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Yamaha Fz 09 2014 Manual

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    of 468
    							• Fau lty rectifier /reg ulator 
    • Improper ly grounded  circu it 
    •  Fau lty main  switch 
    • Fau lty dimme r swi tch 
    •  Hea dligh t bu lb life exp ired 
    Tail/brake light does not come on 
    • Too man y electrical accessories 
    •  Incorrect connec tion 
    Turn signal does not come on 
    •  Faulty turn s ig nal switc h 
    • Fau lty turn s ignal/hazard relay 
    • 
    Burnt -out turn signal  bulb 
    •  Incorrect 
    connect ion 
    • Damaged or faulty wire harness 
    • Improper ly grounded  circu it 
    • Faulty battery 
    • B lown, damaged or incorrect  fuse 
    Turn signal blinks slowly 
    •  Fa ulty turn s ignal/hazard relay 
    •  Fa
    ulty main  switch 
    • Fa ulty turn s igna l switc h 
    • Incorrect tum signal  bulb 
    Turn signal remain s lit 
    •  Faulty turn s ignal/ha zard relay 
    • 
    Burn t-o ut tu rn signal  bulb 
    Turn signal blinks quickly 
    • Incorrect tum signal  bulb 
    •  Fau lty 
    t urn s ig na l/hazard relay 
    • 
    Burnt -out turn signal  bulb 
    Horn does not sound 
    • Damaged or faulty horn 
    •  Fau lty main  switch 
    • Fau lty hor n switch 
    • Fau lty battery 
    •  B lown, damaged or incorrect  fuse 
    •  Fau lty wi re harness 
    TROUBLESHOOTING 
    9-4  
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    EA$1AC19Q2 
    SELF-DIAGNOSTIC  FUNCTION AND DIAGNOSTIC CODE TABLE 
    Self-diagnostic function table 
    Fault Item Reference 
    code No. pages 
    12  Crankshaft 
    position  sensor:  no normal s ig na ls are  rece ived  from  the 
    8-38 
    cra nksha
    ft posit ion senso r. 
    13 
    I n take air  press ure  sensor 1: open or sh ort  cir cu it  detected.  8-39 
    1 4 
    In take air  press ure  sensor 1: hose  system malfunctio n  (c logged o r 
    8-41 detached  hose). 
    1 5 
    Thrott le positi on  sensor:  open or  short  cir c uit  detected.  8-4 2 
    1 9  Sidestand 
    switch : a  break  or dis co nnect ion o f th e 
    black/red l ead of the 
    8-44 
    ECU is  detec ted . 
    In take air  pressure  sensor  1 or in take  air  p ressure  sensor 2: when the 
    20 ma in  switc h is  tu rned  to ON, th e intake  air  p re ssu re sens or 1 vo ltage 8 -4 6 
    and  in take  air  press ure  sensor  2 voltage  differ 
    greatly. 
    21 Coolant  tempe rature  sensor: open or short  circuit det ec ted .  8
    -48 
    22 
    I n take a ir  tempe ratu re sensor:  open or short circ uit  detec ted.  8-49 
    24 
    02 senso r: no normal sig n als are  rece ived  from  the 02 sensor. 8 -50 
    25 In take air  pressu re  senso r 2: open or short  cir c uit  detected.  8-52 
    26 
    I n take a ir 
    
    p ress ure  sensor  2: ho se  system 
    ma lfunct io n  (clogged or 
    8-5 4 
    detached  hose) . 
    30 L
    
    atc h 
    up detected.  8-56 
    33 
    Cyli nder -# 1  ign ition coil: ope n or sh or t circ uit  detected  in  the  primary 
    8-56 
    lead o f the  cylinder-# 1 ignition coil. 
    34  Cy
    linde r-# 2  ig niti o n coi l: open  or  sh ort  cir c u it detected  in  th e pr imary 
    8-58 
    lead o f the  cylinder-# 2 ignition coil. 
    35  Cy
    linde r-# 3  ig niti o n coi l: open  or  sh ort  cir c u it detected  in  the  primary 
    8-59 
    lead o f the  cylinder-# 3 ignition coil. 
    39 I n jector : open  or short  cir cu it det ected . 8-60 
    41 L ean  an gle sen sor:  open or short  ci rc uit  detected .  8-62 
    Speed sensor:  no  norma l si
    
    g na
    ls are  rece ived  from  the  speed  sensor. 8 -63 
    42  N
    eu
    tral  sw itch : open or short  circu it  is det ected .  8-65 
    C lutc h sw itc h: open 
    or short  cir cu it is  detec ted.  8-68 
    43 
    Fue l system voltage : inco rrect vo ltage s u ppl ied to the fu el  injecto r and 
    8-71 fue l pump. 
    4 4  EEPRO
    M 
    fault code  numbe r : an  error is  detec ted  while  read in g or 8 -72 writ ing  on EEPROM. 
    46  C
    harg ing vo ltage i s abnormal. 8-73 
    50  Fau
    lty  ECU memory.  (When th is malfuncti on is det ected  in  th e ECU , 8-74 
    th e fau lt code  number  might  not  appear on the meter disp lay .) 
    9-5  
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    Fault 
    Item Reference 
    code No. pages 
    59 Accelerator pos it ion sensor : open  or short  cir cu it  detected. 8- 74 
    60 YCC -T  d rive  system: ma lfu nc tion detec ted. 8 -76 
    7 0 E ngine id ling stop -
    Communication error with the meter 
    Fault code No. Item Reference 
    pages 
    89 (Yamah a d iagnos tic tool) Mult i-fu ncti on meter: s igna ls can not  be  transmit-
    Err  (mu lti-fu nction  meter d is - ted  between  the 
    ECU and the mu lti-fu nct ion 8 -78 
    p lay) met e r. 
    Diagnostic code: sensor operation table 
    Diagnostic Item Meter display Procedure code No. 
    01 T h rott le pos it io n  se nsor 
    signal 1 
    •  Fully  closed pos it ion 11-21 Check  with th rott le  va lves 
    f ully  closed. 
    •  Fully 
    open positi on 96-106 Check  with th rott le  va lves 
    f ully 
    open . 
    03 Intake air p ress ure 1 Disp lays t h e  int ake  air  Shilt the  transmiss ion into 
    pre ssure .  gear, extend  the  sides-
    tand,  and t hen  operate  the 
    thrott le while p u sh in g  the 
     side of th e 
    s ta rt/ eng in e  stop  switch . 
    (If the disp lay  value 
    ch anges , 
    
    t he 
    perfor -
    mance  is 
    OK.) 
    04 Int ake air  p res sure 2 Dis plays th e intake  air  Shilt the  transm is sion into 
    pressure.  gear, ex te nd  the  sides -
    land,  and th en  operate  the 
    thro ttle 
    wh ile p ush in g  the 
     side of th e 
    s ta rt/ engi ne  stop  switch. 
    (If the disp lay  value 
    ch anges , 
    
    the pe
    rfor-
    mance  is 
    OK.) 
    05 A ir  tempera ture Dis plays th e air  tempera -Comp are  the actually 
    tu  re .  measured  air  tempe ra ture 
    w it h  th e  mete r disp lay 
    va lue. 
    9-6  
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    Diagnostic Item Meter display Procedure code No. 
    06 Coolant temperature  When 
    engine  is cold : D is- Compare the actually 
    p lays 
    temperature c loser measured coolant temper-
    t o 
    
    air  tempera ture.  ature  wit h  the  meter  dis-
    W he n  eng ine  is hot:  Dis-
    play  value. 
    p lays 
    c u rrent coolan t tern-
    perature. 
    07 Vehicle speed pu lses  Vehicle speed pulse Check  that the number 
    0-999 increases  when the rear 
    wheel is  rotated.  The num-
    be r 
    
    is 
    cumulative and 
    does  not reset  each time 
    the 
    wheel is  sto pped. 
    08 Lean ang le sensor  Lean angle sensor output  Remove the lean  angle 
    vol tag e 
    senso r and incli ne it  more 
    • Upr ight 0.4-1.4 than 65 degrees. 
    • Overturned 3.7-4.4 
    09 Fuel system voltage  Fuel system vo ltage  Set the start/eng in e  stop 
    (battery 
    voltage)  Approximate ly 12.0 sw itch to(), and  then 
    compare  the 
    actually mea -
    sured  battery 
    voltage with 
    the  mete r 
    display  value. (If 
    the actually measured  bat-
    tery 
    vo ltage is low, 
    re charge  the  battery.) 
    13 Thrott le position  sensor 
    sig na l 2 
    • Fully  closed posit ion 9-23 C heck  with thrott le valves 
    fully  closed. 
    •  Fully 
    open  position 94-108 C heck  with thrott le valves 
    fully 
    open. 
    1 4 Acce lerator posit ion  sen-
    sor 
    signal 1 
    •  Fully  closed posit ion 12-22 C heck  with thro ttle grip 
    fully  closed pos ition . 
    • Fully open  position 97 -107 Check  with th rottle grip 
    fully open  position. 
    15 Acce lerator position  sen -
    sor signal 2 
    •  Fully  closed posit ion 10-24 Check  with th rottle grip 
    fu lly  closed posit ion. 
    •  Fully open  position 95-109 Check  with throttle g rip 
    fu lly open  position. 
    9-7  
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    Diagnostic Item Meter display Procedure code No. 
    20 Sides tand  switc h  Extend and retract  the  sid-
    • S ta nd  retracted ON 
    estand  (with  the  transmis -
    s ion  in gear). 
    • Sta nd  ex tended OFF 
    21 Gear positi on  sensor  and  Operate  the transm iss io n , 
    clu tc h switc h clut ch  lever, and  sides-
    • Tran sm iss ion is  in  neu-ON tand . 
    tral 
    •Transm iss ion is  in  gear OFF 
    or  the  clu tch  lever 
    r e leased 
    •  Clutc h lever 
    is ON 
    squeezed  with 
    
    the 
    transmiss i
    on in gea r 
    and  when  th e 
    sides · 
    tand  is  retrac ted 
    •  C lutc h lever i s OFF 
    squeezed  with  the 
    transmiss ion in gea r 
    and  when  th e 
    sides · 
    land  is  extended 
    60  EEPROM 
    fault code  dis--
    play 
    •
    No history 00 
    • No malfuncti ons 
    detec ted (If the 
    sell -di agnosis  fault 
    code 44 is  ind icated , 
    the 
    ECU i s  defect ive .) 
    • H is tory  exists 01--03  (Cylind er fa ult 
    code) 
    • (If more  than one cyli n · 
    der  is defect ive,  the dis-
    p lay  alternates every 
    two  seco n
    ds to show all 
    the detected cyli nde r 
    nu mbers. 
    W hen 
    all  cylinder  num-
    bers  are  show n, the 
    d isplay repeats  the 
    same  process.) 
    11 (Data  error f or ISC  (idle 
    speed contr ol)  lea rn ing 
    va lues) 
    9-8  
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    Diagnostic Item Meter display Procedure code No. 
    61 Malfuncti o n  history  code -
    display 
    •
    No histo ry 00 
    • H istory  exists Fault codes 12-89 
    • (If more  than one code 
    numbe r is detec ted,  the 
    display  alternates eve ry 
    two  seco n
    ds to show all 
    the detected  code num-
    be 
    rs. 
    W hen all code  numbers 
    a re  shown,  the 
    display 
    r epeats  the same pro -
    cess. ) 
    62 Malfu ncti o n  histo ry  code 
    erasu
    re 
    •No histo ry 00 -
    • H istory  exists •  Displays th e total num -To erase  the history , set 
    ba r 
    of malfu nctions, the  start/eng ine  s
    top 
    includ ing the  current  sw
    itc h  from l)
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    Diagnostic Item Meter d isplay Procedure code N o. 
    67 
    ISC  (id le speed con tro l) 00 To  erase  the ISC (idle 
    l earning 
    cond it ion d isp lay  I SC  (idle speed cont rol) speed contro l)  learni ng 
    ISC  (id le 
    speed con tro l)  learn ing dat a  has  been  data, set the  sta rVen gine 
    l earn ing data  erasure  erased. 
    stop sw itch  from l5
    						
    							SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 
    Diagnostic Item Actuation Procedure code No. 
    48 A ir  induc tio n system sole-Act ua tes  the  air  induction  C
    heck that  the  air  in d uc-
    no id  system soleno id five  times  tion system soleno id is 
    at one-second int ervals. actuated  five ti mes by li s -
    1 
    llum inates  the engine  tening for th e  opera ting 
    troub le wa rn ing li g h t. sound. 
    50 Re lay un it Actuates  the relay un it  five 
    Check tha t the re lay u nit  is 
    t imes  at one -second  int
    er-actuated  five ti mes  by lis-
    vals. ten ing  for th e  operat ing 
    1 llum inates  the engine  sound. 
    trouble wa rn ing li g h t. 
    51 Rad iato r fan motor relay Act uates  the  radia tor fa n  Check th at the  rad ia tor  fan 
    mo tor 
    r e lay five  times at moto r relay is act ua ted 
    five-second 
    i nt erva ls. five  times by listeni ng for 
    1 llum inates  the engine  the ope
    
    r
    ati n g  sound. 
    troub le war nin g li ght. 
    52 Head light  relay Actu ates  the headl ig ht C heck that  the head light 
    rel ay five times at five -sec-re lay i s  actuated  five times 
    ond 
    interva ls.  Illumi nates by listen ing for  the  opera t-
    th e engine 
    troub le warning 
    ing  sound . 
    li g ht. 
    9-11  
    						
    							EVENT CODE TABLE 
    EA$1AC1903 
    EVENT CODE TABLE 
    TIP~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 
    The  event  code numbers listed  below cannot  be displayed on the  meter.  To disp lay the  event  code 
    numbers , u se  the  Yamaha  diagnostic 
    tool. 
    No. Item Symptom Possible causes Note 
    192 Intake a ir  pres -Brie f abnormal ity  Same as fault code  13  Perform  the inspection 
    sure  sensor  1 detected  in the  items  li sted  for 
    fault code 
    i ntake  air  pressure  No. 13. 
    sensor 1 
    1
    93 T h rott le posi-Brie f ab nor mal ity Same as fau lt code  15  Perform  the inspection 
    tion  sensor  detected in the  items 
    li sted for fau lt code 
    throttle  positi
    on No. 15. 
    senso r 
    1
    95 S idestand  Brief abnormal ity Same as  fault  code  19  Perform  the inspection 
    sw itch  detected in the  items  li sted  for 
    fault code 
    ECU (bla ck/ red  No. 19. 
    lead) input  li ne 
    1
    96 Coo lant tempe r- Brie f abno rmal ity  Same as fault code 21 Perform  the inspection 
    ature  sensor  detected a in  the  items  li sted  for 
    fault code 
    coolant  temper
    a-No. 21. 
    tu re  senso r 
    197 
    In take a ir  tern- Brief ab no rm ality Same as fau lt code  22 Perform  the inspection 
    perature  sensor detected  in the  items  li sted  for 
    fault code 
    i ntake  air  tempera - No. 22. 
    ture  sensor 
    1
    99 Intake a ir  pres -Brie f abnormal ity  Same as fault code  25 Perform  the inspection 
    sure  sensor  2 detected  in the  items  li sted  for 
    fault code 
    i ntake  air  pressure  No. 25. 
    sensor2 
    203 Lean  angle sen-Brie f ab nor mal ity Same as fau lt code 41 Perform  the inspection 
    sor  detected in  the  lean  items 
    li sted for fau lt code 
    angle  sensor  No. 4
    1. 
    207  Accele rato r Brie f abno rmal ity  Same as fault code  59 Perform  the inspect ion 
    pos ition  sensor  detected in the  items  li sted  for 
    fault code 
    acce lerator  pos i-
    No. 59. 
    tion  senso r 
    9-12  
    						
    							EVENT CODE TABLE 
    No. Item Symptom Possible causes Note 
    240 02 sensor  During 0
    2 feed· -Open or short c
    ir · -If a fau lt code  is 
    (Stuck at the  back, the ad just · cuit  in the  wire har· occurri ng , respond  to 
    uppe r 
    limi t for  ment 
    
    i s  mainta ined  ness between  the  that fi rst. 
    adj
    ust me nt)  at  the  upp er lim it sensor  and  ECU • Rarely , Code 240 
    -Drop in fue l pres· occ urs even  whe n  th e 
    sure  system 
    is  fun ction ing 
    -
    C logged  fuel inj ec· properly. 
    t
    or 
    -Fau lt in  sensor 
    -Ma lfunct ion in  ECU 
    -Ma lfunct ion in  the 
    fue l injec tion sys· 
    tern 
    241 0
    2 sensor  During 02 feed· -Open or short cir· -If a fau lt code  is 
    (Stuck at the  back, the adjust · cuit in the  wire har· occurri ng , respond  to 
    lower  lim it for  ment 
    
    i s  mainta ined  ness between  the  that fi r s t. 
    ad j
    ustme nt)  at  the lowe r limi t sensor  and  ECU • Ra rely , Code 241 
    -Drop  in fuel pres · occu rs  even  whe n  th e 
    s ure  system 
    is  fun ction ing 
    -
    C logged  fuel inj ec· properly. 
    t
    or 
    -Fau lt in  sensor 
    -Ma lfunct ion in  ECU 
    -Ma lfunct ion in  the 
    fue l injection sys· 
    t ern 
    242 ISC Dur ing i d ling, the Idl ing eng ine  speed is -Implemen t diagnos is 
    (Stuck at the  adjustme nt is mai n·  s
    low mode  D67, and  check 
    u pper 
    limit for tained  at the up per  -Clogged  th rottle the ISC maintenance 
    ad j
    ustment ) limit body 
    reque st. 
    -Poor ly ad justed -If a fau lt code  is 
    t hrott le  cab le occurri ng, respo nd  to 
    -Poor ly ad justed 
    that fi rst. 
    cl ut ch  cab le 
    • Rarely, Code 242 
    -Malfunction in the 
    occurs even  when  the 
    fu el in jec tio n sys · syst em is fun ction ing 
    t ern 
    proper ly . 
    -D irty or worn  spark 
    plug 
    -Ma lfunc tion in the 
    battery 
    -Ma lfunc tion in ECU 
    9-13  
    						
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