honda cr v 19997 2000 User Manual
Have a look at the manual honda cr v 19997 2000 User Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 328 Honda manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
Mainshaft Bearing/Oil Seal Replacement 1. Remove the ball bearing using the specialtool. 3/8 -16 SLIDE HAMMER(Commercially available) PULLER.25 - ,10 mm07736 - A01000A 2. Remove the oil seal from the clutch housing. 13-62 BALL BEARING 3. Drive the new oil seal in from the transmission side using the special tools. ATTACHMENT,12x 17 .nfi07746 - 0010300 Drive the new bali bearing in from the transmission side using the special tools. ATTACHMENT.62x68mm07746 - 0010500 www.emanualpro.com
Gountershaft Bearing Replacement 1. Remove the retaining plate from the clutch housing. CLUTCH HOUSING HETAINING PLATE Remove the needle bearing using the special tool, then remove the oil guide plate. Replace. 3/8 -16 SLIDE HAMMER(Commercially available) CLUTCH TIOUSING ^ADJUSTABI.f BEARINGPULLER,25 - 40 mm07736 - A01(x)04 NEEDLE BEARING Position the oil guide plate. Drive the needle bearing using the special tools. ATTACHMENT,62x88mm07746- 0t!105q) NEEDII AEARING Install the retaining plate, and stake the bolt heads into the groove in the retaining plate 6x1.0mm12 N.m (1.2 kgt m,8.7 lbtftl 13-63 www.emanualpro.com
Mainshaft Thrust Clearance Adjustment l. Remove the 78 mm shim the transmission housing. 4. and oil guide plate from Install the 3rd/4th synchro hub, spacer collar, sth synchro hub, spacer, and ball bearing on the main- shaft. then install the above assembly in the trans- mission housing. lnstallthe washer on the mainshaft. Measure distance @ between the end of the trans- mission housing and washer, NOTE: . Use a straight edge and vernier caliper. . Measure at three locations and average the read- Ing. END otTRANSMISSION MAINSHAFT WASHER 3RD/4TH SYNCHRO HUB SPACER COLLAR sTH SYNCHRO HUB SPACER 78 mm SHIM 13-64 BALL BEARING 5, Measure distance @ between the end of the clutch housing and bearing inner race. NOTE: . Use a straight edge and depth gauge. . Measure at three locations and avorage the read- Ings. END ot CLUTCH HOUSING BEARING Select the proper 78 mm shim from the chan by using the formula below. Shim S€lection Formula: From the measurements you made in steps 4 and 5:-1. Add distance @ (step 5) to distance @ (step 4). -2. From this number. subtract 0.93 (which is the midpoint of the flex range of the clutch housing bearing spring washer). -3. Take this number and compare it to the avail- able shim sizes in the chart. (For example) A: 2.39 2.61 + Bi O.22 - 0.93 = 2.61= 1.68 Try the 1.68 mm (0.0661 in) shim. www.emanualpro.com
78 mm SHIM
Part NumborThickness
23941 - P16 - 0001.20 mm (0.0472 in)
23942-P16-0001.23 mm (0.0484 in)
c23943-P16-0001.26 mm (0.0496 in)
u23944-Pt6-0001.29 mm (0.0508 in)
23945-P16-0001.32 mm (0.0520n)
F23946- P16 - 0001.35 mm (0.0531n)
G23947-P16-0001.38 mm {0.0543n)
H23948-P16-0001.41 mm (0.0555n)
23949-P16-0001.44 mm (0.0567 in)
23950-P16-0001.47 mm (0.0579 in)
K23951 - P16 - 0001.50 mm {0.0591 in}
L23952-Pl6-0001.53 mm (0.0602 in)
M23953-P16-0001.56 mm (0.0614 in)
N23954-P16-0001.59 mm (0.0626 in)
o23955-P15-0001.62 mm (0.0638 in)
23956 - P16 - 0001.65 mm (0.0650 in)
23957-P16-0001.68 mm (0.066t in)
23958- P16 - 0001.71 mm (0.0673 in)
23959-P16-0001.74 mm {0.0685 in)
T23960-P16-0001.77 mm {0.0697 inl
23961 - P16 - 0001.80 mm (0.0709 in)
23962-P16-0001.83 mm (0.0720 in)
23963-P16-0001.86 mm (0.0732 in)
X23964-P16-0001.89 mm (0.0744 in)
23965-P16-0001.92 mm (0.0756 in)
z23966-Pl6-0001.95 mm (0.0768 in)
23967-Pl6-0001.98 mm (0.0780 in)
AB23968-P16-0002.01 mm (0.0791 in)
23969-Pl6-0002.04 mm (0.0803 in)
AD23970 - Pl6-0002.07 mm {0.0815 in)
AE23971 - P16 - 0002.10 mm {0.0827 in}
23972-P16-0002.13 mm (0.0839 in)
23973-P16-0002.16 mm (0.0850 in)
AH23974-P16-0002.19 mm (0.0862 in)
AI23975-P16-0002.22 mm 10.087 4 inl
AJ23976-Pl6-0002.25 mm {0.0886 in}
AK23977-P16-0002.28 mm {0.0898 in)
23978-Pl6-0002.31 mm (0.0909 in)
23979-Pl6-0002.34 mm (0.0921 in)
AN23980-P16-0002.37 mm (0.0933 in)
7, Check the thrust clearance in the manner described
Delow.
NOTE: Measurement should be made at normal
room temperature.
-1. Install the 78 mm shim selected and oil guide
plate in the transmission housing.
78 mm SHIM
OIL GUIDE PLATE
Install the spring washer and washer on the
ball bearing.
NOTE:
. Clean the spring washer, washer and thrust
shim thoroughly before installation.
. Install the spring washer, washer and thrust
shim properly.
WASHER
g
,-g
SPRTNG*ASHER
Install the mainshaft in the clutch housing.
Place the transmission housing over the main-
shaft and onto the clutch housing.
Tighten the clutch and transmission housings
with several 8 mm bolts.
NOTE: lt is not necessary to use sealing agent
between the housings.
Tap the mainshaft with a plastic hammer.
-2.
-5.
(contd)
13-65
www.emanualpro.com
Mainshaft Thrust Clearance Adjustment (contdl -7. Slide the mainshaft base over the mainshaft. Attach the mainshaft holder to the mainshaft as follows: NOTE: . Back-out the mainshaft holder bolt and loosen the two hex bolts. . Fit the holder over the mainshaft so its lip is towards the transmission. . Align the mainshaft holders lip around the groove at the inside of the mainshaft splines, then tighten the hex bolts. MAINSHAFT HOLDERBOLT MAINSHAFT EASE07GAJ - PG20130 -9. Seat the mainshaft fully by tapping its end with a plastic hammer. -10. Thread the mainshaft holder bolt in until it just contacts the wide surface of the mainshaft base. 07GAJ - PG20130 -8. t--E-Hlf\f,A l\. xex l\y I aors t____=__)n-____8 \ MAINSHAFTHOLDER07GAJ - PG20110 - 11. Zero a dial gauge onthe end ofthe mainshait. -12. Turn the mainshaft holder bolt clockwise; stop turning when the dial gauge has reached its maximum movement, The reading on the dial gauge is the amount of mainshaft end play. NOTE: Turning the mainshaft holder bolt more than 60 degrees after the needle of the dial gauge stops moving may damage the transmis- sion. MAINSHAFT HOLDER07cru - PG20110 -13. lf the reading is within the standard, the clear- ance rs correct. lf the reading is not within the standard, recheck the shim thickness. Standard: 0.11 - 0.18 mm (0.00i1- 0.007 inl DIAL GAUGEMAGNET STAND AASE07979 - PJ40001 www.emanualpro.com
Transmission Assembly Reassembly 1. Install the differential assembly in the clutch hous- Ing. Install the spring washer and washer with the angle against the clutch housing as shown. Tape the mainshaft splines. insert the mainshaft and countershaft into the shift forks, and install them as an assemblv. Tape the mainshattsplines. DIFFERENTIAL ASSEMBLY 4. 97 - 99 models: Install the reverse idle gaar and reverse gear shaft in the clutch housing.00 model: Install the coller, thrust washer, reverse idler gear and the reverse gear shaft in the clutch housing. THRUST WASHER COLLER NOTE: Install the reverse gear shaft (00 model) in the direction shown. 5. Install the reverse shift holder in the clutch housing with the sth/reverse shift piece pin positioned in the slot of the reverse shift fork. 5x1.0mm15 Nm 11.5 kgt.m, 11 lbf.ftl model REVERSE SHIFT HOLDER (contd) 13-67 www.emanualpro.com
Transmission Assembly Reassembly (contdl 6. Installthe reverse lock cam on the clutch housing. 6x1.0mm15 N.m (1.5 kgf.m, 11 lbf.ftl REVERSE LOCK CAM 7. lnstall the oil seal. HANDLE07749 - 001mO ATTACHMENT,32x35mm07745 - 0010100 OIL SEALReplace. Install the select lever, spring washer, and springs on the select arm. SELECT LEVER SELECT BETURNSPRING 5TH/REVERSESELECT RETURN SPRING PINReplace. SELECT ARM 9. Installthe select arm and spring pin. 13-68 10. Apply liquid gasket (P/N 08718 - 0001 or 08718 - 0003) to the select spring bolt threads, then install the select spring bolt. SELECT SPRING BOLT 39 N.m la.o kgfm,29lbtft) I 1.Install the oil guide M plate.78 mm shim, and oil guner plate in the transmission housing. NOTE: Select the 78 mm shim according to the measurements made on page 13-64, OIL GUIDE M PLATE www.emanualpro.com
12. Apply liquid gasket to the surface of the transmis- sion housing as shown. Note these items: . Use liquid gasket (P/N 08718 - 0001 or 08718 - 0003). . Remove the dirty fluid from the sealing surface. . Seal the entire circumterence of the bolt holes to prevent fluid leakage. . lf 20 minutes have passed after applying liquid gasket, reapply it and assemble the housings. a Allow it to cure at least 20 minutes after assem- bly betore filling the transmission with MTF. Install the 14 x 20 mm dowel pins. Set the stopper ring as shown. Place the transmis- sion housing over the clutch housing, being careful to line up the shafts. Be sure to align the stop ring with the 5th shift fork finger tip. r3. 14. TRANSMISSION HOUSING SHIFT FORK vk..*, Align point 17. the 32 mm sealing bolt. 15. Lower the transmission housing with the snap ring pliers. and set the snap ring into the groove of the countershaft bearing. Check that the snap ring is securely seated in the groove of the countershaft bearing. Dimension A as installod: 3.6 - 6.3 mm (0.142 - 0.2/8 in) 16. 32 mm SEALING BOLT25 N m 12.5 kgf.m, 18 lbf.ftlSNAP RING (contd) 13-69 Apply liquid gasket (P/N 08718 - 0001 or 08718 - 0003) to the 32 mm sealing bolt threads, then install SNAP RING PLIERS DOWEL PINS www.emanualpro.com
Transmission Assembly
Reassembly lcontd)
18. Installtransmission hanger, then tighten the bolts in
a crisscross pattern in several steps as shown.
8 x 1.25 mm bolis: 27 N.m 12.8 kgf.m,20 lbfft}
TRANSMISSIONHANGER
19.Install flange bolt,
plug.
washers, drain plug. and filler
FILLER PLUG4,r N.m (a.5 kgl.m,33lbtftl
DRAIN PLUG39 N.m {4.0 kg{.m,29lbtftl
WASHERReplace.WASHER
13-70
20. Install the steel balls, springs. washers, set ball
screws, back-up light switch.
WASHERReplace.
STEEL BALLD,5/16 in
21. Installthe vehicle speed sensor (VSS).
VEHICI.E SPEED SENSOR
8 x 1.25 mm22 N.m 12.2 kgl.m, 16 lbt.ftl
SPRING L.26.1 mm 11.03 inl
www.emanualpro.com
22. Turn the select lever and shift arm shaft counter- clockwise, then insert the shift arm shaft. INTERLOCK EOLT39 N.m (4.0 kqt ft, 29 lbf ft)SELECT ARM SHIFT ARM A Align the shift arm A groove and select arm finger by turn the shift arm shaft and select lever clock- wise. then installthe shift arm shaft assembly. Apply liquid gasket (P/N 08718 - 0001 or 08718 - OO03) to the threads, then install the interlock bolt Apply liquid gasket to the surface of the shift arm cover as snown. Note these items: . Use liquid gasket (P/N 08718 - 0001 or 08718 - 0003). . Remove the dirtv oilfrom the sealing surface. . Seal the entire circumference of the bolt holes to prevent oil leakage. . lf 20 minutes have passed after applying liquid gasket. reapply it and assemble the housings. a Allow it to cure at least 20 minutes after assem- bly betore filling the transmission with MTF. 23. -->.- ( SHIFT ARM SHAFT SHIFT ARM COVER ASSEMBLY 10 x 12 mft DOWEL PIN t1 26. Install the shift arm cover assembly. I x 1.25 mm27 N m 12.8 kgt m,20 lbfft) Install the transfer assemblY. NOTE: Lubricate MTF to the O-ring and contact areas. 10 x 1.25 mm44 N.m 14.5 kgf.m, 33 lbl.ftl 13-71 www.emanualpro.com