honda cr v 19997 2000 User Manual
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,T
Alternator Overhaul
NOTE: Do not remove the pulley unless the front bear-
ing needs replacement.
To loosen the pulley locknut, use the tools as shown. lf
necessary, use an impact wrench.
PULLEY LOCKNUT111 N.m (11.3 kgf.m,81.7 lbf.ft)
FRONT BEARING
CAUTION: Do not get grease
or oil on the slip rings.
BRUSH HOLDERINSULATOB
^.^t%THROUGH BOLT
PULLEY
PULLEY LOCKNUT111 N.m {11.3 kgf.m, 81.7 lbf,ft)RECTIFIERASSYTest. page 4 32
PULLEY
BEARING INSULATOR
COVER
REAR HOUSING
4-31
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Charging System
IRectifier Test
NOTE: The diodes are designed to allow current to pass
in one direction while blocking it in the opposite direc
tion. Since the alternator rectifier is made up of eight
diodes (four pairs), each diode must be tested for continuity in both directions with an ohmmeter that has diode
checking capability; a total of 16 checks.
l. Check for continuity in each direction between- the B and P terminals.- E (ground) and P terminals.
All diodes should have continuity in only one direc-
tion.
2. lf any of the diodes fails, replace the rectifier assem-
bly. (Diodes are not available separatelv.)
4-32
1.
Alternator Brush Inspection
2.
Remove the end cover, then take out the brush holder
by removing its two screws.
Measure the length of the brushes with a vernier
calrper.
Alternator Brush Length:
Standard (Newl:10.5 mm 10.41 inl
Service Limit: 1.5 mm {0.06 in)
lf the brushes are less than the service limit, replace
the alternator brush assemblv.
VERNIER CALIPER
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Rotor Slip Ring Test 1. Check the resistance between the slip rings. There should be 1.8 - 3.0 ohms. . lf resistance meets the specification, go to step 2 . lf resistance does not meet the specification, replace the alternator. SLIP RINGS Check that there is no continuity between the slip rings and the rotor or rotor shaft. lf the rotor fails either continuity check, replace the alternator. ROTOR SHAFT 4-33 Stator Test 1. Check that there is continuity between each pair of leads. Check that there is no continuity between each lead and the coil core. It the coil fails either continuity check, replace the alternator. LEADS corL coRE www.emanualpro.com
Charging System Alternator Belt Inspection and Adjustment NOTE: When using a new belt, first adjust the deflectionor tension to the values for the new belt, then readjustthe deflection or tension to the values for the used beltafter running engine for five minutes. Deflection methodi Apply a force of 98 N (10 kgt,22lbll, and measure thedeflection between the alternator and crankshaft pulley. Detlection: Used Belt:8.5 - 11.5 mm (0.33 - 0.45 inlNew Beft: 5.5 - 8.0 mm 10.22 - 0.31 inl NOTEr lf the belt is worn or damaged, replace it. Measure here 4-34 Belt tension gauge m6thod: Attach the belt tension gauge to the belt and measure thetension. Follow the gauge manufacturers instructions. Tension: Used Belt:340 - /€0 N (35 - 50 kgf, 77 - 1r0 tbf)New Belt: 690 - 880 N (70 - 90 kgf, 150 - 200 tbt) NOTE: lfthe belt is worn or damaged, replace it. www.emanualpro.com
lf adjustment is necessary:
1. Loosen the mounting nut and the locknut.
2. Move the alternator to obtain the proper belt ten-
sion, then retighten the nuts.
LOCKNUT8 x 1.25 mm
MOUNTING NUT10 x 1.25 mm14 N.m {4.5 kgl.m.33 lbf.ft)
Recheck the deflection or tension of the belt.
NOTE: For the power steering pump belt and A,/C
compressor belt adjustments, refer to section 17 and
section 22.
24 N.m (2.4 kgtm,17 lbf ft)
4-35
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Gruise Control
Component Location Index
CRUISE CONTROL UNITInput Test, page 4 38
CRUISE INDICATOR LIGHT(Built into gauge assembly)Bulb Locations. section 23
swtTcHTest, page 4-44
SET/RESUME SWITCHTest, page 4 40Beplacement, page 4-40
ACTUATOfi ASSEMBLYand VACUUM TANKTest, page 4 41Solenoid Test, page 4 44
CLUTCH INTERLOCKswrTcH {M/T)Test, page 4-43Switch poskion adjustment,section 12
Pedal Height Adjustment,section 19.
ACTUATOR CAELEAdjustment, page 4-43A/T GEAB POSITIONswlTcH (A/TlTest, section 14
+36
I
BAT
(
I
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UNDER.OASH FUSARELAY BOX
INDICATORLIGHT(0.84W)
lPIOSET
526712813
CRUISE CONTROT UNLT 10
11114
COMEINATONL GHI SWITCH
f7
IRED/BLK
Gircuit Diagram
*: 98 00 models withAutomatic Transmission.
J
BRAK€LGHTSPNK BLK BLK
I L_l
tl
4F /lr,mcern I I
Y{^ i?tr.flffiJF ) l
I
t loN : Pedar rereasedl /l
8LK BLK
TI
G101 G401
CRUISECONTROLACTUATOR
tBLK
n:
G202
IGNIT ONSWITCHUNDER.HOOD FUSEi RELAY BOX
No 41 (100A) No 42 (404)
4-37
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Cruise Control
Control Unit Input Test
SRS components are located in this area. Review the SRS component locations. precautions, and procedures in the SRS
section (241 before performing repairs or seryice.
1. Remove the drivers dashboard lower cover and knee bolster {see section 20).
2. Disconnect the l4P connector from the control unit.
3. Inspect the connector and socket terminals to be sure they are all making good contact
lf the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.
lf the terminals look OK, make the following input tests at the connector.- lf any test indicates a problem. find and correct the cause, then recheck the system.
- lf all the input tests prove OK, the control unit must be faulty; replace it.
*: 98 - 00 models withAutomatic Transmission.Wire side ol female terminals
4-38
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Disconnest the lilP connector from the control unit.
Csvity WireTest condition
R€conn€ct tho 14P connGctor to the control unit.
Test: Desired resultPossible cause it result is not obtained
BRNArVHTUnder all conditionsCheck for resistance to groundl
There should be 80 - 120 o.
Faulty actuator solenoid
Poor ground (G202)
An open in the wire1BRNUnder all conditionsCheck for resistance to groundl
There should be 40 - 60 0.
11BRN/BLKUnder all conditionsCheck for resistance to ground:
There should be 70 - 110 O.
2GRY
lgnition switch ON (ll),
main switch ON and
brake pedal depressed,
then released
Check for voltage to ground:
There should be 0 V with the pedal
depressed and battery voltage with
the pedal released.
. Faulty brake switch. An open in the wire
BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401). An open in the wire
5GRNMHT
Brake pedal depressed,
then released
Check for voltage to ground:
There should be battery voltage with
the pedal depressed, and 0 V with
the pedal released.
Blown No.52 115 Alfuse in the
under-hood fuse/relay box
Faulty brake switch
An open in the wire
LT GRN/
RED
Set button pushedCheck for voltage to ground:
There should be battery voltage.Blown No. 52 {15 A} fuse in the
under-hood fuse/relay box
Faulty horn relay
Faulty sevresume switch
Faulty cable reel
An open in the wire7LT GRN/
BLK
Resume button pushed
10RED/BLU
lgnition switch ON lll)Attach to ground:
Cruise indicator light in the gauge
assembly should come on.
Elown bulbBlown No. 25 (7.5 A) tuse in theunder-dash fuse/relay box
Faulty dimming circuit in the gauge
assembly
An open in the wire
ELU^rrHT
lgnitjon switch ON {ll}and main switch ON;
raise the front of the
vehicle, block one wheel
and rotate the other
wheel slowly.
Check for voltage between the
ELUA/VHT @ and BLK O terminalsl
There should be 0 - 5 V or more-0 - 5 V or more repeatedly.
Faulty vehicle speed sensor (VSS)
An open in the wire
r3LT GRN
lgnition switch ON {ll}and main switch ONCheck for voltage to ground:
There should be battery voltage.
Blown No. 14 (7.5 A) fuse in theunder-dash fuse/relay box
Faulty main switch
An open in the wire
l4PNK
A/T: Shift lever in E, EotE
lvl/T: Clutch pedal
releaseo
Check for continuity to ground:
There should be continuity.NOTE: There should be no continu-
ity when the shift lever is in otherpositions or when the clutch pedal is
oepresseo.
Faulty A/f gear position switch 1A,/TlFaulty or misadjusted clutch switch
fi{/r)Poor ground (G101)
An open in the wire
BLU
Start tho engine. turnthe main switch ON, anddrive the vehicle over 25
mph (40 km/h)with the
crurse control set
Check for voltage to ground:
There should be approx.5 V
. Faulty cruise control unit. Shod to ground
*: 98 - 00 models with Automatic Transmission.
4-39
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Cruise Control
1.
Main Switch Test/Replacement
Carefully pry the switch out of the instrument panel.
Disconnect the 6P connector from the switch,
Terminal side of malerermtnats
6P CONNECTOR
/
Check for continuitv between the terminals in each
switch position according to the table.
lf there is no continuity, replace the switch.
BULES {0.84 Wt
Terminal
;;;
-_\56
OFFG-@oG(9,{)
ONG@-oo-@-o
4-40
Set/Resume Switch
Test/Replacement
1.Disconnect the baftery negative cable, then discon-
nect the positive cable, and wait at least three min-
utes.
Disconnect the drivers airbag and front passengers
airbag connectors (see section 24).
Remove the dashboard lower cover and knee bolster.
Disconnect the 6P connector between the cable reel
sub harness and the main wire harness.
4.
Wire side of temale terminals
Check for continuity
6P connector in each
the table.
between the terminals of the
switch position according to
Terminal
;;;
--_l2
SET (ON)o--o
RESUME (ON)Cf-c
a
lf there is continuity. and it matches the table,
the switch is OK.
lf there is no continuity in one or both positions,
go to step 6.
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