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Ricoh Mp C3000 Service Manual

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    							DIP Switches 
    SM 27 B793 
    B793 
    Booklet 
    Finisher 
    1.5 DIP SWITCHES 
    SW100: Adjust  the  staple  position for booklet mode 
    No. Function 
    1  ON: 0.3 mm 
    2  ON: 0.6 mm 
    3  ON: 1.2 mm 
    4 Direction  
    OFF: Towards the trailing edge, ON: Towards the leading edge 
     
    SW101: Adjust the fold position 
    No. Function 
    1  ON: 0.2 mm 
    2  ON: 0.4 mm 
    3  ON: 0.8 mm 
    4 Direction  
    OFF: Towards the trailing edge, ON: Towards the leading edge 
     
    SW102: Move the tray position 
    No. Function 
    1 OFF 
    → ON  → OFF 
    Turn the switch from off to on, then turn it  to off again. Then, the tray moves down to 
    the shipping position 
    2 Not used 
     
    ƒ  After you change any of these dip switch  settings, open and close the finisher 
    cover to activate the new setting. It is not  necessary to turn the main power off/on.   
    						
    							Component Layout 
    B793 28  SM 
    2. DETAILED SECTION DESCRIPTIONS 
    2.1 COMPONENT LAYOUT 
    2.1.1  MECHANICAL COMPONENT LAYOUT 
     
     
    1. Proof Tray  2. Shift Tray  3. Exit Guide Plate 
    4. Stack Feed Out Belt  5. Staple Unit  6. Booklet Tray 
    7. Proof Tray Exit Roller  8. Proof Tray Junction Gate  9. Punch Unit 
    10. Staple Tray Junction  
          Gate  11. Positioning Roller  12. 1st Clamp Roller 
    13. 2nd Clamp Roller  14. Folder Plate  15. Folder Roller 
      
    						
    							Component Layout 
    SM 29 B793 
    B793 
    Booklet 
    Finisher 
    Drive Layout 
     
    1. Upper Transport Motor 
    2. Entrance Motor 
    3. Lower Transport Motor 
    4. Fold Plate Motor 
    5. Fold Roller Motor 
    6. Stack Feed-out Motor  
    						
    							Component Layout 
    B793 30  SM 
     
    2.1.2  ELECTRICAL COMPONENT LAYOUT 
     
     
    1. Proof Tray Exit Sensor 
    2. Exit Guide Plate Motor 
    3. Shift Tray Exit Sensor 
    4. Upper Limit Switch 
    5. Shift Tray Position Sensor 
    6. Rear Booklet Tray Full Sensor 
    7. Front Booklet Tray Full Sensor 
    8. Proof Tray Full Sensor 
    9. Exit Guide Plate HP Sensor 
    10. Entrance Sensor 
    11. Front Door Safety Switch 
    12. Staple Tray Exit Sensor 
      
    						
    							Component Layout 
    SM 31 B793 
    B793 
    Booklet 
    Finisher 
     
     
    13. Proof Tray Gate Solenoid 
    14. Lower Transport Motor 
    15. Entrance Motor 
    16. Positioning Roller Solenoid 
    17. Main Board 
    18. Shift Tray Motor 
    19. Lower Limit Sensor 
    20. Upper Cover Sensor 
    21. Staple Tray Gate Solenoid 
    22. Upper Transport Motor 
    23. Shift Motor 
    24. Shift Motor HP Sensor  
    						
    							Component Layout 
    B793 32  SM 
     
     
    38. Fold Unit Exit Sensor 
    39. Lower Clamp Roller HP Sensor 
    40. Lower Retraction Motor 
    41. Fold Unit Entrance Sensor 
    42. Bottom Fence HP Sensor 
    43. Fold Cam HP Sensor 
    44. Fold Roller Motor 
    45. Fold Plate HP Sensor 
    46. Fold Plate Motor 
    47. Bottom Fence Lift Motor  
    						
    							Component Layout 
    SM 33 B793 
    B793 
    Booklet 
    Finisher 
     
     
    48. Punch Motor 
    49. Punch Encoder Sensor 
    50. Punch HP Sensor 
    51. Punch Board 
    52. Paper Position Sensor Slide Motor  
    53. Paper Position Slide HP Sensor 
    54. Paper Position Sensor 
    55. Punch Movement HP Sensor 
    56. Punch Hopper Full Sensor 
    57. Punch Movement Motor 
     
      
    						
    							Component Layout 
    B793 34  SM 
    Electrical Component Descriptions 
    Boards 
    Item No.Purpose 
    Main Board  17  Controls the finisher. 
    Punch Board  51  Controls the punch unit. 
    Sensors 
    Item No.  Purpose 
    Proof Tray 
    Exit Sensor 1  Detects paper when it is fed out to the proof tray. 
    Shift Tray 
    Exit Sensor 3  Detects paper when it is fed out to the shift tray. 
    Shift Tray 
    Position 
    Sensor 5  Detects when the shift tray is at the correct height to receive paper. 
    Rear 
    Booklet 
    Tray Full 
    Sensor 6 
    One of two sensors that the ma
    chine uses to determine when the 
    booklet tray is full. 
    Front 
    Booklet 
    Tray Full 
    Sensor  7 
    One of two sensors that the ma
    chine uses to determine when the 
    booklet tray is full. 
    Proof Tray 
    Full Sensor  8  Detects when the proof tray is full. 
    Exit Guide 
    Plate HP 
    Sensor 9  Detects when the exit guide plate is at home position 
    Entrance 
    Sensor 
    10  Detects when paper comes into the finisher 
    Staple Tray 
    Exit Sensor  12  Detects paper leaving the bottom of the stapler 
    Lower Limit 
    Sensor 19 
    Detects when the shift tray has moved to its lowest possible position 
    (the shift tray is full). 
    Upper 
    Cover 
    Sensor  20  Detects when the upper cover is open 
    Shift Motor 
    HP Sensor 
    24 
    Detects when the side-to-side motion of the shift roller is at home 
    position  
    						
    							Component Layout 
    SM 35 B793 
    B793 
    Booklet 
    Finisher 
    Item No.  Purpose 
    Stopper S 
    HP Sensor  28  Detects when the ‘stopper S’ me
    chanism is at home position. 
    Stack Feed 
    Out HP 
    Sensor 29  Detects when the stack feed-
    out belt is at home position 
    Staple Unit 
    HP Sensor 30 
    Detects when the side-to-side motion of the stapler unit is at home 
    position 
    Jogger HP 
    Sensor  34  Detects when the jogger unit is at home position 
    Staple Tray 
    Paper 
    Sensor 35  Detects when paper is fed into the stapler tray 
    Stapler 
    Safety 
    Sensor 37 Stops side-to-side movement of the stapler until stopper S and the 
    stack feed-out pawl mechanisms are at home position, to prevent 
    damage to the machine. 
    Fold Unit 
    Exit Sensor 
    38 1) Detects the folded edge of the stac
    k as it feeds out from the nip of 
    the fold rollers so the fold feeds  back into the nip, 2) when the folded 
    booklet finally emerges from the nip  of the fold rollers, detects the 
    leading and trailing edge of  the booklet to make sure that it feeds out 
    correctly. 
    Lower 
    Clamp 
    Roller HP 
    Sensor  39  Detects when the lower clam
    p roller is at home position 
    Fold Unit 
    Entrance 
    Sensor 41 Detects 1) the leading edge of the stack during booklet stapling, and 
    2) also used to signal an alarm if 
    a paper is detected at the entrance 
    of the fold unit when the copier is turned on. 
    Bottom 
    Fence HP 
    Sensor  42 
    Detects when the bottom fence of the booklet folding mechanism is at 
    home position 
    Fold Cam 
    HP Sensor 
    43 Along with the fold plate HP sens
    or, this sensor controls the 
    movement of the fold plate. T he actuator mounted on the end of the 
    roller that drives the folder plate forward and back makes three full 
    rotations, i.e. the actuator passe s the sensor gap twice and stops on 
    the 3rd rotation and reverses. This  accounts for the left and right 
    movement of the fold plate. 
    Fold Plate 
    HP Sensor  45 Along with the fold plate HP sens
    or this sensor controls the 
    movement of the fold plate. The  fold plate has arrived at the home 
    position when the edge of the plat e enters the gap of this sensor. 
    Punch 
    Encoder 
    Sensor 49 
    Controls the timing for activating t
    he punches, to punch holes in the 
    paper at the correct position.  
    						
    							Component Layout 
    B793 36  SM 
    Item No.  Purpose 
    Punch HP 
    Sensor 50  Detects when the hole-punch firi
    ng mechanism is at home position 
    Paper 
    Position 
    Slide HP 
    Sensor 53 
    Detects when the mechanism that m
    easures the paper position in the 
    punch unit is at home position 
    Paper 
    Position 
    Sensor  54 
    Detects the side edge of the paper, to tell the machine where to put 
    the punch holes. 
    Punch 
    Movement 
    HP Sensor  55 
    Detects when the side-to-side motion of the punch unit is at home 
    position. 
    Punch 
    Hopper Full 
    Sensor  56 
    Detects when the punch hopper is full. Also checks if the hopper is 
    installed correctly. 
    Motors 
    Item No. Purpose 
    Exit Guide 
    Plate Motor  2  Controls the exit guide plate mechanism. 
    Lower 
    Transport 
    Motor 14 
    Controls the positioning roller, and ot
    her rollers in the finisher (see 
    ‘Drive Layout’ for details). 
    Entrance 
    Motor  15  Controls the rollers at t
    he entrance of the finisher. 
    Shift Tray 
    Motor 18  Moves the shift tray up and down. 
    Upper 
    Transport 
    Motor 22 
    Controls the rollers that feed paper 
    from the junction gate to the proof 
    tray and to the shift tray (see ‘Drive Layout’ for details). 
    Shift Motor  23  Moves the shift tray from side to side. 
    Stack Feed 
    Out Motor  25  Controls the stack feed-out belt 
    Jogger 
    Motor 26  Controls the jogger in the stapler tray 
    Upper 
    Retraction 
    Motor 27 
    Controls the ‘stopper S’ mechani
    sm. Also moves the upper clamp 
    roller into contact and away from the stack of paper in the stapler tray.
    Upper  33  Rotates the upper clamp roller.  
    						
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