Yamaha Fz 09 2014 Manual
Have a look at the manual Yamaha Fz 09 2014 Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
GENERATOR AND STARTER CLUTCH 3. A pp ly : • Sea lan t (on to the stator c o il as sembly le a d gr ommet) 4. Install: Ya maha bond N o.12 15 (Th ree bond N o.1 215® ) 90890 -85505 • Gene rator cover gasket l~Mi • Gene rator cover Gen erato r cover bol t 1 1 2 Nm (1.2 m ·k,gf, 8.7 ft·lbf) LO CTIT E® Gen erato r cove r bol t 2 1 2 Nm (1.2 m ·k,gf, 8.7 ft·lbf) TIP~~~~~~~~~~~~~~ Tigh te n the ge nera tor cover bolts in stages and in a c risscross pattern. 5. Connec t: • Sta tor coil coup le r • Cr ankshaft posit ion sens or co up le r TIP~~~~~~~~~~~~~~- To route the stator coil lead, refer to CABLE ROUTING o n page 2-4 1. 5-34
ELECTRIC STARTER Disassembling the starter motor 7
7. Check: •B earing •Oil sea l Damage /wear 4 R ep lace the starter motor. ASSEMBLING THE STARTER MOTOR 1 . Install: • Brush ho lder set • Ins ula tor 1 TIP-------------- lnstall the insu lator as s h own in the illustra tion . 1 D RI JR \\.-- u L---f/ 2. Install: • Rea r cover 1 • S tart er mo tor yoke 2 • Fron t cover 3 TIP-------------- A lign the match marks a on the starte r motor yoke with the ma tch marks b o n the fron t and rea r cover . b a b 0 0 1 2 3 INSTALLING THE STARTER MOTOR 1 . Ins tall: • Starte r motor 1 • Negative battery lead 2 • Starte r mo tor bolts 3 TIP--------------- lnstall the nega tive battery lead as sh own in th e illus tration. Starter motor bolt 12 Nm (1.2 m·kgf, 8.7 ft·lbf) ELECTRIC STARTER 2. Connect: • Starter motor lead .:=! _]'---~---' ~~~,--------~--- 45• 5-38
EA$2$061 CLUTCH Removing the clutch cover 12 Nm (1 .2 m • kgf, 8.7 ft • lbf) 2 7 ~ 1.5 Nm (0.15 m. kgf, 1 .1 ft -!bf) 12 Nm (1 .2 m • kgf, 8 .7 ft -lbf) Order Job/Parts to remove Engine oil 1 Clutc h cab le 2 Cover 3 02 sensor coup le r bracket 4 Clutch cover 5 Clutc h cove r gaske t 6 Dowe l pin 7 O il fill er cap CLUTCH 4 Q ty Remarks Dra in. Refer to CHA NGING TH E EN GINE Oil: on page 3-23. 1 Disconnect . 1 1 , 1 2 1 5-39
CLUTCH Removing the pull lever shaft 8 7 5 '~-~- LS / ,/ / / ~ / ~~ / / 3 1mm Order Job/Parts to remove Qty Remarks 1 Circlip , 2 Pull lever 1 3 Pull lever spr ing 1 4 Circ lip 1 5 Pull lever shaft 1 6 Oi l seal 1 7 Bear ing 1 8 Bearing 1 5-40
CLUTCH 125 Nm (12.5 m . kgf, 90 ft 0 lbf) 16 14 [ I~ 13 12 1 0 mm 8 5-41
EA$30112 REMOVING THE CLUTC H 1. Remove: • Cover 1 • C lutc h cove r 2 • Gasket TIP~~~~~~~~~~~~~~ Loosen each bolt 1/4 of a tur n at a time, in s tag es and in a crisscross pattern. After all of the bolts are fully loosene d, remove them. 2. Remove: • Oil pump driven s procke t 1 Refer to OIL PUMP on page 5-50 . 3. Remove : • Compress io n spr ing bo lts 1 • Compress io n spr ings • Pressure p late 2 • Pull r od 3 4. Remove: •Fric tion plate 1 1 CLUTCH 5. Remove: • C lu tch pla te 1 • Frict io n p late 2 6. Straighten the clutch boss nut rib a. 7. Loosen : • C lu tc h boss nu t 1 TIP~~~~~~~~~~~~~~ W hile holding the cl utch boss 2 with th e unive r sal clutch ho lder 3 , loosen the clutch boss nut. 5-42 Universa l c lutch holder 9089 0-04086 YM -91042
8. Remove: • C lu tch boss nut • Conical sp rin g washer •W ash e r • Clut ch boss • Thrust p late • C lut ch hou sing • Oil pu mp drive chain EAS2SIOO CHECKING THE FRICTION PLATES The follow ing procedure applies to all of the fric tion p lates. 1. C heck: • Friction plate 1 , 2 Damage/wear -) Replace t h e frict ion p la tes as a set. 2. Measu re: • Frictio n pla te 1 , 2 th ick ne ss Ou t of sp eci fic atio n -) Rep lace the frictio n pla te s as a s e t. TIP~~~~~~~~~~~~~~ Measure the frictio n plate at fo ur places. Friction plate 1 thickness 2 .92-3.08 mm (0 .115-0.121 in) Wear llmlt 2.82 mm (0.111 in) Friction plate 2 thickness 2 .92 -3.08 mm (0 .115-0.121 In) Wear limit 2 .82 mm (0.111 in) CLUTCH A. Friction pla te 1 B . Friction plate 2 eA.$2l$11 CHECKING THE CLUTCH PLATES T h e follo wing proc edure a p plies to all of the c lu tch plat es. 1. C heck: • Cl utch pla te Damage -) Re place the clu tch plates a s a set. 2 . Measure: • C lu tch pla te warpage (with a surface pla te a nd th ic kness gauge 1) Out of speci fica tion -) Rep lace the clu tch p lates as a set. ......... Thickness gauge 90890-03180 Feeler gauge set VU-26900 -9 Clutch plate thickness 1.90-2.10 mm (0.075-o.083 in) Warpage llmlt 0.10 mm (0.004 in) CHECKING THE CLUTCH SPRINGS Th e following p rocedure applies to all o f the clu tch springs. 1 . Check: • C lu tch spring 5-43 Damage -) Replace the c lutch sp rin gs as a s et.