honda cr v 19997 2000 User Manual
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Rear Driveshafts
Reassembly (contd)
8. Install the joint by holdjng the driveshaft straight upand aligning the marks on the joint with the marks
on the rollers,
9.Adjust the position of the joints to the specificationsshown. then adjust the boots halfway between fullcompression and full extension. Make sure the endsof the boots are seated in the grooves in the joints.
Inboard ioint l€ngth:
153 - 157 mm {6.02 - 6.18 inl
Outboard ioint l6ngth:
l/l: - 147 mm {5.63 - 5.37 in}
16-26
10. Set the double loop band onto the boot with theband end toward the front of the vehicle,
Pull up the slack in the band by hand.
Make a mark on the band 10 - 14 mm (0.4 - 0.6 in)from the clip.
11.
12.
CLIP
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13. 14. Thread the free end of the band through the nose section of a commerciallv available boot band tool(KD-3191 or equivalent), and into the slot on the winding mandrel, Place a wrench on the winding mandrel of the boot band tool, and tighten the band until the marked spot on the band meets the edge of the clip. BOOT BAND TOOL(KD-3191 or equivalent)Mark on band. WINDINGMANDREL Lift up the boot band tool to bend the free end of the band 90 degrees to the clip, Center-punch the clip, then fold over the remaining tail onto the clip. HAMMER 16. Unwind the boot band tool, and cut off the excess free end of the band to leave a 5 - 10 mm (0.2 - 0.4 in) tail protruding from the clip. 5-10mm(0.2 - 0.4 in) 17. Bend the band end by tapping it down with a ham- mer. NOTE: . Make sure the band does not move. . Remove any grease remaining on the surrounding surfaces. (contd) 16-27 www.emanualpro.com
Rear Driveshafts Reassembly (contd) 18. Install the new set ring into the driveshaft groove. SET RINGReplace. I CI SET RING GROOVE 16-2A lnstallation 1. lnstall the outboard joint into the trailing arm. Install the rear driveshafts into the rear differential assembly (see section 15). Apply a small amount of engine oil to the seating surface of the new spindle nut. SPINDLE NUT 22 x 1.5 mm181 N.m (18.5 kgf.m, 134lbl.ftl Replace. Install a new spindle nut, then torque the nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft. Clean the mating surfaces of the brake disc and the wheel, then install the rear wheel, and torque the wheel nuts. WHEEL NUT 12 x 1.5 mm108 N.m (11.0 kgt.m, 80lbtftl www.emanualpro.com
Propeller Shaft
Inspection
Univarsal Joint and Boots
1. Shift the transmission to Neutral.
2. Raise the vehicle off the ground, and support it with
safety stands in the proper locations (see section 1).
3. Check the cente. support bearing for excessive play
or rattle. It the center support has excessive play or
raftle, replace the propeller shaft assembly.
No. 1 PROPET_LER SHAFT
Check the universal joint boots for damage and dete-
rioration. lt the boots are damaged or deteriorated,
replace the propeller shaft assembly.
Check the universal joints for excessive play or rattle.
lf the universal joints have excessive play or rattle,
replace the propeller shaft assembly.
Propellor Shaft Runout
6. Install a dial indicator with its needle on the center of
No, 1 or No.2 propeller shaft.
7. Turn the other propeller shaft slowly and check the
runout. Repeat this procedure for the other propeller
shaft.
No. 1 Propeller Shaft Runout:
Service Limit: t.5 mm (0.06 in)
No. 2 Propeller Shaft Runout:
Service Limit: 1.5 mm {0.06 inl
lf the runout on either oroDeller shaft exceeds the
service limit, replac€ the propeller shaft assembly.
16-29
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Propeller Shaft
RemovaUlnstallation
1, Remove the propeller shaft protectors.
No. 1 PROPELLER SHAFT
PROPELLER SHAFTPROTECTOR
FLANGE BOLTI x 1 .25 mm22 N.m (2.2 kg{.m. 16lblft)
2.
No. 2 PROPELLER SHAFT
FLANGE BOLT8 x 1.25 mm22 N.m 12.2 kgf.m, 16lbf.ft)
PNOPELLER SHAFTPROTECTOR
Mark the No. 2 propeller shaft and rear differsntial
across their joints as shown.
Remove the four 12-point bolts. and remove the No.
2 propeller shaft from the rear differential.
No.2 PROPELLERSHAFT12.POINT BOLT8 x 1.25 mm32 N.m 13.3 kst m, 24 lbtftl
REAR DIFFERENTIAL
16-30
4, Remove the center support bearing mounting bolts.
SELF-LOCK|NG BOLT uErr rEn Durrr.rr I IEAnrNu
10 x 1.25 mm39 Nm 14.0 kg{.rn,29 lbtftlReplace.
Mark the No. I propeller shaft and transfer assem-
bly across their joints as shown.
Remove the four 12-point bolts, and remove the No.
1 propeller shaft from the transfer assembly,
No. l PROPELLER SHAFT
o.
12.POINT BOLT8 x 1.25 mm32 N.m 13.3 kgtm, 2,1 lbf.ft)
TRANSFERASSEMBLY
7. Install the propeller shafts in the reverse order of
removal. Make sure to align the marks on the pro-
p€ller shafts with the marks on the rear differential
and the transfer assemblv.
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Steering
Special Toofs ............. 17-2
Component Locations
Index ................ ....... 17-3
Troubleshooting
General Troubleshooting ................ 1 7-4
Noise and Vibration ......................... 17-8
Fluid Leaks ............. 17-10
Inspection and Adiustment
Steering Operation .......................... 17-12
Power Assist Check
With Vehicle Parked ....................
Steering Linkage and Gearbox .......
Pump Belt
Rack Guide Adjustment ...................
Fluid Rep|acement ...................,,.,....
Pump Pressure Check .................,,...
*Steering Wheel
Removal ................. 17-18
*Steering Column
Removal/lnstallation ................ ....... 17 -2O
lnspection .............. 17-21
Steering Lock Replacement ............ 17 -22
Power Steering Hoses, Lines
Ffuid Leakage Inspection ................. 17 -23
Repfacement .......... 17-23
Power Steering Pump
Repfacement .......... 17-24
Disassembly ...........17-25
fnspection .............. 17-26
Reassembly ............ 17-28
Power Steering Gearbox
Removal ................. 17-31
Disassembly ........... 17-34
Reassembly ............ 17-40
Ball Joint Boot Replacement .......... 17-50
Installation ............. 17-51
17-12
17-13
17-14
l7-15
17-15
17-16
Disassembly/Reassembly............... 17-18
4%/b.......... -r-7--a/
SUPPLEN\EN AL RES\RA(N SYSTES{ (SRS\
This model has an SRS which includes a drivers airbag in the steering wheel hub. a passengers airbag in the dashboardabove the glove box (97 - 00 models), and seat belt tensioners in the seat belt retractors (98 - 00 models). Informationnecessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contentspage include, or are located near, SBS components. Servicing. disassembling or replacing these items will require specialprecautions and tools, and should only be done by an authorized Honda oearer.
To avoid rendering the SRS inoperative, which could lead to peFonal iniury or death in the event of a sevore trontalcollision. allSRS service work must be performod by an authorized Honda dealer.lmproper service procedurgs, including incorrect removal and installalion of the SRS, could lead to personal iniurycaused by unintontional deployment of th€ airbags {97 - 00 models), and seat belt tensioners (98 - 00 modelsl.Do not bump the SRS unit. Otherwise, the system may lail in case ot a collision, or the airbags may deploy when theignition switch is ON (lll.
SRS electrical wiring harnesses are identitied by yellow colof coding. Ralated components are located in the steeringcolumn, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-trical test equipment on these cilcuits,
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Ret. No, I Tool NumbelDescriptionfty Page Reference o o -@ €r o @rol @ o @ @(} @ @ 07GAF - PH70100 07HAG - SF10100 07GAG - SD40200 or OTGAG - SD4O2OA 07JGG - 001010A 07MAC - S100200 OTNAD _ SR3O2OA 07NAG SR30900 or 07NAG , SR3OgOA 07RAK - 50401 10 07RAK - 5040120 07406 - 0010001 or 07406 - 0010004 07725 - 0030000 07746 - 0010100 07749 - 0010000 07916 - SA50001 07974 - SA50200 or 07974 - SA5050A 07974 - SA50800 Pilot Collar Piston Seal Ring Guide Piston Seal Ring Sizing Tool Belt Tension Gauge Ball Joint Remover,23 mm Cylinder End Seal Remover Attachment Valve Seal Ring Sizing Tool P/S Joint Adaptor (Pump) P/S Joint Adaptor (Hose) P/S Pressure Gauge Universal Holder Attachment, 32 x 35 mm Driver Locknut Wrench, 40 mm Sleeve Seal Ring Sizing Tool Ball Joint Boot Clip Guide l 1 1 1 1 1 1 1 1 1 1 1 1,l 1 1 11-39 17-44 11-44 17 -14t]-31 17 -37t7 -4l 17-t6, 17 17-16, 17 11-16, 17 17-26,30t]-42, 43t1-42, 43 11-15t]-42 11-42, 50 * Included in the Belt Tension Gauge Set 07TGG - 001000,4 o@ \J ,/:\ I o ,€l- =tt @@ aA) l:I/\L----.--.--------_ @o(D(9@@ 17-2 www.emanualpro.com
Component Locations lndex Note these items during disassembly: lf an intact airbag assembly has been removed from a scrapped vehicle or has been found defective or damaged dur-ing transit, storage or service. it should be deployed (see section 24),a Before removing the gearbox, remove the driver.s airbag assembly and steering wheel.. After installing the gearbox, check the wheel alignment and adjust if necessary. SRS components are located in this area. Review the SRS component locations, precautions, and procedures an the SRssection (24) before performing repairs or servrce. STEERING WHEELRemoval, page 17,18Disassembly/Reassembly, page 1?,18Installation, page 17-19DRIVERS AIRBAG ASSEMBLYRemoval/lnstallation, see section 24 STEERING GEARBOXRack Guide Adjustment, page 17-15Removal, page 17-31Disassembly, page 17-34Reassembly, page 17,40Installation, page 17,51VALVE BODY UNITOverhaul, page 17-38 STEERING COLUMNRemoval/lnstallation. page 17-20Inspection, page l7 21Steering Lock Replacement, page 17 22CABLE REELRemoval/lnstallation, see section 24tcNrnoN swtTcHSee s€ction 23 STEERING HOSES, LINESReplacement. page l7-23 Pump Belt Inspection andAdjustment, pag€ t7-14Pump Pressure Check, page 17-16 ot 17-1jReplacemont, page 17-24Disassembly, pa96 17,25Inspection, page 17-26Reassembly. page17-28 RESERVOIRFluid R6placement. page 17 15Fluid Leakage lnspection, page 17-23 END BALL JOINTBallJoint Boot Replacement, page 17-50 17-3 www.emanualpro.com
Troubleshooting General Troubleshootin g Check the following before you begin: . Has the suspension been modified in a way that would affect steering? . Are tire sizes, tire variety and air pressure correct? . ls the steering wheel original equipment or equivalent? . ls the power steering pump belt properly adjusted? . ls steering fluid reservoir filled to proper level? . ls the engine idle speed correct and steady? Hard Steering (Check the power assist, see page 17-12. lf the force is over 29 N (3.0 kgl 6.6 lbfl, proceed with this troubleshooting.i Abnormalthiidpressure (Iluidpressure is toohigh) Relief pressuretoo low Faulty valve body unit Abnormal Check the teed and return circuit lines and hosebetween the gearbox and pump for clogging anddeformation. Normal line and hose Check the pump fluid pressure(see page 17-16 or 17-17).Measure steady state lluid pres- sure at idle with the pressure con-trol valve and the shut-off valve (it so equipped) fully open.The fluid pressure should be 1,500kPa (15 kgf/cm,,213 psi)or less. Normal Check the flow control valve (see page 17 26).. Check the valv€ lor smooth movement in the hous-ing.. Check the relief valve for leaks. Check the pump fluid pressure(see page 17-16 or l7-17).Measure pump relief pressure atidle with the pressure controlvalve and the shutoff valve lil soequipped) fully closed.The fluid pressure should be 6,9007,800 kPa (70 - 80 kgflcm,, 1,000- 1,140 psi). Normal relief pressure 17-4 Go to page 17 5Faulty pump assemblyFaulty flow control valve www.emanualpro.com
Abnormal Not deformed Deformed Faulty cylinder lines Readjust the rack guide(see page 17-15) Bent IFaulty steering gearbox Compair the steering to anotheralike vehicle. (contd) 17-5 Adjustment OK Check the force required to turnthe wheel lsee page 17 12).Start the engine and measure theforce required to turn the wheelto the right and left. Difference ofthe force required to turn thewheel to the right and to the leftshould be 2.9 N (0.3 kgf,0.7 lbt)or less, Normal www.emanualpro.com