, fit nut and tighten to 25 Nm (18 lbf.ft). Fit 
    cover.
    5.Connect multiplug to battery disconnect unit.
    6.Connect battery leads, earth lead last.
    Rotary coupler 
    $% 76.74.20 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove steering wheel
     
     +  STEERING, REPAIRS, Steering 
    wheel.
    3.Remove steering column nacelle.
     
     +  STEERING, REPAIRS, Nacelle - 
    column - complete.
    CAUTION: Centralise the steering wheel 
    with the road wheels in the straight ahead 
    position. This will ensure that the rotary 
    coupler is locked as the steering wheel is 
    removed.
    4.Remove 4 Torx screws securing rotary coupler 
    assembly to column. Release coupler 
    assembly.
    M76 4370 
    						
    							RESTRAINT SYSTEMS
    75-12 REPAIRS
    5.Disconnect 5 multiplugs from rotary coupler.
    6.Remove rotary coupler assembly.
    NOTE: Do not carry out further dismantling if 
    component is removed for access only.
    7.Depress clips and remove switches from 
    coupler assembly.
    Refit
    1.Fit switches to rotary coupler.
    2.Connect multiplugs to rotary coupler.
    3.Fit rotary coupler to column, secure with Torx 
    screws.
    4.Fit steering column nacelle.
     
     +  STEERING, REPAIRS, Nacelle - 
    column - complete.
    5.Fit steering wheel
     
     +  STEERING, REPAIRS, Steering 
    wheel.
    6.Connect battery leads, earth lead last.
    Airbag module - side impact - front door
    $% 76.74.30 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    CAUTION: The SRS side impact sensor must be 
    replaced after every side deployment has 
    occurred. Only replace the side impact sensor on 
    the deployed side.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove door trim casing.
     
     +  DOORS, REPAIRS, Trim casing - 
    front door.
    3.Disconnect multiplug from airbag module.
    4.Remove and discard 3 bolts securing airbag 
    module.
    M76 4371
    M76 4297 
    						
    							RESTRAINT SYSTEMS
    REPAIRS 75-13
    5.Remove airbag module.
    WARNING: Store the airbag module with the 
    deployment side uppermost. If it is stored 
    deployment side down, accidental 
    deployment will propel the airbag module 
    with enough force to cause serious injury.
    WARNING: Store the airbag module or seat 
    pre-tensioner in a designated storage area. 
    If there is no designated storage area 
    available, store in the locked luggage 
    compartment/loadspace area of the vehicle, 
    and inform the workshop supervisor.
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Position airbag module to door, fit new bolts 
    and tighten to 9 Nm (7 lbf.ft). 
    2.Connect multiplug to airbag module.
    3.Fit door trim casing.
     
     +  DOORS, REPAIRS, Trim casing - 
    front door.
    4.Connect battery leads, earth lead last.
    Airbag module - head - front  
    $% 76.74.40 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove fascia carrier.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Fascia - carrier.
    3.Remove sun visor.
     
     +  INTERIOR FITTINGS, REPAIRS, Sun 
    visor.
    4.Remove grab handles.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Handle - grab.
    5.Release door aperture seals to release 
    headlining.
    6.Remove B post upper finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - B post - upper.
    7.Release D post upper finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - D post - upper.
    8.Remove E post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - E post.
    9.Remove rear console from headlining.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Console - headlining - rear. 
    						
    							RESTRAINT SYSTEMS
    75-14 REPAIRS
    10.Remove 2 screws securing headlining.
    11.Carefully lower edge of headlining for access to 
    airbag fixings.
    12.Remove 2 Torx screws securing airbag to A 
    post.
    13.Remove Torx screw securing airbag webbing 
    to A post.14.Remove Torx screw securing airbag webbing 
    to cantrail.
    15.Release 4 clips securing airbag module.
    16.Remove airbag module.
    WARNING: Store the airbag module with the 
    deployment side uppermost. If it is stored 
    deployment side down, accidental 
    deployment will propel the airbag module 
    with enough force to cause serious injury.
    WARNING: Store the airbag module or seat 
    pre-tensioner in a designated storage area. 
    If there is no designated storage area 
    available, store in the locked luggage 
    compartment/loadspace area of the vehicle, 
    and inform the workshop supervisor.
    Refit
    NOTE: If the SRS component is to be replaced, 
    the bar code of the new unit must be recorded.
    1.Carefully fit airbag and secure clips.
    2.Fit airbag module to cantrail and A post and 
    tighten Torx screws to 10 Nm (7 lbf.ft).
    3.Fit and tighten screws securing headlining.
    M76 4462 
    						
    							RESTRAINT SYSTEMS
    REPAIRS 75-15
    4.Fit rear console.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Console - headlining - rear.
    5.Fit B post upper finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - B post - upper.
    6.Fit D post upper finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - D post - upper.
    7.Fit E post finisher.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Trim finisher - E post.
    8.Fit grab handles.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Handle - grab.
    9.Fit sun visor.
     
     +  INTERIOR FITTINGS, REPAIRS, Sun 
    visor.
    10.Fit fascia carrier.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Fascia - carrier.
    11.Fit door aperture seals.
    12.Connect battery leads, earth lead last.
    Diagnostic control unit (DCU) 
    $% 76.74.68 
    If the ECU is to be replaced then Testbook/T4 must 
    be connected and correct procedures adhered to, 
    prior to battery disconnection.
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    WARNING: It is imperative that before any work 
    is undertaken on the SRS system, the 
    appropriate information is read thoroughly.
    WARNING: Always disconnect both battery leads 
    before beginning work on the SRS system. 
    Disconnect the negative lead first. Never reverse 
    connect the battery.
    CAUTION: The SRS DCU must be replaced after 
    every deployment has occurred.
    Remove
    1.Make the SRS system safe. 
     
     +  GENERAL INFORMATION, 
    Supplementary Restraint System (SRS) 
    Precautions.
    2.Remove centre console.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Centre console.
    3.Remove air suspension switch panel.
     
     +  INTERIOR FITTINGS, REPAIRS, 
    Switch panel - air suspension.
    4.Disconnect multiplug from heater motor.
    5.Remove 2 screws securing heater motor to 
    mounting bracket.
    6.Release and remove heater motor. 
    						
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