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Land Rover Range Rover 2002my On Workshop Procedures Lm 6th Edition Nas Rover Manual

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    							ENGINE - V8
    12-2-8 REPAIRS
    7.Fit cylinder head bolt washers and new cylinder 
    head bolts. Tighten cylinder head bolts in 
    sequence shown to 30 Nm (22 lbf.ft). Using an 
    angle torque gauge tighten all bolts in 
    sequence by a further 80° and then a final 80°.
    NOTE: Do not remove special coating from 
    new cylinder head bolts.
    8.Fit bolt securing LH timing chain guide rail to LH 
    cylinder head and tighten.
    9.Carefully rotate camshafts until letter and 
    cylinder number markings located on rear of 
    camshafts are in an upright position.
    NOTE: The twisting and apparent misalignment 
    of the camshafts does not indicate incorrect 
    engine timing.
    10.Loosen bolt securing LRT-12-223/4 to LRT-12-
    223/3.11.Fit LRT-12-223/4 and LRT-12-223/3 to rear of 
    LH camshafts and tighten bolt securing tools.
    12.Fit LRT-12-223/5, LRT-12-223/6 to LH cylinder 
    head and tighten LRT-12-223/6 into spark plug 
    thread.
    13.Rotate engine crankshaft pulley clockwise to 
    align TDC timing mark.
    NOTE: Raise timing chain and hold under 
    tension while turning crankshaft pulley.
    M12 7637 
    						
    							ENGINE - V8
    REPAIRS 12-2-9
    14.Position LRT-12-227 through timing tool 
    access hole and secure flywheel in TDC 
    position.
    15.Fit LH VCC unit.
     
     +  Engine - V8, REPAIRS, Variable 
    camshaft unit - variable camshaft control 
    (VCC) - LH.
    16.Fit coolant pump to coolant manifold pipes.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Pipe(s) - coolant pump to coolant manifold.
    17.Fit LH exhaust manifold.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Gasket(s) - exhaust manifold 
    - LH.
    18.Fit new oil filter and fill engine with oil.
     
     +  MAINTENANCE, PROCEDURES, 
    Engine oil and filter - V8 engine.
    19.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    20.Connect battery earth lead.
    Gasket - cylinder head - RH 
    $% 12.29.03 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Position vehicle on lift.
    2.Disconnect battery earth lead.
    3.Drain cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    4.Drain engine oil and remove oil filter.
     
     +  MAINTENANCE, PROCEDURES, 
    Engine oil and filter - V8 engine.
    5.Remove RH exhaust manifold.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Gasket(s) - exhaust manifold 
    - RH.
    6.Remove coolant pump to coolant manifold 
    pipes.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Pipe(s) - coolant pump to coolant manifold.
    7.Remove RH VCC unit.
     
     +  Engine - V8, REPAIRS, Variable 
    camshaft unit - variable camshaft control 
    (VCC) - RH.
    8.Fit LRT-12-226 to VCC solenoid and remove 
    solenoid.
    CAUTION: Do not allow oil to come into 
    contact with the drive belts while removing 
    the solenoid. 
    						
    							ENGINE - V8
    12-2-10 REPAIRS
    9.Remove LRT-12-227 from timing tool access 
    hole.
    10.Rotate engine crankshaft pulley anti-clockwise 
    to align the 45° before TDC timing mark.
    NOTE: Raise timing chain and hold under 
    tension while turning crankshaft pulley.
    11.Remove LRT-12-223/5, LRT-12-223/6, LRT-
    12-223/2 and LRT-12-223/1 from RH cylinder 
    head camshafts.12.Working in the sequence shown, progressively 
    loosen 10 cylinder head bolts.
    13.Discard 10 cylinder head bolts and remove 10 
    cylinder head bolt washers.
    14.With assistance, remove cylinder head 
    assembly.
    15.Discard cylinder head gasket.
    16.Discard O ring from cylinder block. 
    						
    							ENGINE - V8
    REPAIRS 12-2-11
    Refit
    1.Clean mating faces of cylinder head and 
    cylinder block, dowels and dowel holes. If 
    necessary remove all traces of sealing 
    compound with hard wood scraper. Ensure 
    remnants do not remain in oil ways cooling 
    ducts or bolt holes.
    CAUTION: Make sure no oil or coolant is left 
    in the cylinder head bolt holes as damage to 
    the cylinder block may occur when 
    tightening the cylinder head bolts.
    2.Using a straight edge and feeler gauges, check 
    cylinder head for distortion along lines in 
    illustration. 
     
     +  GENERAL DATA, Engine - V8.
    3.Fit new O ring to cylinder block.
    4.Apply sealant, Part No. STC 50550 to areas 
    illustrated.
    5.Fit new cylinder head gasket to locating dowels 
    on cylinder block.
    6.With assistance, fit cylinder head and carefully 
    position cylinder head onto dowels.7.Fit cylinder head bolt washers and new cylinder 
    head bolts. Tighten cylinder head bolts in 
    sequence shown to 30 Nm (22 lbf.ft). Using an 
    angle torque gauge tighten all bolts in 
    sequence by a further 80° and then a final 80°.
    NOTE: Do not remove special coating from 
    new cylinder head bolts.
    8.Carefully rotate camshafts until letter and 
    cylinder number markings located on rear of 
    camshafts are in an upright position.
    NOTE: The twisting and apparent misalignment 
    of the camshafts does not indicate incorrect 
    engine timing.
    9.Loosen bolt securing LRT-12-223/2 to LRT-12-
    223/1.
    M12 7637 
    						
    							ENGINE - V8
    12-2-12 REPAIRS
    10.Fit LRT-12-223/2 and LRT-12-223/1 to rear of 
    RH camshafts and tighten bolt securing tools.
    11.Fit LRT-12-223/5, LRT-12-223/6 to RH cylinder 
    head and tighten LRT-12-223/6 into spark plug 
    thread.
    12.Rotate engine crankshaft pulley clockwise to 
    align TDC timing mark.
    NOTE: Raise timing chain and hold under 
    tension while turning crankshaft pulley.
    13.Position LRT-12-227 through timing tool 
    access hole and secure flywheel in TDC 
    position.
    14.Fit LRT-12-226 to VCC solenoid and fit 
    solenoid.
    15.Fit RH VCC unit.
     
     +  Engine - V8, REPAIRS, Variable 
    camshaft unit - variable camshaft control 
    (VCC) - RH.
    16.Fit coolant pump to coolant manifold pipes.
     
     +  COOLING SYSTEM - V8, REPAIRS, 
    Pipe(s) - coolant pump to coolant manifold.
    17.Fit RH exhaust manifold.
     
     +  MANIFOLD AND EXHAUST SYSTEM 
    - V8, REPAIRS, Gasket(s) - exhaust manifold 
    - RH.
    18.Fit new oil filter and fill engine with oil.
     
     +  MAINTENANCE, PROCEDURES, 
    Engine oil and filter - V8 engine.
    19.Fill cooling system.
     
     +  COOLING SYSTEM - V8, 
    ADJUSTMENTS, Coolant - drain, flush & 
    refill.
    20.Connect battery earth lead. 
    						
    							ENGINE - V8
    REPAIRS 12-2-13
    Gasket - camshaft cover - LH
    $% 12.29.40 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Remove engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    3.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    4.Depressurise fuel system.
     
     +  FUEL DELIVERY SYSTEM - V8, 
    ADJUSTMENT, Fuel system - depressurise.
    5.Disconnect fuel feed hose from fuel rail.
    CAUTION: Always fit plugs to open 
    connections to prevent contamination.6.Release 2 clips securing battery cable to 
    engine acoustic cover brackets.
    7.Release heater pump from mounting rubbers 
    and move aside.
    8.Release clip and disconnect breather hose 
    from camshaft cover.
    9.Remove LH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - LH.
    M12 7676
    M12 7679 
    						
    							ENGINE - V8
    12-2-14 REPAIRS
    10.Remove nut and disconnect earth lead from 
    camshaft cover.
    11.Disconnect multiplugs from ignition coils.
    12.Remove 7 nuts securing ignition coils to 
    camshaft cover. Remove 4 ignition coils.
    13.Discard ignition coil cover gasket.14.Remove 8 nuts and 3 bolts securing camshaft 
    cover to cylinder head. Remove camshaft 
    cover, discard 2 gaskets and 11 sealing 
    washers.
    Refit
    1.Clean camshaft cover and mating face of 
    cylinder head.
    2.Apply sealant, Part No. STC 50550 to areas 
    illustrated.
    3.Fit 2 new gaskets and 11 new sealing washers 
    to camshaft cover and fit to cylinder head.
    M86 5761
    M86 5697 
    						
    							ENGINE - V8
    REPAIRS 12-2-15
    4.Fit 8 nuts and 3 bolts securing camshaft cover 
    and progressively tighten in sequence shown to 
    10 Nm (7 lbf.ft).
    5.Fit 4 ignition coils.
    6.Fit 7 nuts securing ignition coils to camshaft 
    cover and tighten to 4 Nm (3 lbf.ft).
    7.Connect multiplugs to ignition coils.
    8.Connect earth lead to camshaft cover and 
    tighten nut to 4 Nm (3 lbf.ft).
    9.Fit new ignition coil cover gasket.
    10.Fit LH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - LH.
    11.Connect breather hose to camshaft cover and 
    secure with clip.
    12.Secure heater pump to mounting rubbers.
    13.Secure 2 clips on battery cable to engine 
    acoustic cover brackets.
    14.Connect quick release fuel hose to fuel rail.
    15.Fit air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    16.Fit engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    17.Connect battery earth lead.
    Gasket - camshaft cover - RH 
    $% 12.29.41 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Remove engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    3.Remove air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    4.Remove RH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - RH.
    5.Remove nut and disconnect earth lead from 
    camshaft cover.
    6.Disconnect multiplugs from ignition coils.
    M86 5761
    M86 5697 
    						
    							ENGINE - V8
    12-2-16 REPAIRS
    7.Remove 7 nuts securing ignition coils to 
    camshaft cover. Remove 4 ignition coils.
    8.Discard ignition coil cover gasket.
    9.Remove dipstick tube.
     
     +  Engine - V8, REPAIRS, Tube - 
    dipstick.
    10.Remove 6 nuts and 3 bolts securing camshaft 
    cover to cylinder head. Remove camshaft 
    cover, discard 2 gaskets and 11 sealing 
    washers.
    Refit
    1.Clean camshaft cover and mating face of 
    cylinder head.2.Apply sealant , Part No. STC 50550 to areas 
    illustrated.
    3.Fit 2 new gaskets and 11 new sealing washers 
    to camshaft cover and fit to cylinder head.
    4.Fit dipstick tube.
     
     +  Engine - V8, REPAIRS, Tube - 
    dipstick.
    5.Fit 6 nuts and 3 bolts securing camshaft cover 
    and progressively tighten in sequence shown to 
    10 Nm (7 lbf.ft).
    6.Fit 4 ignition coils.
    7.Fit 7 nuts securing ignition coils to camshaft 
    cover and tighten to 4 Nm (3 lbf.ft).
    8.Fit new ignition coil cover gasket.
    9.Connect multiplugs to ignition coils.
    10.Connect earth lead to camshaft cover and 
    tighten nut to 4 Nm (3 lbf.ft).
    11.Fit RH ignition coil cover.
     
     +  ENGINE MANAGEMENT SYSTEM - 
    V8, REPAIRS, Cover - Ignition coils - RH. 
    						
    							ENGINE - V8
    REPAIRS 12-2-17
    12.Fit air intake plenum.
     
     +  HEATING AND VENTILATION, 
    REPAIRS, Plenum - air intake.
    13.Fit engine acoustic cover.
     
     +  Engine - V8, REPAIRS, Acoustic 
    cover - engine.
    14.Connect battery earth lead.
    Acoustic cover - engine 
    $% 12.30.50 
    Before disconnecting the battery, ensure all text and 
    cautions in the battery disconnection section are 
    observed. 
     
     +  GENERAL INFORMATION, Electrical 
    Precautions.
    Remove
    1.Disconnect battery earth lead.
    2.Release 4 Allen head turnbuckles and remove 
    acoustic cover.
    Refit
    1.Fit and secure engine acoustic cover.
    2.Connect battery earth lead. 
    						
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