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Ricoh Mp C3000 Service Manual

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    Page
    of 1312
    							 
    SM 4-99 B230/B237/D042 
    Trouble 
    shooting 
      
    						
    							B230/B237/D042 4-100 SM 
    (From the previous diagram) 
    4.5.2 LINE POSITION ADJUSTMENT 
    When there are color registration errors on the output, do the line position adjustment as 
    follows. 
     
    ƒ  Use A3/DLT size paper for this adjustment. 
    Test 
    1.  Do SP2-111-003 (Mode c: rough adjustment). 
    2.  Use SP2-194-007 to check if the result  of the line position adjustment is correct 
    (0: Completed successfully, 1: Not completed). If the result is 1, refer to 
    ‘Countermeasure list for color registration errors’. 
    3.  Do SP2-111-001 (Mode a: fine adjustment twice). 
    4.  Use SP2-194-007 to check if the result  of the line position adjustment is correct 
    (0: Completed successfully, 1: Not completed). If the result is 1, refer to 
    ‘Countermeasure list for color registration errors’. 
    5.  Put some A3/DLT paper on the by-pass tray. 
     
    ƒ  When you print a test pattern, use the by-pass tray to feed the paper. 
    6.  Print out test pattern 7 with SP2-109-003. 
    7.  Check the printed output with a loupe.   
    8.  If there are no color registration errors on the output, the line position  adjustment is correctly done. If not, re fer to the countermeasure list for color 
    registration errors. 
    Countermeasure list for color registration errors  
    						
    							 
    SM 4-101 B230/B237/D042 
    Trouble 
    shooting 
     
    After Executing SP2-111-003 
    Result (SP2-194)  
    -007 -010, -011, 
    -012  Test pattern check
     Possible cause/Countermeasure  
    White image, 
    Abnormal image, Low 
    density 
    ƒ Defective laser optics housing unit 
    shutter 
    ƒ Defective image processing unit 
    ƒ Low density of test pattern 
    ƒ Defective BICU 
    1.  Replace the shutter motor. 
    2.  Replace the high voltage power  supply unit. 
    3.  Do the forced process control  (SP3-011-001) or supply some 
    toner (SP3-015-xxx). 
    4. Replace the BICU. 
    Result:  
    2 or 3 
    (Line pattern 
    detection 
    failure) 
    Normal image, but   
    with color registration 
    errors 
    ƒ Defective ID sensor shutter 
    ƒ Defective ID sensor 
    ƒ Defective BICU 
    1.  Replace the ID sensor shutter  solenoid. 
    2.  Replace the ID sensor. 
    3. Replace the BICU.  
    Result: 1 
    One of 
    results (-010, 
    -011, -012): 
    5 
    (Out of 
    adjustable 
    range)  The main scan 
    registrations of M, C, 
    Y are shifted by more 
    than ± 15 mm from 
    the main scan 
    registration of Bk. 
    ƒ
     Defective laser optics housing unit 
    ƒ Defective BICU 
    1.  Replace the laser optics housing  unit. 
    2. Replace the BICU.  
    						
    							B230/B237/D042 4-102 SM 
     
        The sub scan 
    registrations of M, C, 
    Y are shifted by more 
    than ± 20 mm from 
    the sub scan 
    registration of Bk. 
    ƒ Defective image transfer belt 
    ƒ Defective drive units 
    ƒ Defective BICU 
    1.  Replace the image transfer belt. 
    2.  Replace the drum motor. 
    3. Replace the BICU.  
    						
    							 
    SM 4-103 B230/B237/D042 
    Trouble 
    shooting 
     
    The main scan 
    registration is shifted 
    by more than ± 0.66 
    mm, but only at the 
    central area of the 
    image on the output. 
    ƒ Defective ID sensor at center 
    ƒ Deformed center area on the image 
    transfer belt   
    ƒ Defective BICU 
    1.  Replace the ID sensor. 
    2.  Replace the image transfer belt. 
    3. Replace the BICU. 
    The skew for M, C, Y 
    is more than ± 0.75 
    mm from the main 
    scan registration of 
    Bk  
    ƒ  Defective PCU 
    ƒ Defective laser optics housing unit 
    ƒ Defective BICU 
    1.  Reinstall or replace the PCU. 
    2.  Replace the laser optics housing  unit. 
    3. Replace the BICU. 
      
    Others 
    ƒ Skew correction upper limit error   
    ƒ Defective BICU 
    1.  Reset the skew correction value  (see the note at the bottom of the 
    table). 
    2. Replace the BICU. 
    Result: 0  -  - Do SP2-111-001 or -002. 
     
    ƒ  For details about how to reset the skew correction value, s ee Recovery procedure 
    for SC285 and no replacement preparation of  laser optics housing unit in “Laser 
    Optics Housing Unit Replac ement” (in the Replacement  and Adjustment section  of 
    the manual).  
    						
    							B230/B237/D042 4-104 SM 
     
    After Executing SP2-111-001 
    Result (SP2-194) 
    -007 -010, -011, 
    -012  Test pattern check
     Possible cause/Countermeasure  
    White image, 
    Abnormal image,   
    Low density 
    ƒ Defective laser optics housing unit 
    shutter 
    ƒ Defective image processing unit 
    ƒ Low density of test pattern 
    ƒ Defective BICU 
    1.  Replace the shutter motor. 
    2.  Replace the high voltage power  supply unit. 
    3.  Do the forced process control  (SP3-011-001) or supply some 
    toner (SP3-015-xxx).   
    4. Replace the BICU. 
    Result:  
    2 or 3 
    (Line pattern 
    detection 
    failure) 
    Normal image, but   
    with color registration 
    errors 
    ƒ Defective ID sensor shutter 
    ƒ Defective ID sensor 
    ƒ Defective BICU 
    1.  Replace the ID sensor shutter  solenoid. 
    2.  Replace the ID sensor. 
    3. Replace the BICU.  
    Result: 
    1 
    Result: 5 
    (Out of 
    adjustable 
    range)  Low image density 
    on the output 
    ƒ
     Low pattern density 
    1.  Do the forced process control  (SP3-011-001) or supply some 
    toner (SP3-015-xxx).    
    						
    							 
    SM 4-105 B230/B237/D042 
    Trouble 
    shooting 
     
    The main scan 
    registrations of M, C, 
    Y are shifted by more 
    than ± 1.4 mm from 
    the main scan 
    registration of Bk. 
    ƒ No defective component 
    ƒ Defective laser optics housing unit
    ƒ Defective BICU 
    1.  Do SP2-111-003 again. 
    2.  Replace the laser optics housing  unit. 
    3. Replace the BICU. 
    The sub scan 
    registrations of M, C, 
    Y are shifted by more 
    than ± 1.4 mm from 
    the sub scan 
    registration of Bk. 
    ƒ  No defective component 
    ƒ Defective image transfer belt 
    ƒ Defective drive units 
    ƒ Defective BICU 
    1.  Do SP2-111-003 again. 
    2.  Replace the image transfer belt. 
    3.  Replace the drum motor. 
    4. Replace the BICU. 
    The main scan 
    registration is shifted 
    by more than ± 0.66 
    mm, but only at the 
    central area of the 
    image on the output. ƒ  Defective ID sensor at center 
    ƒ Deformed center area on the 
    image transfer belt   
    ƒ Defective BICU 
    1.  Replace the ID sensor. 
    2.  Replace the image transfer belt. 
    3. Replace the BICU. 
    The skew for M, C, Y 
    is more than ± 0.75 
    mm from the main 
    scan registration of 
    Bk. – at the end of 
    the scan line? ƒ  Defective PCU 
    ƒ Defective laser optics housing unit
    ƒ Defective BICU 
    1.  Reinstall or replace the PCU. 
    2.  Replace the laser optics housing  unit. 
    3. Replace the BICU. 
      
    Others 
    ƒ Skew correction upper limit error   
    ƒ Defective BICU 
    1.  Reset the skew correction value  
    						
    							B230/B237/D042 4-106 SM 
    (see the note at the bottom of the 
    table). 
    2. Replace the BICU. 
     
    The main scan 
    registration of Bk is 
    shifted. ƒ  Abnormal SP setting value of 
    main scan: Bk 
    1.  Adjust the value with  SP2-101-001.  
    No color 
    registration 
    errors  The main scan 
    length of Bk is 
    shifted. 
    ƒ Abnormal SP setting value of 
    main scan length detection: Bk 
    1.  Adjust the value with  SP2-185-001. 
    Low image density 
    on the output 
    ƒ Low pattern density 
    1.  Do the forced process control  (SP3-011-001) or supply some 
    toner (SP3-015-xxx). Result: 
    0 
    Color 
    registration 
    errors  The main scan 
    registration is shifted, 
    but only at the 
    central area of the 
    image on the output. 
    ƒ
     Defective ID sensor at center 
    ƒ Deformed center area on the 
    image transfer belt   
    ƒ Defective BICU 
    1.  Replace the ID sensor. 
    2.  Replace the image transfer belt. 
    3. Replace the BICU.  
    						
    							 
    SM 4-107 B230/B237/D042 
    Trouble 
    shooting 
     
    The main scan 
    registrations of M, C, 
    Y are shifted. 
    ƒ Defective laser optics housing unit
    ƒ Defective ID sensor 
    ƒ Defective BICU 
    ƒ Incorrect SP value 
    1.  Replace the laser optics housing  unit. 
    2.  Replace the ID sensor. 
    3. Replace the BICU. 
    4.  Adjust the value with  SP2-182-004 to -021. 
     
    The sub scan 
    registrations of M, C, 
    Y are shifted. 
    ƒ  Defective image transfer belt 
    ƒ Defective drive units 
    ƒ Defective ID sensor 
    ƒ Defective BICU 
    ƒ Incorrect SP value 
    1.  Replace the image transfer belt. 
    2.  Replace the ID sensor. 
    3.  Replace the drum motor. 
    4. Replace the BICU. 
    5.  Adjust the value with  SP2-182-022 to -039. 
     ƒ  
      
    The skew of M, C, Y 
    is different. 
    ƒ Defective PCU 
    ƒ Defective laser optics housing unit
    ƒ Defective IOB 
    1.  Reinstall or replace the PCU. 
    2.  Replace the laser optics housing  unit. 
    3. Replace the IOB. 
      
    						
    							B230/B237/D042 4-108 SM 
     
     
    ƒ  For details about how to reset the skew correction value, s ee Recovery procedure 
    for SC285 and no replacement preparation of  laser optics housing unit in “Laser 
    Optics Housing Unit Replac ement” (in the Replacement  and Adjustment section  of 
    the manual).  
    						
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