Ricoh Mp C3000 Service Manual
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![Page 78
B230/B237/D042 1-46 SM
2. Open the front door [A] of the 1000-sheet booklet finisher, and then pull out the
jogger unit [B].
3. Remove all tapes and packing material s from the inside of the finisher.
4. Attach the cushions [C] to the finisher.
ƒ Make sure that the cushions are placed within 0 to 1 mm [D] from the edge of
the cover or frame.
5. Install the ground plate [E] on the finisher (
x 2; M3 x 8).](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-77.png "Page 78
B230/B237/D042 1-46 SM
2. Open the front door [A] of the 1000-sheet booklet finisher, and then pull out the
jogger unit [B].
3. Remove all tapes and packing material s from the inside of the finisher.
4. Attach the cushions [C] to the finisher.
ƒ Make sure that the cushions are placed within 0 to 1 mm [D] from the edge of
the cover or frame.
5. Install the ground plate [E] on the finisher (
x 2; M3 x 8).")
![Page 79
SM 1-47 B230/B237/D042
Installation
6. Attach the rear joint bracket [F]
(
x 2, M4 x 14).
7. Attach the front joint bracket [G] and the holder bracket [H] (
x 2; M4 x 14).
ƒ The holder bracket [H] must be placed outside the front joint bracket [G]. The
holder bracket is provided with the bridge unit (B227).
8. Pull the lock lever [I] (Long knob screw x 1).
9. Slowly push the finisher to the left side of the machine, keeping its front door
open until the brackets [J] [K] go...](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-78.png "Page 79
SM 1-47 B230/B237/D042
Installation
6. Attach the rear joint bracket [F]
(
x 2, M4 x 14).
7. Attach the front joint bracket [G] and the holder bracket [H] (
x 2; M4 x 14).
ƒ The holder bracket [H] must be placed outside the front joint bracket [G]. The
holder bracket is provided with the bridge unit (B227).
8. Pull the lock lever [I] (Long knob screw x 1).
9. Slowly push the finisher to the left side of the machine, keeping its front door
open until the brackets [J] [K] go...")
![Page 80
B230/B237/D042 1-48 SM
13. Install the upper output tray [M] (Short knob screw x 1).
14. Install the lower output tray [N].
15. Turn on the main power switch of the machine.
16. Check the 1000-sheet booklet finisher operation.](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-79.png "Page 80
B230/B237/D042 1-48 SM
13. Install the upper output tray [M] (Short knob screw x 1).
14. Install the lower output tray [N].
15. Turn on the main power switch of the machine.
16. Check the 1000-sheet booklet finisher operation.")
![Page 82
B230/B237/D042 1-50 SM
1.13.2 INSTALLATION
ƒ Unplug the main machine power cord before starting the following
procedure. If the 1000-sheet booklet fini sher has been installed, disconnect
it and pull it away from the machine.
1. If the finisher is connected to the machine, disconnect it.
2. Open the top cover [A] and then release the guide arm [B] (
x 1).
3. Open the front door [C].
4. Pull the hook [D] up then remove the knob [E].
5. Timing belt cover [F].
6. Rear cover of the...](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-81.png "Page 82
B230/B237/D042 1-50 SM
1.13.2 INSTALLATION
ƒ Unplug the main machine power cord before starting the following
procedure. If the 1000-sheet booklet fini sher has been installed, disconnect
it and pull it away from the machine.
1. If the finisher is connected to the machine, disconnect it.
2. Open the top cover [A] and then release the guide arm [B] (
x 1).
3. Open the front door [C].
4. Pull the hook [D] up then remove the knob [E].
5. Timing belt cover [F].
6. Rear cover of the...")
![Page 83
SM 1-51 B230/B237/D042
Installation
7. Cover bracket [H] (
x 1)
8. Remove the paper guide plate [I] from the rear side (
x 4).
9. Install the punch unit stay [J] from the front side (
x 3).
10. Install the sub-scan registration sensor guide [K] from the top (
x 1).](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-82.png "Page 83
SM 1-51 B230/B237/D042
Installation
7. Cover bracket [H] (
x 1)
8. Remove the paper guide plate [I] from the rear side (
x 4).
9. Install the punch unit stay [J] from the front side (
x 3).
10. Install the sub-scan registration sensor guide [K] from the top (
x 1).")
![Page 84
B230/B237/D042 1-52 SM
11. Remove the bracket [L] from the punch unit ( x 1).
12. Install the punch unit [M] along the punch unit stay from the rear side.
13. Make sure to put the punch unit stay pin [N] through the hole
14. Connect the harnesses [P] to the main PCB.
15. Put the harnesses [Q] through the hole [R] in the rear frame (
x 1).](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-83.png "Page 84
B230/B237/D042 1-52 SM
11. Remove the bracket [L] from the punch unit ( x 1).
12. Install the punch unit [M] along the punch unit stay from the rear side.
13. Make sure to put the punch unit stay pin [N] through the hole
14. Connect the harnesses [P] to the main PCB.
15. Put the harnesses [Q] through the hole [R] in the rear frame (
x 1).")
![Page 85
SM 1-53 B230/B237/D042
Installation
16. Install the punch drive motor [S] on the rear frame (
x 2).
17. Connect the drive motor harness [T] to the harness from the punch unit (
x 1).
18. Connect the home position sensor harness from the punch unit to the home
position sensor [U].
19. Install the sub-scan registration sensor unit [V] from the rear side (
x 2).
20. Route and connect the harnesses as shown (
x 2).](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-84.png "Page 85
SM 1-53 B230/B237/D042
Installation
16. Install the punch drive motor [S] on the rear frame (
x 2).
17. Connect the drive motor harness [T] to the harness from the punch unit (
x 1).
18. Connect the home position sensor harness from the punch unit to the home
position sensor [U].
19. Install the sub-scan registration sensor unit [V] from the rear side (
x 2).
20. Route and connect the harnesses as shown (
x 2).")
![Page 86
B230/B237/D042 1-54 SM
21. Install the hopper full sensor arm [W] (
x 1, spring x 1).
22. Connect the harness from the sub-scan registration sensor unit to the hopper
full sensor [X].
23. Install the hopper [Y] from the front side.
24. Reinstall the timing belt cover and knob.
25. Reinstall the rear cover (
x 2).
26. Close the front door and top cover.
27. Install the 1000-sheet booklet finisher on the copier.
28. Plug in and turn on the main power switch.
29. Check the...](http://img.usermanuals.tech/thumb/64/98663/w64_mp-c3000-service-manual-1509271621_d-85.png "Page 86
B230/B237/D042 1-54 SM
21. Install the hopper full sensor arm [W] (
x 1, spring x 1).
22. Connect the harness from the sub-scan registration sensor unit to the hopper
full sensor [X].
23. Install the hopper [Y] from the front side.
24. Reinstall the timing belt cover and knob.
25. Reinstall the rear cover (
x 2).
26. Close the front door and top cover.
27. Install the 1000-sheet booklet finisher on the copier.
28. Plug in and turn on the main power switch.
29. Check the...")
SM 1-49 B230/B237/D042 Installation 1.13 PUNCH UNIT 1.13.1 COMPONENT CHECK Check the quantity and condition of the components against the following list. No. Description Q’ty 1 Punch Unit 1 2 Punch Drive Motor 1 3 Hopper Full Sensor Arm 1 4 Sub-scan Registration Sensor Unit 1 5 Punch Unit Stay 1 6 Sub-scan Registration Sensor Guide 1 7 Hopper 1 8 Screw 1 9 Step Screw 1 10 Spring 1
B230/B237/D042 1-50 SM 1.13.2 INSTALLATION ƒ Unplug the main machine power cord before starting the following procedure. If the 1000-sheet booklet fini sher has been installed, disconnect it and pull it away from the machine. 1. If the finisher is connected to the machine, disconnect it. 2. Open the top cover [A] and then release the guide arm [B] ( x 1). 3. Open the front door [C]. 4. Pull the hook [D] up then remove the knob [E]. 5. Timing belt cover [F]. 6. Rear cover of the 1000-sheet booklet finisher [G] ( x 2).
SM 1-51 B230/B237/D042 Installation 7. Cover bracket [H] ( x 1) 8. Remove the paper guide plate [I] from the rear side ( x 4). 9. Install the punch unit stay [J] from the front side ( x 3). 10. Install the sub-scan registration sensor guide [K] from the top ( x 1).
B230/B237/D042 1-52 SM 11. Remove the bracket [L] from the punch unit ( x 1). 12. Install the punch unit [M] along the punch unit stay from the rear side. 13. Make sure to put the punch unit stay pin [N] through the hole 14. Connect the harnesses [P] to the main PCB. 15. Put the harnesses [Q] through the hole [R] in the rear frame ( x 1).
SM 1-53 B230/B237/D042 Installation 16. Install the punch drive motor [S] on the rear frame ( x 2). 17. Connect the drive motor harness [T] to the harness from the punch unit ( x 1). 18. Connect the home position sensor harness from the punch unit to the home position sensor [U]. 19. Install the sub-scan registration sensor unit [V] from the rear side ( x 2). 20. Route and connect the harnesses as shown ( x 2).
B230/B237/D042 1-54 SM 21. Install the hopper full sensor arm [W] ( x 1, spring x 1). 22. Connect the harness from the sub-scan registration sensor unit to the hopper full sensor [X]. 23. Install the hopper [Y] from the front side. 24. Reinstall the timing belt cover and knob. 25. Reinstall the rear cover ( x 2). 26. Close the front door and top cover. 27. Install the 1000-sheet booklet finisher on the copier. 28. Plug in and turn on the main power switch. 29. Check the 1000-sheet booklet finisher operation.
SM 1-55 B230/B237/D042 Installation 1.14 MECHANICAL COUNTER (NA ONLY) 1.14.1 INSTALLATION PROCEDURE 1. Rear cover (see Rear Cover in the Replacement and Adjustment section) 2. Right rear cover (see Right Rear Cover in the Replacement and Adjustment section) 3. PSU bracket (see PSU in the Replacement and Adjustment section) 4. Install the mechanical counter for Bk [A] in the right frame of the machine. 5. Connect the harness [B] to the mechanical counter for Bk. 6. Route the harness as shown with clamps, and then connect it to CN260 on the IOB. 7. Install the mechanical counter fo r Full Color [C] in the bracket [D]. ƒ The mark [E] should be at the lowe r side, as shown in the diagram. 8. Connect the harness to the mechanical counter for Full Color. 9. Attach the bracket [D] to the frame of the IOB ( x 1). 10. Reassemble the machine. 11. Plug in the power cord and turn on the main power switch. 12. Enter the SP mode. 13. Set SP5987-001 to 1: ON. 14. Exit the SP mode, and then turn the machine off and on.
B230/B237/D042 1-56 SM 1.15 MECHANICAL COUNTER (NA ONLY) 1.15.1 INSTALLATION PROCEDURE 1. Rear cover (see Rear Cover in the Replacement and Adjustment section) 2. Right rear cover (see Right Rear Cover in the Replacement and Adjustment section) 3. PSU bracket (see PSU in the Replacement and Adjustment section) 4. Install the mechanical counter for Bk [A] in the right frame of the machine. 5. Connect the harness [B] to the mechanical counter for Bk. 6. Route the harness as shown with clamps, and then connect it to CN260 on the IOB. 7. Install the mechanical counter fo r Full Color [C] in the bracket [D]. ƒ The mark [E] should be at the lowe r side, as shown in the diagram. 8. Connect the harness to the mechanical counter for Full Color. 9. Attach the bracket [D] to the frame of the IOB ( x 1). 10. Reassemble the machine. 11. Plug in the power cord and turn on the main power switch. 12. Enter the SP mode. 13. Set SP5987-001 to 1: ON. 14. Exit the SP mode, and then turn the machine off and on.
SM 1-57 B230/B237/D042 Installation 1.16 KEY COUNTER BRACKET 1.16.1 INSTALLATION PROCEDURE 1. Open the right door. 2. Rear cover [A] ( x 7) 3. Scanner right cover [B] ( x 2) 4. Cut off the part [C] of the scanner right cover. 5. Punch out the small hole [D] using a screwdriver. 6. Hold the key counter plate nuts [E] on the inside of the key counter bracket [F] and insert the key counter holder [G]. 7. Secure the key counter holder to the bracket ( x 2). 8. Install the key counter cover [H] ( x 2). 9. Connect the harness to the connector [I] inside the machine. 10. Install the key counter. 11. Reassemble the machine. Rev. 11/2006
B230/B237/D042 1-58 SM 1.17 KEY CARD INTERFACE UNIT 1.17.1 INSTALLATION PROCEDURE 1. Remove the rear cover ( x 7). 2. Loosen the seven screws ( x 7). 3. Slide the PSU box cover to the left side and then remove it. ⇒ Rev. 11/2006