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honda cr v 19997 2000 User Manual

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    NOT GOOD
    5. Check the mica depth. lf necessary, undercut the
    mica with a hacksaw blade to achieve proper depth.
    lf the service limit cannot be maintained, reDlace
    the armature.
    MICA DEPTI{
    Commutator Mica Depth
    Standard (Nsw): 0.5 - 0.8 mm 10.02 - 0.03 inl
    Servico Limit: 0.2 mm (0.008 in)
    Check for continuity between the segments of the
    commutator. lf an open circuit exists between any
    segments. replace the armature.
    6.
    COMMUTATOR
    4-11
    7. Place the armature on an armature tester. Hold a
    hacksaw blade on the armature core.
    lf the blade is attracted to the core or vibrates while
    the core is turned. the armature is shorted. Replace
    the armature.
    8. With an ohmmeter, check that no continuity exists
    between the commutator and armature coil core,
    and between the commutator and armature shaft. lf
    there is continuity. replace the armature,
    cotL coRE
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    Starting System
    Brush Holder Test
    1. Check that there is no continuity between the O and
    O brush holders. lf there is continuitv, replace the
    brush holder assembly.
    O BRUSH HOLDER@ BRUSH HOLDER
    Insert the brush into the brush holder, and bring the
    brush into contact with the commutator, then attach
    a spring scale to the spring. Measure the spring ten-
    sion at the moment the spring lifts off the brush.
    SPRING SCALE
    Spring Tension: 13.7 - 17.7 N
    (1.40 - 1.80 kgf, 3.09 - 4.00 lbf)
    4-12
    Starter Reassembly
    NOTE: Use the illustration on page 4I as reference for
    reassemDty.
    1. Pry back each brush spring with a screwdriver, then
    position the brush about halfway out ol its holder,
    and release the spring to hold it there.
    2. Install the armature in the housing. Next, pry back
    each brush spring again, and push the brush down
    until it seats against the commutator, then release
    the spring against the end of the brush.
    - E^
    F*4#-@
    6t taal la
    tlll
    3. Install the endon the brush holder.
    ft
    cover
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    ,r1.?
    Performance Test
    Disconnect the wire from terminal N4.
    Make a connection as described below using as
    heavy a wire as possible (preferably equivalent to
    the wire used for the vehicle).
    Connect the battery as shown. lf the starter pinion
    pops out. it is working properly. To avoid damaging
    the starter, do not leave the battery connected for
    more than 10 seconds.
    3.
    ie
    Disconnect the battery from the M terminal. lf the
    pinion does not retract, the hold-in coil is working
    properly. To avoid damaging the starter, do not
    leave the battery connected for more than 10 sec
    onds.
    @o12VBATTERY
    4-13
    5. Disconnect the battery also from the body. lf the
    pinion retracts immediately, it is working properly,
    To avoid damaging the starter, do not leave the bat-
    terv connected for more than 10 seconds.
    6.
    7.
    Clamp the starter firmly in a vise.
    Connect the starter to the battery as described in
    the diagram below, and confirm that the motor
    starts and keeps rotating.
    8, lf the electric current and motor soeed meet the
    specifications when the battery voltage is at 11.5 V,
    the starter is working properly.
    Specifications:
    MakerElectric currentMotor speed
    DENSO90 A or less3,000 rpm or
    more
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    lgnition System
    Component Location Index
    IGNITION TIMING CONTROL SYSTEM
    . ldle speed Inspection/Adjustment, section 11
    . Inspection and Sening. page 4-16
    DISTRIBUTORReplacement, page 4-17Overhaul, page 4-18lgnition CoilTest, page 4,20lgnition Control Module  CM)Input Test, page 4,19
    SERVICE CHECK CONNECTOR (2P)
    lwi.c colo6: BRN rnd BLKI
    TEST TACHOMETER
    SPARK PLUGSInspection, page 4-21
    WIRES
    4-14
    Inspection and Test, page 4-20
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    Circuit Diagram
    IGNIT ONSW TCHUNDEF,DASHFUSEi RELAY BOX
    6 l;;l Eci,.pcMi{Hr6-(-\9--*.--EII 
    Vil
    IGN TIONW]BES
    SPARKPLUGS
    I l: 99 - 00 modelsGt01
    4-15
    UNDEF.HOOD FUSE/RELAY 8OX
    f l-- r
    TDC Top dead cenlerCKP Cran[shan poslionCYP Cylnder posrlon
    TDC/CKP/CYP SENSOR
    BLK/YEL
    l^IGNITIONcotL
    IGN]TION CONTROLMODULE (CM)
    / Has buil-if \I no|se l
    i l i--, -BLUll
    ifrI BLU BLU I
    ll/ i
    | | resrI TACHOMETER
    I I 
    tottto*
    LTTCHoMEIEB j97 -98 models
    IJltfi--cMFcr,r 
    I
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    lgnition System
    5.
    lgnition Timing Inspection and Setting
    2.
    1.Check the idle speed, and adjust it if necessary (see
    section 1 1).
    Pull out the service check connector 2P (BRN and
    BLK wires) from the connector holder located under
    the dash on the front passenger side, then connect
    the scs service connector (P/N 07PAz - 0010100) to
    it.
    Start the engine. Hold the engine at 3,000 rpm with
    no load (A/T in N or E, Mff in neutral) until the
    radiator fan comes on, then let it idle.
    Connect the timing light to the No. I ignition wire,
    then point the light toward the pointer on the timing
    belt cover.
    Check the ignition timing in no load conditions:
    headlights, blower fan, rear window defogger, and
    air conditioner are not operating.
    lgnition Timing:
    M/T: 16 12 BTDC (RED) idling in neutral
    AlTt16 !2 BTDC (RED) idling in E or E
    CRANKSHAFTPULLEY
    4-16
    6. lf necessary, adjust the ignition timing as follows.
    Loosen the distributor mounting bolts, and turn the
    distributor ignition (Dl) housing counterclockwise to
    advance the timing or clockwise to retard the tim-
    t no,
    7.
    8.
    MOUNTING BOLTS24 N.m {2.4 kgf m, 17 lbtft}
    Tighten the distributor mounting bolts, and recheck
    the ignition timing.
    Disconnect the SCS service connector from the ser-
    vice check connector.
    To RETARD
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    e
    o
    I
    Distributor Replacement
    Removal:
    1. Disconnect the connector from the distributor.
    2. Disconnect the ignition wires from the distributor
    ignition (Dl) cap.
    3. Remove the mounting bolts from the distributor,
    then remove the distributor from the cylinder head.
    CAMSHAFTEND
    MOUNTING BOLTS8 x 1.25 mm2,1N.m {2.,1kgrf.m, 17 lbf ftl
    lnstallation:
    1. Bring the No. 1 piston to compression stroke TDC.
    2. Coata new O-ring with engine oil, then install it.
    3. Align the lug on the end of the distributor and its
    mating grooves in the camshaft end, then slip the
    distributor into position.
    NOTE: The lug on the end of the distributor and its
    mating grooves in the camshaft end are both offset
    to eliminate the possibility of installing the distribu-
    tor 180o out of time.
    4. Installthe mounting bolts, and tighten them lightly.
    5. Connect the ignition wires to the distributor ignition(Dl) cap as shown,
    No. 1CYLINDERMARK
    6. Connect the connector to the distributor.
    7. Set the ignition timing (see previous page).
    8. After setting the ignition timing, tighten the mount-
    ing bolts.
    4-17
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    lgnition System
    Distributor Overhaul
    CAP SEALCheck for damage.DISTRIBUTOR IGNITION IDII ROTOR
    OISTRIBUTOR IGNITION {DII CAPCheck for cracks, wear,damage, and to!ling.Clean or replace.
    O.RINGReplace.
    b
    OISTBIBUTOR IGI{ITION IDO HOUSING
    Check for cracks and damage.
    IGNITION COILTest, page 4 20
    @_
    IGNITION CONTROLMODULE {ICMIInput Test, page 4-19
    LEAK COVEN
    4-18.
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    lgnition Control Module (lCMl Input Test
    NOTE:
    . See section 11 when the malfunction indicator lamp(MlL) comes on.
    . Perform an input test for the ignition control module(lCM) after finishing the fundamental tests for the
    ignition system and the fuel and emissions systems.
    . 97 -98 models: The tachometer should operate nor-
    mally if the ICM is OK.
    L Remove the distributor ignition (Dl) cap, the distrib-
    utor ignition (Dl) rotor, and the leak cover.
    2. Disconnect the wires from the lCM.
    8LU WIRE{97 - 98 models}
    4-19
    7.
    Turn the ignition switch ON {ll). Check for voltage
    between the BLK,^/EL wire and body ground. There
    should be battery voltage.
    . lf there is no battery voltage, check the BLK/rEL
    wire betlveen the ignition switch and the lclvl.
    . lf there is baftery voltage, go to step 4.
    Turn the ignition switch ON (ll). Check for voltage
    between the WHT/BLU wire and body ground. There
    should be battery voltage.
    . lf there is no batteryvoltage, check:- ignition coil.- WHT/BLU wire between the ICM and ignition
    corl.
    . lf there is battery voltage, go to step 5,
    97 model: Disconnect the ECM/PCM connector A(32P). Check for continuity on the YEL/GRN wire
    between the ICM and ECM/PCM. There should be
    continuity.98 - 00 models: Disconnect the ECM,PCM connector
    B (25P). Check for continuity on the YEUGRN wire
    between the ICM and ECM/PCM. There should be
    continuity.
    Check for continuity on the YEUGRN wire to body
    ground. There should be no continuity.
    Reconnect the ECM/PClvl connector.
    97 -98 models: Check for continuity on the BLU
    wire between the test tachometer connector and the
    lCM. There should be continuity.
    97 -98 models: Check for continuity on the BLU
    wire to body ground. There should be no continuity.
    lf all the tests are normal, replace the lCM.
    9.
    10.
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    lgnition System
    lgnition Coil Test
    Using an ohmmeter, measure resistance between the
    terminals. lf the resistance is not within sDecifications,
    replace the ignition coil.
    NOTE: Resistance will vary with the coil temperature;
    specifications are at 68F (20C).
    Plimary Winding Resistance
    {Between the A and B terminals):
    0.6it - 0.77 0
    Secondary Winding Resistance
    {Between the A and secondary winding terminals):
    12.8 - 19.2 kO
    TERMINAL A {+l
    4-20
    eo
    lgnition Wire Inspection and Test
    1.Carefully remove the ignition wires by pulling on
    the rubber boots. Do not bend the wires; you might
    break them inside.
    Check the condition of the ignition wire terminals. lf
    any terminal is corroded, clean it, and if it is broken
    or distorted, replace the ignition wire.
    IGNITION WIRE
    Connect the ohmmeter probes and measure resis-
    tance.
    lgnition Wire Resistance:
    25 kO max. at 68F 120Cl
    IGNITION WIRE
    4. lf the resistance exceeds 25 kO, replace the ignition
    wire.
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