Toshiba Estudio 230 Manual
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June 2004 © TOSHIBA TECe-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTING 5 - 1 5 5. TROUBLESHOOTING When any of the PC boards or the HDD requires replacem ent, refer to P. 5-116 5.3 Replacement of PC Boards and HDD. 5.1 Diagnosis and Prescription for Each Error Code 5.1.1 Paper transport jam [E010] Leading edge of paper not reaching the exit sensor [E020] Trailing edge of paper not passing the exit s ensor Open the transfer cover. Is there any paper on the transport path? YES Remove the paper. NO Is the exit sensor working? (Perform the input check in the test mode: 03-[FAX]ON/[2]/[B]) l l l ll l ll NO 1) Check if the connector of the exit sensor is disco nnected. 2) Check if the connector CN308 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the exit sensor. 6) Replace the LGC board. YES Is the registration roller clutch working? (Perform the output check in the test mode: 03-108/1 58) l ll l l l l ll NO 1) Check if the connector of the registration roller clutch is discon- nected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the registration roller clutch. 6) Replace the LGC board. YES Check the registration roller. Replace it if it is worn out.
e-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTINGJune 2004 © TOSHIBA TEC 5 - 2 Relation between the jamming area and the correspon ding sensors and covers (If a jam is occurring in the ADU, LCF, PFP, JSP or OCT check the board in each unit.) [E030] Paper remaining inside the equipment at power -ON Open the cover of the unit/area whose picture is bl inking on the control panel. Is there any paper on the transport path? (Refer to the following table.) YES Remove the paper. NO Is the sensor in the jamming area working? (Perform the input check in the test mode: refer to the following table.) l l ll l ll l NO 1) Check if the connector of the sensor is disconnec ted. 2) Check if any of the connectors on the LGC board i s disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the sensor. 6) Replace the LGC board. YES Replace the LGC board. Jamming area Cover Sensor Test mode / Input check Registration area Transfer cover Registration sensor 0 3-[FAX]ON/[2]/[A] 1st transport sensor 03-[FAX]OFF/[6]/[E] Exit area Transfer cover Exit sensor 03-[FAX]ON/[2]/[B] ADU ADU ADU entrance sensor 03-[FAX]OFF/[1]/[H] ADU exit sensor 03-[FAX]OFF/[1]/[G] Feeding area (Main unit) Side cover 2nd transport sensor 03-[FAX]OFF/[7]/[E] LCF LCF side cover LCF feed sensor 03-[FAX]OFF/[5]/[G] PFP PFP side cover PFP upper drawer feed sensor 03-[FA X]OFF/[2]/[D] PFP lower drawer feed sensor 03-[FAX]OFF/[4]/[D] Bridge unit Bridge unit Bridge unit transport sensor-1 03-[FAX]ON/[3]/[H] Bridge unit transport sensor-2 03-[FAX]ON/[3]/[E] JSP JSP cover JSP feed sensor 03-[FAX]ON/[3]/[H] OCT OCT cover OCT feed sensor 03-[FAX]ON/[3]/[H]
June 2004 © TOSHIBA TECe-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTING 5 - 3 5 [E090] Paper jam by HDD abnormality (1) Check if the error is cleared by turning the pow er OFF and then back ON. (2) Check if the connectors of the HDD are disconnec ted. (3) Check if the connector pins are disconnected and the harnesses are open circuited. (4) Replace the HDD. (5) Replace the SYS board. [E200] Paper fed from the upper drawer not reaching the registration sensor [E210] Paper fed from the lower drawer not reaching the registration sensor [E300] Paper fed from the PFP upper drawer not reach ing the registration sensor [E330] Paper fed from the PFP lower drawer not reach ing the registration sensor [E3C0] Paper fed from the LCF not reaching the regis tration sensor Open the transfer cover. Is there paper in front of the registration sensor? YES Remove the paper. NO Is the registration sensor working? (Perform the input check in the test mode: 03-[FAX] ON/[2]/[A] l l l ll l ll NO 1) Check if the connector of the registration sensor is disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the registration sensor. 6) Replace the LGC board. YES Are the (lower/middle) transport clutches working? (Perform the output check in the test mode: 03-203, 205) l ll l ll l ll NO 1) Check if the connectors of the (lower/middle) tran sport clutches are disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the (lower/middle) transport clutches. 6) Replace the LGC board. YES 1) Check the condition of the feed roller, separatio n roller and pickup roller of each paper source, and replace them if they are worn out. 2) Check the transport roller. Replace it if it is w orn out.
e-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTINGJune 2004 © TOSHIBA TEC 5 - 4 [E220] Paper fed from the lower drawer not reaching the 1st transport sensor [E310] Paper fed from the PFP upper drawer not reach ing the 1st transport sensor [E340] Paper fed from the PFP lower drawer not reach ing the 1st transport sensor [E3D0] Paper fed from the LCF not reaching the 1st t ransport sensor Open the transfer cover. Is there paper in front of the 1st transport sensor? YES Remove the paper. NO Is the 1st transport sensor working? (Perform the input check in the test mode: 03-[FAX] OFF/[6]/[E]) l l ll l ll l NO 1) Check if the connector of the 1st transport senso r is disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the 1st transport sensor. 6) Replace the LGC board. YES Are the (lower/middle) transport clutches working? (Perform the output check in the test mode: 03-203, 205) l l l ll l ll l NO 1) Check if the connectors of the (lower/middle) tran sport clutches are disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the (lower/middle) transport clutches. 6) Replace the LGC board. YES 1) Check the condition of the feed roller, separatio n roller and pickup roller of each paper source, and replace them if they are worn out. 2) Check the transport roller. Replace it if it is w orn out.
June 2004 © TOSHIBA TECe-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTING 5 - 5 5 [E270] Bypass transport jam (Paper not reaching the registration sensor) [E280] ADU transport jam (Paper not reaching the reg istration sensor) Open the transfer cover. Is there paper in front of the registration sensor? YES Remove the paper. NO Is the registration sensor working? (Perform the input check in the test mode: 03-[FAX] ON/[2]/[A] l ll l ll l l NO 1) Check if the connector of the registration sensor is disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the registration sensor. 6) Replace the LGC board. YES Is the registration clutch working? (Perform the output check in the test mode: 03-108/1 58) l l ll l ll l NO 1) Check if the connector of the registration clutch is disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the registration roller clutch. 6) Replace the LGC board. YES Check the registration roller. Replace it if it is worn out.
e-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTINGJune 2004 © TOSHIBA TEC 5 - 6 [E320] Paper fed from the PFP upper drawer not reach ing the 2nd transport sensor [E350] Paper fed from the PFP lower drawer not reach ing the 2nd transport sensor [E3E0] Paper fed from the LCF not reaching the 2nd t ransport sensor Open the side cover. Is there paper in front of the 2nd transport sensor? YES Remove the paper. NO Is the 2nd transport sensor working? (Perform the input check in the test mode: 03-[FAX] OFF/[7]/[E] l l ll l ll l NO 1) Check if the connector of the 2nd transport sensor is disconnected. 2) Check if the connector CN304 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the 2nd transport sensor. 6) Replace the LGC board. YES Are the (lower/middle) transport clutches working? (Perform the output check in the test mode: 03-203, 205) l l l ll l ll l NO 1) Check if the connectors of the (lower/middle) tran sport clutches are disconnected. 2) Check if the connector CN305 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the (lower/middle) transport clutches. 6) Replace the LGC board. YES Is the PFP transport clutch working? (Perform the o utput check in the test mode: 03-225) l l l ll l ll l l l NO 1) Check if the connector of the PFP transport clutc h is disconnected. 2) Check if any of the connectors CN241, CN242 and C N244 on the PFP board is disconnected. 3) Check if the connector CN310 on the LGC board is disconnected. 4) Check if the connector pins are disconnected and the harnesses are open circuited. 5) Check if the conductor patterns on the PFP board and LGC board are short circuited or open circuited. 6) Replace the PFP transport clutch. 7) Replace the PFP board. 8) Replace the LGC board. YES 1) Check the condition of the feed roller, separatio n roller and pickup roller of each paper source, and replace them if they are worn out. 2) Check the transport roller. Replace it if it is w orn out.
June 2004 © TOSHIBA TECe-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTING 5 - 7 5 [E360] Paper fed from the PFP lower drawer not reach ing the PFP upper drawer feed sensor Open the PFP side cover. Is there any paper in fron t of the PFP upper drawer feed sensor? YES Remove the paper. NO Is the PFP upper drawer feed sensor working? (Perform the input check in the test mode: 03-[FAX] OFF/[2]/[D]) l l ll l ll l ll l l NO 1) Check if the connector of the PFP upper drawer fe ed sensor is dis- connected. 2) Check if either of the connectors CN241 or CN243 o n the PFP board is disconnected. 3) Check if the connector CN310 on the LGC board is disconnected. 4) Check if the connector pins are disconnected and the harnesses are open circuited. 5) Check if the conductor patterns on the PFP board and LGC board are short circuited or open circuited. 6) Replace the PFP upper drawer feed sensor. 7) Replace the PFP board. 8) Replace the LGC board. YES Is the PFP transport clutch working? (Perform the o utput check in the test mode: 03-225) l l ll l ll l ll l NO 1) Check if the connector of the PFP transport clutc h is disconnected. 2) Check if any of the connectors CN241, CN242 and C N244 on the PFP board is disconnected. 3) Check if the connector CN310 on the LGC board is disconnected. 4) Check if the connector pins are disconnected and the harnesses are open circuited. 5) Check if the conductor patterns on the PFP board and LGC board are short circuited or open circuited. 6) Replace the PFP transport clutch. 7) Replace the PFP board. 8) Replace the LGC board. YES 1) Check the condition of the feed roller, separatio n roller and pickup roller of each paper source, and replace them if they are worn out. 2) Check the PFP transport roller. Replace it if it is worn out.
e-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTINGJune 2004 © TOSHIBA TEC 5 - 8 [E510] ADU transport jam (paper not reaching the ADU exit sensor) Open the ADU. Is there any paper in front of the AD U exit sensor? YES Remove the paper. NO Is the ADU exit sensor working? (Perform the input check in the test mode: 03-[FAX] OFF/[1]/[G]) l l ll l ll l ll l NO 1) Check if the connector of the ADU exit sensor is d isconnected. 2) Check if either of the connectors CN562 or CN213 on the ADU board is disconnected. 3) Check if the connector CN304 on the LGC board is disconnected. 4) Check if the connector pins are disconnected and the harnesses are open circuited. 5) Check if the conductor patterns on the ADU board and LGC board are short circuited or open circuited. 6) Replace the ADU exit sensor. 7) Replace the ADU board. 8) Replace the LGC board. YES Is the ADU clutch working? (Perform the output check in the test mode: 03-222) l l l ll l ll NO 1) Check if the connector of the ADU clutch is disco nnected. 2) Check if the connector CN304 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the ADU clutch. 6) Replace the LGC board. YES Check the rollers in the ADU. Replace them if they are worn out.
June 2004 © TOSHIBA TECe-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTING 5 - 9 5 [E520] ADU stack jam (paper not reaching the ADU ent rance sensor) Open the ADU. Is there any paper in front of the AD U entrance sensor? YES Remove the paper. NO Is the ADU entrance sensor working? (Perform the input check in the test mode: 03-[FAX] OFF/[1]/[H]) l l ll l ll l ll l NO 1) Check if the connector of the ADU entrance sensor is disconnected. 2) Check if either of the connectors CN562 or CN214 on the ADU board is disconnected. 3) Check if the connector CN304 on the LGC board is disconnected. 4) Check if the connector pins are disconnected and the harnesses are open circuited. 5) Check if the conductor patterns on the ADU board and LGC board are short circuited or open circuited. 6) Replace the ADU entrance sensor. 7) Replace the ADU board. 8) Replace the LGC board. YES Is the exit motor (rotating in reverse) working? (Perform the output check in the test mode: 03-121/1 71) l l l ll l ll NO 1) Check if the connector of the exit motor is discon nected. 2) Check if the connector CN306 on the LGC board is disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the exit motor. 6) Replace the LGC board. YES Is the ADU motor working? (Perform the output check in the test mode: 03-110/160) l ll l l l l ll l l NO 1) Check if the connector of the ADU motor is discon nected. 2) Check if any of the connectors CN562, CN563 and C N215 on the ADU board is disconnected. 3) Check if the connector CN304 on the LGC board is disconnected. 4) Check if the connector pins are disconnected and the harnesses are open circuited. 5) Check if the conductor patterns on the ADU board and LGC board are short circuited or open circuited. 6) Replace the ADU motor. 7) Replace the ADU board. 8) Replace the LGC board. YES Check the rollers in the ADU and the exit roller of the equipment. Replace them if they are worn out.
e-STUDIO200L/202L/230/232/280/282 TROUBLESHOOTINGJune 2004 © TOSHIBA TEC 5 - 10 Relation between the jamming area and the correspon ding sensors/covers (If a jam is occurring in the ADU, LCF, PFP, JSP or OCT check the board in each unit.) [E550] Paper remaining on the transport path Open the cover of the unit/area whose picture is bl inking on the control panel. Is there any paper on the transport path? YES Remove the paper. NO Is the sensor in the jamming area working? (Perform the input check in the test mode: refer to the following table) l l ll l ll l NO 1) Check if the connector of the sensor is disconnec ted. 2) Check if any of the connectors on the LGC board i s disconnected. 3) Check if the connector pins are disconnected and the harnesses are open circuited. 4) Check if the conductor pattern on the LGC board i s short circuited or open circuited. 5) Replace the sensor. 6) Replace the LGC board. YES Replace the LGC board. Jamming area Cover Sensor Test mode/Input check Registration area Transfer cover Registration sensor 0 3-[FAX]ON/[2]/[A] 1st transport sensor 03-[FAX]OFF/[6]/[E] Exit area Transfer cover Exit sensor 03-[FAX]ON/[2]/[B] ADU ADU ADU entrance sensor 03-[FAX]OFF/[1]/[H] ADU exit sensor 03-[FAX]OFF/[1]/[G] Feeding area (Main unit) Side cover 2nd transport sensor 03-[FAX]OFF/[7]/[E] LCF LCF side cover LCF feed sensor 03-[FAX]OFF/[5]/[G] PFP PFP side cover PFP upper drawer feed sensor 03-[FA X]OFF/[2]/[D] PFP lower drawer feed sensor 03-[FAX]OFF/[4]/[D] Bridge unit Bridge unit Bridge unit transport sensor-1 03-[FAX]ON/[3]/[H] Bridge unit transport sensor-2 03-[FAX]ON/[3]/[E] JSP JSP cover JSP feed sensor 03-[FAX]ON/[3]/[H] OCT OCT cover OCT feed sensor 03-[FAX]ON/[3]/[H] Finisher Finisher door Sensors in the finisher -