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Ricoh Mp C3000 Service Manual

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LEGEND 
 
PRODUCT CODE COMPANY 
 
GESTETNER LANIER RICOH  SAVIN 
B230 DSc525 LD425c Aficio  MP C2500 C2525 
B237 DSc530 LD430c Aficio  MP C3000 C3030 
D042 DSc520 LD420c Aficio MP C2000 C2020 
 
 
 
DOCUMENTATION HISTORY 
 
REV. NO.  DATE  COMMENTS 
* 06/2006 Original Printing 
1 08/2007  Added 
D042
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    							Read This First 
Safety Notices 
Important Safety Notices 
Prevention of Physical Injury 
1.  Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 
2.  The wall outlet should be near t he copier and easily accessible. 
3.  If any adjustment or operation check has to  be made with exterior covers off or open 
while the main switch is turned on, keep hands  away from electrified or mechanically 
driven components. 
4.  The copier drives some of its component s when it completes the warm-up period. Be 
careful to keep hands away from the me chanical and electrical components as the 
copier starts operation. 
5.  The inside and the metal parts of the fusi ng unit become extremely hot while the copier 
is operating. Be careful to avoid touc hing those components with your bare hands. 
Health Safety Conditions 
1.  Toner and developer are non-toxic, but if  you get either of them in your eyes by 
accident, it may cause temporary eye discomf ort. Immediately wash eyes with plenty 
of water. If unsuccessful, get medical attention. 
2.  The copier, which use high voltage  power source, can generate ozone gas. High 
ozone density is harmful to human health. Ther efore, the machine must be installed in 
a well-ventilated room. 
Observance of Electrical Safety Standards 
The copier and its peripherals must be serv iced by a customer service representative who 
has completed the training  course on those models. 
 
ƒ 
  Keep the machine away from flammable liquids, gases, and aerosols. A fire or 
an explosion might occur. 
 
ƒ  The Controller board on this machine c ontains a lithium battery. The danger of 
explosion exists if a battery of this type  is incorrectly replaced. Replace only with 
the same or an equivalent type recommended by the manufacturer. Discard 
batteries in accordance with the manufactu rers instructions and local regulations. 
ƒ  The optional fax and memory expansion uni ts contain lithium batteries, which can
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    							explode if replaced incorrectly. Replace only with the same or an equivalent type 
recommended by the manufacturer. Do not recharge or burn the batteries. Used 
batteries must be handled in accordance with local regulations. 
Safety and Ecological Notes for Disposal 
1.  Do not incinerate toner bottles or us ed toner. Toner dust may ignite suddenly when 
exposed to an open flame. 
2.  Dispose of used toner, t he maintenance unit which includes developer or the organic 
photoconductor in accordance with local r egulations. (These are non-toxic supplies.) 
3.  Dispose of replaced parts in  accordance with local regulations. 
4.  When keeping used lithium batte ries in order to dispose of them later, do not put more 
than 100 batteries per sealed box. Storing larg er numbers or not sealing them apart 
may lead to chemical reactions and heat build-up. 
Laser Safety 
The Center for Devices and Radiological Health  (CDRH) prohibits the repair of laser-based 
optical units in the field. T he optical housing unit can only be repaired in a factory or at a 
location with the requisite equipment. The laser subsystem is replaceabl e in the field by a 
qualified Customer Engineer. The laser chassis  is not repairable in the field. Customer 
engineers are therefore directed to return all c hassis and laser subsystems to the factory or 
service depot when replacement of th e optical subsystem is required. 
 
ƒ  Use of controls, or adjustment, or  performance of procedures other than 
those specified in this manual may r esult in hazardous radiation exposure.  
 
ƒ  WA R N I N G : Turn off the main switch before attempting any of the procedures in 
the Laser Optics Housing Unit section.  Laser beams can seriously damage your 
eyes. 
ƒ  CAUTION MARKING:
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    							Symbols, Abbreviations  and Trademarks 
This manual uses several symbols and abbreviations. The meaning of those symbols and 
abbreviations are as follows: 
 
  See or Refer to 
  Clip ring 
 
Screw 
 Connector 
  Clamp 
 
E-ring 
SEF  Short Edge Feed 
LEF  Long Edge Feed 
 
 
Trademarks 
Microsoft®, Windows®, and MS-DOS® are registered trademarks of Microsoft Corporation 
in the United States and /or other countries. 
PostScript
® is a registered trademark of  Adobe Systems, Incorporated. 
PCL
® is a registered trademark of Hewlett-Packard Company. 
Ethernet
® is a registered trademark of Xerox Corporation. 
PowerPC
® is a registered trademark of Internat ional Business Machines Corporation. 
Other product names used herein are fo r identification purposes only and may be 
trademarks of their respective companies. We  disclaim any and all rights involved with 
those marks.
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    							SM i B230/B237/D042 
B230/B237/D042 
TABLE OF CONTENTS 
INSTALLATION 
1. INSTALLATION ....................................................................... 1-1 
1.1  INSTALLATION RE QUIREMENTS ....................................................... 1-1  
1.1.1  ENVIRONMENT ........................................................................\
.. 1-1  
1.1.2  MACHINE L EVEL ........................................................................\
 1-1  
1.1.3  MACHINE SPACE RE QUIREMENTS ......................................... 1-2  
1.1.4  POWER REQUIR EMENTS.......................................................... 1-2  
1.2  OPTIONAL UNIT CO MBINATIONS ...................................................... 1-3  
1.2.1  MACHINE OPT IONS ................................................................... 1-3  
1.2.2  CONTROLLER OP TIONS ........................................................... 1-4  
1.3  COPIER INSTAL LATION ...................................................................... 1-5  
1.3.1  POWER SOCKETS FOR  PERIPHERALS ................................... 1-5  
1.3.2  INSTALLATION FL OW CHART................................................... 1-6  
1.3.3  ACCESSORY CH ECK ................................................................. 1-7  
1.3.4  INSTALLATION PROCEDURE .................................................... 1-9  
1.3.5  MOVING THE MACHINE ........................................................... 1-14  
1.3.6  TRANSPORTING TH E MACHINE............................................. 1-14  
1.4  PAPER FEED UNI T (B800)................................................................ 1-16  
1.4.1  ACCESSORY CH ECK ............................................................... 1-16  
1.4.2  INSTALLATION PROCEDURE .................................................. 1-16  
1.5  LCT (B801 ) ........................................................................\
.................
 1-20 
1.5.1  ACCESSORY CH ECK ............................................................... 1-20  
1.5.2  INSTALLATION PROCEDURE .................................................. 1-20  
1.6  AUTO REVERSE DOCUMEN T FEEDER (B789) ............................... 1-24 
1.6.1  COMPONENT CH ECK .............................................................. 1-24  
1.6.2  INSTALLATION PROCEDURE .................................................. 1-25  
1.7  1-BIN TRAY UNI T (B790)................................................................... 1-28  
1.7.1  COMPONENT CH ECK .............................................................. 1-28  
1.7.2  INSTALLATION PROCEDURE .................................................. 1-28  
1.8  SHIFT TRAY UNI T (B791).................................................................. 1-31
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    							B230/B237/D042 ii SM 
1.8.1 COMPONENT CH ECK .............................................................. 1-31  
1.8.2  INSTALLATION PROCEDURE .................................................. 1-32  
1.9  BRIDGE UNIT  (B227)........................................................................\
. 1-34  
1.9.1  COMPONENT CH ECK .............................................................. 1-34  
1.9.2  INSTALLATION PROCEDURE .................................................. 1-34  
1.10  500-SHEET FINISH ER (B792)........................................................ 1-37  
1.10.1  ACCESSORY CH ECK ............................................................. 1-37  
1.10.2  INSTALLATION PROCEDURE ................................................ 1-38  
1.11  1000-SHEET FINISH ER (B408)...................................................... 1-41  
1.11.1  ACCESSORY CH ECK ............................................................. 1-41  
1.11.2  INSTALLATION PROCEDURE ................................................ 1-42  
1.12  1000-SHEET BOOKLET FI NISHER (B793).................................... 1-44  
1.12.1  ACCESSORY CH ECK ............................................................. 1-44  
1.12.2  INSTALLATION PROCEDURE ................................................ 1-45  
1.13  PUNCH UN IT ........................................................................\
.......... 1-49  
1.13.1  COMPONENT CH ECK ............................................................ 1-49  
1.13.2  INSTALLATION ....................................................................... 1-50  
1.14  MECHANICAL COUNTER  (NA ONLY) ........................................... 1-55  
1.14.1  INSTALLATION PROCEDURE ................................................ 1-55  
1.15  MECHANICAL COUNTER  (NA ONLY

) ........................................... 1-56 
1.15.1  INSTALLATION PROCEDURE ................................................ 1-56  
1.16  KEY COUNTER BR ACKET ............................................................ 1-57 
1.16.1  INSTALLATION PROCEDURE ................................................ 1-57  
1.17  KEY COUNTER INTERF ACE UNIT................................................ 1-58  
1.17.1  INSTALLATION PROCEDURE ................................................ 1-58  
1.18  ANTI-CONDENSATION HEAT ER (SCANNER).............................. 1-61  
1.18.1  INSTALLATION PROCEDURE ................................................ 1-61  
1.19  TRAY HEAT ER ........................................................................\
....... 1-62  
1.19.1  INSTALLATION PROCEDURE ................................................ 1-62  
1.20  CONTROLLER OP TIONS .............................................................. 1-63  
1.20.1  OVERVIEW ........................................................................\
...... 1-63  
1.20.2  SD CARD APPLI  MOVE .......................................................... 1-64  
1.20.3  POSTSCRIPT  3 ....................................................................... 1-66  
1.20.4  FILE FORMAT CO NVERTER.................................................. 1-67  
1.20.5  IEEE1394 (FIR EWIRE) ............................................................ 1-68  
1.20.6  IEEE1284 ........................................................................\
......... 1-70  
Rev. 11/2006
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    							SM iii B230/B237/D042 
1.20.7 IEEE 802.11B (WIRELESS LAN) ............................................. 1-71  
1.20.8  BLUETOOT H ........................................................................\
... 1-74  
1.20.9  COPY DATA SECURI TY UNIT................................................ 1-75  
1.20.10  DATA OVERWRITE SECURITY  UNIT TYPE D (B735) ....... 1-76 
1.20.11  USB HOST INTE RFACE ...................................................... 1-80  
1.20.12  PICTBRIDGE ....................................................................... 1-81  
1.20.13  BROWSER UNIT  TYPE B.................................................... 1-82 
1.20.14  VM CARD TYPE C (JAVA PLATFO RM) .............................. 1-83 
1.20.15  CHECK ALL CONNE CTIONS.............................................. 1-84 
1.21  REMOTE COMMUNICATIONS GA TE INSTALLATION ................. 1-85 
1.22 FIERY E-3 000 (B889)..................................................................... 1-87 
PREVENTIVE MAINTENANCE 
2. PREVENTIVE MAINTENANCE ............................................... 2-1 
2.1  SETTINGS ........................................................................\
.................... 2-1  
2.1.1  BEFORE REMOVING THE  OLD PM PARTS .............................. 2-1  
2.1.2  AFTER INSTALLING TH E NEW PM PARTS............................... 2-2  
2.1.3  PREPARATION BEFORE O PERATION CHECK ........................ 2-2  
2.1.4  OPERATION  CHECK .................................................................. 2-2  
2.2  MAINTENANCE  TABLES..................................................................... 2-3  
2.2.1  PREVENTIVE MAINTENA NCE TABLES..................................... 2-3  
2.2.2  OTHERS IN MA INFRAME ........................................................... 2-8 
REPLACEMENT AND ADJUSTMENT 
3. REPLACEMENT AND  ADJUSTMENT .................................... 3-1 
3.1  BEFOREHAND ........................................................................\
............. 3-1  
3.2  SPECIAL T OOLS ........................................................................\
.......... 3-2  
3.3  IMAGE ADJUST MENT ........................................................................\
. 3-3  
3.3.1  SCANNING ........................................................................\
.......... 3-3  
3.3.2  ARDF ........................................................................\
................... 3-4  
3.3.3  REGISTRAT ION ........................................................................\
.. 3-5  
3.3.4  ERASE MARGIN AD JUSTMENT ................................................ 3-6  
3.3.5  COLOR REGISTRATION ............................................................ 3-7  
3.3.6  PRINTER GAMMA CO RRECTION.............................................. 3-8  
3.4  EXTERIOR CO VERS........................................................................\
.. 3-14 
Rev. 04/2008
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    							B230/B237/D042 iv SM 
3.4.1 FRONT D OOR ........................................................................\
... 3-14  
3.4.2  LEFT COVE R ........................................................................\
.... 3-15  
3.4.3  REAR CO VER ........................................................................\
... 3-15 
3.4.4  RIGHT REAR  COVER ............................................................... 3-16  
3.4.5  OPERATION  PANEL ................................................................. 3-16 
3.4.6  DUST FILT ER ........................................................................\
.... 3-17  
3.5  SCANNER UNI T ........................................................................\
......... 3-18  
3.5.1  EXPOSURE GL ASS .................................................................. 3-18  
3.5.2  ORIGINAL LENGTH/WID TH SENSORS ................................... 3-19  
3.5.3  EXPOSURE LA MP .................................................................... 3-19  
3.5.4  SCANNER MO TOR ................................................................... 3-21  
3.5.5  SENSOR BOARD UNIT (SBU) .................................................. 3-22  
3.5.6  EXPOSURE LAMP ST ABILIZER............................................... 3-23  
3.5.7  FRONT SCANNE R WIRE.......................................................... 3-23  
3.5.8  REAR SCANNE R WIRE............................................................ 3-26  
3.5.9  TOUCH PANEL POSITION  ADJUSTMENT .............................. 3-27  
3.6  LASER OPTI CS ........................................................................\
.......... 3-29  
3.6.1  CAUTION DECAL  LOCATION................................................... 3-29  
3.6.2  LASER OPTICS HO USING UNIT .............................................. 3-29  
3.6.3  POLYGON MIRROR  MOTOR ...................................................

3-34  
3.7  IMAGE CREAT ION ........................................................................\
..... 3-36  
3.7.1  PCU ........................................................................\
................... 3-36  
3.7.2  DRUM UNIT AND DEVELOP MENT UNIT ................................. 3-36  
3.7.3  TONER COLLECTION  BOTTLE................................................ 3-40  
3.7.4  TONER SUPPLY TU BE FAN..................................................... 3-41  
3.7.5  TONER PUMP  UNIT.................................................................. 3-41  
3.7.6  TONER END SE NSOR .............................................................. 3-47  
3.8  IMAGE TRAN SFER ........................................................................\
.... 3-48  
3.8.1  IMAGE TRANSFER  BELT UNIT ................................................ 3-48  
3.8.2  IMAGE TRANSFER BELT  CLEANING UNIT............................. 3-49  
3.8.3  IMAGE TRANSFER BELT ......................................................... 3-50  
3.9  PAPER TRAN SFER........................................................................\
.... 3-55  
3.9.1  PAPER TRANSFER  ROLLER UNIT .......................................... 3-55  
3.9.2  PAPER TRANSFER  UNIT ......................................................... 3-55  
3.9.3  ID SENSOR BO ARD ................................................................. 3-57  
3.10  DRIVE UNIT ........................................................................\
............ 3-60
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