honda cr v 19997 2000 User Manual
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![Page 186
97 - 98 U.S. models {Except California):99 - 00 models:
8 x 1.25 mm31 N.m {3.2 kgl.m,23 lbl.ft)Beplace.
8 x 1.25 mm31 N.m {3.2 kgf.m.23 lbf.ft)Replace.
MANIFOLD
6x1.0mm9.8 N m 11.0 kgf.m, 7.2 lbf.ft)
COVER
(v/\
NL-]\ r-------.\\ r
\F=
\\/ ,l
BRACKET
44 N.m {4.5 kgf.m, 33 lbtftl
9-5
www.emanualpro.com](http://img.usermanuals.tech/thumb/34/48204/w64_honda-cr-v-19997-2000-service-manual-185.png "Page 186
97 - 98 U.S. models {Except California):99 - 00 models:
8 x 1.25 mm31 N.m {3.2 kgl.m,23 lbl.ft)Beplace.
8 x 1.25 mm31 N.m {3.2 kgf.m.23 lbf.ft)Replace.
MANIFOLD
6x1.0mm9.8 N m 11.0 kgf.m, 7.2 lbf.ft)
COVER
(v/\
NL-]\ r-------.\\ r
\F=
\\/ ,l
BRACKET
44 N.m {4.5 kgf.m, 33 lbtftl
9-5
www.emanualpro.com")
![Page 194
Radiator
Engine Coolant Refilling and Bleeding (contdl
Mix the recommended antifreeze with an equal
amount of water in a clean container.
NOTE:
. Always use Genuine Honda Antifreeze/Coolant.
Using a non-Honda coolant can result in corro-s\on, ca
sng t\e coo\
g sys\em \o ma\lunct\on
o. fail.
For best corrosion protection, the coolant con-
centration must be maintained year-round at50% minimum. Coolant concentrations less than
50% may not provide sufficient protection against
corrosion or freezing....](http://img.usermanuals.tech/thumb/34/48204/w64_honda-cr-v-19997-2000-service-manual-193.png "Page 194
Radiator
Engine Coolant Refilling and Bleeding (contdl
Mix the recommended antifreeze with an equal
amount of water in a clean container.
NOTE:
. Always use Genuine Honda Antifreeze/Coolant.
Using a non-Honda coolant can result in corro-s\on, ca
sng t\e coo\
g sys\em \o ma\lunct\on
o. fail.
For best corrosion protection, the coolant con-
centration must be maintained year-round at50% minimum. Coolant concentrations less than
50% may not provide sufficient protection against
corrosion or freezing....")
Engine Hose Connections: FAST IDLE THERMOVALVE (A/T onlyl IDLE AIR CONTROLIIAC}VALVE TEF BYPASSHOSE THERMOSTATHOUSING CONNECTINGPIPE VALVE HOSES 10-3 www.emanualpro.com
Radiator 1. 2. 3. 4. Replacement CONDENSERFAN,/SHROUDASSEMBLY Drain the engine coolant. Remove the upper and lower radiator hoses, and ATF cooler hoses. Disconnect the fan motor connector. Remove the radiator upper bracket, then pull up the raotalor, 5. Remove the fan shroud assemblies and other parts from the radiator. 6. lnstall the radiator in the reverse order of removal. NOTE: . Set the upper and lower cushions securely. . Fill the radiator with engine cooiant and bleed the air. RADIATOR CAP RADIATOR 6x1.0mm9.8 N.m 11.0 kgf.m,7.2 tbl.trl 6x1.0mm7 N.m (0.? kgd.m, 5 lbl.ftl UPPER MDIATOR HOSE Reler to section 14when installing. DRAIN PLUG LOWER CUSHION LOWERTOR HOSE RADIATORASSEMBLY 6x1.0mm7 N.|n 10.7 kgt.m,5 tbt.ftl rriItriiii 10-4 www.emanualpro.com
Engine Coolant Refilling and Bleeding
1. Slide the heater lemperature control lever to maxi
mum heat.
Make sure the engine and radiator are cooi to the
touch.
2. Remove the radiator caP.
3. Loosen the drain plug, and drain the coolant.
4. Remove the drain bolt from the cylinder block.
DRAIN PLUG
DRAIN BOLT78 N.m {8.0 ksl.m, 58 lbtft}
10-5
6.
7.
Apply liquid gasket to the drain bolt threads, then
reinstall the bolt with a new washer and tighten it
securely.
Tighten the radiator drain plug securely.
Remove, drain and reinstall the reservoir Fill the
tank halfway to the MAX mark with water, then up
to the MAX mark with antitreeze.
(contd)
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Radiator
Engine Coolant Refilling and Bleeding (contdl
Mix the recommended antifreeze with an equal
amount of water in a clean container.
NOTE:
. Always use Genuine Honda Antifreeze/Coolant.
Using a non-Honda coolant can result in corro-s\on, ca
sng t\e coo\
g sys\em \o ma\lunct\on
o. fail.
For best corrosion protection, the coolant con-
centration must be maintained year-round at50% minimum. Coolant concentrations less than
50% may not provide sufficient protection against
corrosion or freezing. Coolant concentrationsgreater than 60% will impair cooling efficiency
and are not recommended.
Do not use additional rust inhibitors or anti-rustproducts; they may not be compatible with the
coolant.
Engine Coolant Refill Capacity Iincluding 0.6 / 10.63US $, 0.53 lmp qtl for hoater and ressrvoirl:
A/T: 3.9 f {4.1 US $, 3.4 lmp qtl
M/T: 1.O t 14.2 US $, 3.5 lmp qrl
10-6
9. Pour coolant into the radiator uD to the base of the
filler neck. When pouring engine coolant. do not let
coolant spill on any electrical pans or the paint. lf
any coolant spills, rinse it oft immediately.
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twice).
Turn off the engine. Check the level in the radiator,
add coolant if needed.
Put the radiator cap on tightly. then run the engine
again and check for leaks.
11.
10.
12.
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Cap Testing 1. 2. Remove the radiator cap, wet its seal with engine coolant, then install it on the pressure tester. Apply a pressure of 93 - 123 kPa (0.95 - 1.25 kgflcm, 14 - 18 psi). Check for a drop in pressure. lf the pressure drops, repiace the cap. RADIATOR PNESSURE TESTER lCommercially available) 3. RADIATOR ADAPTOR(for 32 mm neck, low Profile) 2. 3. Testing 1.Wait until the engine is cool, then carefully remove the radiator cap and fill the radiator with engine coolant to the top oI the filler neck. Attach the pressure tester to the radiator, and apply a pressure of 93 - 123 kPa (0.95 - 1,25 kgf/cm, 14 - 18 psi). Inspect for engine coolant leaks and a drop in pres- sure. Remove the tester, and reinstall the radiator cap. Check for engine oil in the coolant and/or coolant in the engine oil. RAOIATOR PRESSURETESTER(Commercially available) 4. 5. ADAPTOR(for 32 mm neck,low profile) 10-7 www.emanualpro.com
Thermostat
Replacement
THERMOSTAInstall with pin up.
THERMOSTATHOUSING
RUBBER SEALReplace.
RADIATOB FANswtTcH24 N.m {2.4 kgtm, l7 lbt.ftl
THERMOSTATCOVER
12 N.m (1.2 kgl.m,8.7 tbtftl
6 x 1.0 mm
10-8
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Testing Replace the thermostat if it is open at room temperature. To test a closed thermostat: 1. Suspend the thermostat in a container of water. Do not let the thermometer touch the bottom of the hot container. THERMOMETER THERMOSTAT Heat the water, and check the temperature with a thermometer. Check the temperature at which the thermostat first opens, and at which it is fully open. Measure the lift height of the thermostat when fully open. STANDARD THERMOSTAT Lift height: above 8.0 mm (0.31 in) Starts opening: 169 - 176F (76 - 80C) Fully open: 194F (90C) 10-9 www.emanualpro.com
Water Pump
lllustrated Index
ENGINE COOLANTTEMPERATURE IECTISENSOR18 N.m 11,8 kgt.m,13 tbt.ftl
COOLANTTEMPERATUREGAUGEUNIT
6x1.0mm9.8 Nm (1.0 kgf.m,7.2 tbt frl
9 N.m {0.3 kgf.m,7 tbf.fttApply liquid gasketto the threads.
WATER OUTLETCOVERApply liquid gasker part No.08718 - 0001 or 08718 - 0003to the mating surface.
RADIATOR FAN SWITCH2il N.m (2.i1 kgl.m,17 tbfft)
WATER PUMPlnspection, page 10-11
O-RINGReplac€.
6xl,0mm12 N.tn n.2 lgl.rn,8.7 tbfft)
CONNECTINGPIPE
6x1.0mm12 N.m 11.2 kgf.m,8.7 tbtftl
10-10
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Inspection 1. 2. Remove the timing belt (see section 6) Turn the water pump pulley counterclockwise. Check that it turns freely. Check for signs of seal leakage. NOTE: A small amount ol weeping from the bleed hole is normal. BIIED HOLE Replacement 1. Remove the timing belt (see section 6). 2. Remove the water pump by removing five bolts 3, Inspect, repair and clean the O-ring groove and the mating surface with the cylinder block. Replace.6x1.0mmt2 N.m 11 2 kgf m. 8.7 tbf.ftl 4. lnstall the water pump in the reverse order of removal. -
Fan Control Component Location Index UNDEB.HOODFUSE/RELAY BOX RADIATOR FAN RELAYTest, see section 23 BADIATOR FAN Removal, page 10-10Test, page 10-14 BADIATOR FAN MOTORRemoval, page 10-2 CONDENSERFAN MOTOR ftflEffltrlt lrt r-1 a-l @u!lfl]l 10-12 www.emanualpro.com