honda cr v 19997 2000 User Manual
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![Page 108
En gine Removal/lnstallation
Installation
Bracket Bolts Torque Specifications:
10 x 125 mmil,a t*m {4.5 tgtm,d, tbtft)
8 r 1.25 mm24 N.m 12.4 kg{.m;17 tbt frl
10 x 1.25 mrn,L il.tn {1.5 tgt m, :|:l lbfft}
P/S PUMPBRACKET
SIDE EIIGII{EiOUT{T BRACKET
10 x 1.25 mm54 t$m 15.5 tgfm,iO lbflrl
ALTERI{ATORBNACKET
A/C @MPRESSORBRACIGT
t0 r 125 ]nma,l t+Jn ll.5 lgf-rn,3 tbf{tl
5-12
t t 1.25 m.D2a tn (2,4 kgt ft,17 tbtftl
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En gine Removal/lnstallation
Installation
Bracket Bolts Torque Specifications:
10 x 125 mmil,a t*m {4.5 tgtm,d, tbtft)
8 r 1.25 mm24 N.m 12.4 kg{.m;17 tbt frl
10 x 1.25 mrn,L il.tn {1.5 tgt m, :|:l lbfft}
P/S PUMPBRACKET
SIDE EIIGII{EiOUT{T BRACKET
10 x 1.25 mm54 t$m 15.5 tgfm,iO lbflrl
ALTERI{ATORBNACKET
A/C @MPRESSORBRACIGT
t0 r 125 ]nma,l t+Jn ll.5 lgf-rn,3 tbf{tl
5-12
t t 1.25 m.D2a tn (2,4 kgt ft,17 tbtftl
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Loosen th is nut,
i! 12 x 1.25 mmg N.m {6.5 kgf.m, 47 lbf.ftlReplace.
6. Install the right front mounvbracket, then tighten the
bolts in the numbered sequence.
A/T:
(D to x t.zs mm44 N.m {4.5 kgf m, 33 lbf.ft)
M/T:
O 12 x 1.25 mm64 N.m 16.5 kgf.m. 47 lbf.ft)Replace.
Loosen this nut.
O 10 x r.25 mm4/t N.m 14.5 kgt.m, 33 lbf.ft)
7. Install the left front mount, then tighten the bolts/nut
in the numbered seouence.
O t2 r 1.25 mm8il N.m 18.5 kgt.m, el |bfftl
O 12 x 1.25 mm59 N.m 16.0 kgt ln, ,€ lbfttl
Replace.
@ lo x 1.25 mma,a N.m 14.5 kgf.m,33 tbf.trl
{contd)
5-15
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Engine Removal/lnstallo cton Installation (contd) 8. Tighten the nut on the right front mount. AlTi 59 .m 16.0 tgt m, (l lbfftlReplace. MlTi 12 x1.25 mm59 N.m 16,0 kgt m, /(} lbt ttlReolace. 5-16 9. Perform the following checks and adjustments:. Check that the spring clip on the ends of the drive-shaft and intermediate shaft clicks into place. Usenew spring clips.. Adjust the shift cable (see section l4).. Adjust the throttle cable (see section 11).. Refill the engine with engine oil (see page g-4). . Refill the transmission with oil or fluid (see sec-tion 13 or 14). . Refill the radiator with engine coolant (see page 10_5). . Bleed air from the cooling system with theheater valve open (see page l0-5).. Clean the battery posts and cable terminals withsandpaper, assemble them, then apply grease toDrevent corrosron.. Inspect for fuel leakage (see section 1l).After assembling fuel line pans, turn on the igni-tion switch (do not operate the starter) so thatthe fuel pump operates for approximately twoseconds and the fuel Iine pressurizes. Repeat this operation two or three times, andcheck for fuel leakage at any point in the fuel line. www.emanualpro.com
Mount and Brackst Bolts/Nuts Torqus Value Specitications:
A: 10 x 1.25 mm64 N.m 16.5 kgI.m, 47 lb{.ftlB: 12 x 1.25 mm59 N.m 16.0 kgf.m, 43 lblft)Replace.C: 14 x 1.5 mm8:l N.m (8.5 kgt.m, 6r lblft)Replace.D: 10 x 1,25 mm,t4 N.m (4.5 kgfm,33 lbIft)Er 12 x 1.25 mm83 N.m 18.5 kgf.m, 61 lbl.ftl
5-17
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Cylinder Head/Valve Train Speciaf Tools .............6-2 Valve Clearance Adiustment ............6-3 Valve Seals Replacement (cylinder head removal not requiredl ................. 6-5 Crankshaft Pulley and Pulley Bolt Replacement .........6-7 Timing Belt I llustrated lndex ............................... 6-8 Inspection ............., 6-9 Tension Adjustment ........................ 6-9 Removal ...........,..... 6-10 lnstallation .............6-11 Crankshaft Speed Fluctuation (CKFI Sensor Replacement .........6-13 Cylinder Head lllustrated lndex ............................... 6-14 Removal .................6-16 Warpage ................6-27 lnstallation ............. 6-30 Camshafts lnspection ..............6-22 Valves, Valve Springs and Valve Seals Removal ................, 6-23 lnstallation ............. 6-29 Valve Guides Valve Movement ............,,,,.,............ 6-25 Replacement .........6-25 Reaming .................6-27 Valve Seats Reconditioning ......6-28 www.emanualpro.com
Special Tools Ref. No. I Tool NumberDescription(Xy I Page Refereflce o ,61 A) 07JAA - 001020A 07JAB - 0010204 OTMAB _ PY3O1OA 07757 - PJ1010A 07942 - 6570100 07984 - 657010D Socket, 19 mm Holder Handle Pulley Holder Attachment,50 mm, Offset Valve Spring Compressor Anachment Valve Guide Driver, 6.6 mm Valve Guide Reamer, 6.6 mm 1 6-1 1 | 6-7 r I 6-7 1 6-23,29 1 I 6-25,26l | 6-27 a!) a!) c--E-rr------------ 6-2 www.emanualpro.com
Valve Clearance Adiustment Adjust the valves only when the cylinder head tempera- ture is less than 100F (38C). 1. Remove the cylinder head cover. Remove the middle cover (see page 6-11). Set the No. 1 piston at TDC. The UP mark on the pulleys should be at the top, and the TDC marks on the pulleys should align with the pointers on the back POINTERPOINTER Adjust the valves on No. 1 cylinder. Intake: 0.08 - 0.12 mm (0.003 - 0.005 inl Exhaust: 0.16 - 0.20 mm (0.006 - 0.008 in) Loosen the locknut, and turn the adiustment screw until the feeler gauge slides back and forth with a slight amount of drag. LOCI(NUT9 x 0.75 m.n Adiusting Screw Locations: INTAKE No.4 No.3 No.2 (contd) 6-3 25 N.m 12.5 kgf.m, 18lbf.ft) EXHAUST No. 1 www.emanualpro.com
Valve Clearancev Adjustment (contdl 6. Tighten the locknut, and check the clearance agajn. Repeat the adjustment if necessary. GAUGE Rotate the crankshaft 180 counterclockwise (camshaft pulley turns 90). The UP marks should be on the exhaust side. Adjust the valves on No. 3 cylinder. .UP MARKS 7. 8. Rotate the crankshaft 180 counterclockwise to brinq No. 4 piston to TDC. The UP marks should be pointing straight down. Adjust the valves on No. 4 cylinder. Rotate the crankshaft 180counterclockwise to brino No.2 piston to TDC. The UP marks should be on the intake side. Adiust the valves on No. 2 cylinder. Install the cylinder head cover (see page 6-32). Retorque the crankshaft pulley bolt (see page 6-7). 10. 11. UP MARKS UP MARKS www.emanualpro.com
Valve Seals Replacement (cylinder head removal not required) The procedure shown below applies when using the in- car valve spring compressor (Snap-on YA8845 with YA8845-2A 7/8 auachment). Use approved eye protec- tion. 1. Turn the crankshaft so that the No. 1 and the No. 4 pistons are at top dead center (TDC). 2. Remove the cylinder head cover. 3. Remove the distributor. 4. Loosen and disconnect the timing belt from the camshaft pulleys. 5. Remove the camshaft holder bolts. then remove the camshaft holders, the camshafts and rocker arms. lntake Valve Seals 6. Using the 6 mm bolts supplied with the tool, mount the two uprights to the cylinder head at the end camshaft holders. The uprights fit as shown. 7. Insert the cross shaft through the top hole of the two uprights, at. 9. Select the 7/8 in. diameter long compressor attach- ment, and fasten the attachment to the front hole of the lever arm with the speed pin supplied. Position the piston at TDC, and insen an air adaptor into the spark plug hole. Pump air into the cylinder to keep the valve closed while compressing the springs and removing the valve keepers. 10. Put shop towels over the oil passages to prevent the valve keepers from falling into the cylinder head. Position the lever arm under the cross shaft so the lever is perpendicular to the shaft and the compres- sor attachment rests on top of the retainer for the spring being compressed. Use the rear position slot on the lever as shown, t1. OIL PASSAGE OIL PASSAGES (contd) 6-5 www.emanualpro.com
Valve Seals 12. Replacement (cylinder head removal not requiredl (contdl Using an upward motion on the lever arm, compress the valve spring and remove the keepers from the valve stem. Slowly release pressure on the spring. Repeat step 11 for the other valve in that cylinder. Remove the valve seals (see page 6-24). Installthe valve seals (see page 6-29). lnstall the springs, the retainers and the keepers in reverse order of removal. 17. Repeat steps 9 to 16 for the other three cylinders. Exhaust valve Seals 18. Using the 5 mm bolts supplied with the tool, mount the two uprights to the cylinder head at the end camshaft holders. The uprights fit as shown. 19. Insert the cross shaft through the bottom hole of the two uprights. Select the 7/8 in. diameter short compressor attach ment, and fasten the attachment to the No. 4 hole of the lever arm with the speed pin supplied. Position the piston at TDC, and insert an air adaptor into the spark plug hole. Pump air into the cylinder to keep the valve closed while compressing the springs and removing the valve keepers. 13. 14. 15. 16. 20. t1 22. Put shop towels over the oil passages to prevent the valve keepers from falling into the cylinder neao. 23. Position the lever arm under the cross shaft so the lever is perpendicular to the shaft and the compres- sor attachment rests on top of the retainer for the spring being compressed. Use the rear position slot on the lever as shown. Using a downward motion on the lever arm, com- press the valve spring and remove the keepers from the valve stem. Slowly release pressure on the spring. Repeat step 24 for the other valve in that cylinder. Remove the valve seals (see page 6-24). Install the valve seals (see page 6-29). Install the springs, the retainers and the keepers in reverse order of removal. Repeat steps 21 to 28 on the other three cylinders. 24. 21. 28. 29. o-o www.emanualpro.com
Crankshaft Pulley and Pulley Bolt
Replacement
When installing and tightening the pulley, follow the procedure below.
Clean, remove any oil, and lubricate points shown below.
C: Clean
x I Remove any oil
a: Lubricate
CRANKSHAFTPULLEY
XXX
Xo
X
X
X
X
CRANKSHAFT
oooo
- oooo
oooo
oooo
Crankshaft pulley bolt size and torque value:
14 x 1.25 mm
177 Nm (18.0 kgf.m, 130 lbt.ftl
NOTE: Do not use an impact wrench when installing.
HOLDER ATTACHMENT.50 mm, OFFSETOTMAB - PY3OlOA
SOCKET, 19 mm07JAA - 001020A
{or Commercially available}
WASHER
^ oooo
6r.
Ro.
6-7
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