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Yamaha Fz 09 2014 Manual

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    Page
    of 468
    							EA$Z1610 
    CHECKING THE WHEELS 
    The following procedure applies to  both  of  the 
    wheels. 
    1.  Check: 
    •Wheel 
    Damage/ou t-of- round ...+ Replace. 
    EWAl3260 
    AwARNING 
    Never  attempt to make any repairs to the 
    wheel. 
    TIP~~~~~~~~~~~~~~-
    Afte r a  tir e or whee l has been  changed or re­
    p laced,  always  balance 
    th e wheel. 
    EA$Z1&50 
    CHECKING THE TIRES 
    The following proced ure applies to  both  of  the 
    ti
    res. 
    1.  Check: 
    •Tire press ure 
    Out of speci fica tion --+ Regulate. 
    \ 
    EWA t3180 
    AwARNING 
    • The  tire pressure should only be checked 
    and 
    regulated when  the tire  temperature 
    equals the ambient  air temperature . 
    • The tire pressure  and the suspension must 
    be adjusted  according to the total  weight 
    (Including cargo, rider,  passenger  and ac­
    cessories)  and the anticipated  riding 
    speed . 
    • Operation of an overloaded  vehicle could 
    cause tire damage , an accident or an injury. 
    NEVER 
    OVERLOAD THE VEHICLE. 
    PERIODIC  MAINTENANCE 
    ~ Tire air pressure (measured  on cold 
    v ~ tires) 
    Loading  condition 
    0-90 kg (0-198 lb) 
    Front 
    250 kPa (2. 50 kgf/cm2
    , 36  psi) 
    Rear 
    290 kPa (2 .
    
    90 
    k.gflcm2 , 42 psi) 
    Loading  condition 
    FZ09E 90-ln kg (198-390 lb) 
    FZ09EC  90-176 
    kg (198-388  lb) 
    Front 
    250 kPa (2. 50 kgflcm 2
    , 36  psi) 
    Rear 
    290 kP a (2.90 kgf/cm2
    , 42 psi) 
    High-speed  riding 
    Front 
    250 kPa (2. 50 kgf/cm2
    , 36  psi) 
    Rear 
    290 kPa (2 .
    
    90 
    k.gflcm2 , 42 psi) 
    Maximum 
    load 
    FZ09E 
    1n kg (390 lb) 
    FZ09EC 176  kg (388 lb) 
    *Total 
    weight of rider,  passenger,  cargo 
    and accessories 
    2. Check: 
    • Tire surfaces 
    Damage/wea r...+ Replace the tir e . 
    E'WA13•~ 
    AwARNING 
    It is  dangerous to ride  with  a worn-out  tire. 
    When 
    the tire  tread  reaches the wear limit, re­
    place 
    the  tire Immediate ly . 
    3 
    1.  T ir e  tread  depth 
    2. 
    S ide wall 
    3.  Wear  indicator 
    3-15  
    						
    							EWA\0 
    Wear limit (front) 
    1.0 mm (0.04 in) 
    Wear 
    limit (rear) 
    1 .0 mm (0.04 in) 
    AwARNING 
    After extensive  tests, the tires  listed below 
    have  been  approved by Yamaha Motor Co., 
    Ltd. for this model . The front and  rear  tires 
    should always be by the same  manufacturer 
    and 
    of the  same  design.  No guarantee con­
    cerning handling characteristics  can be giv­
    en if a tire  combination  other than one 
    approved 
    by Yamaha is used on this vehicle. 
    EWA 132 10 
    Front  tire 
    Size 
    120170 ZR17M/C (SSW) 
    Manufacturer/model 
    BRIDGESTONE/S20F 
    Manufacturer/model 
    DUNLOP/D214F 
    Rear tire 
    Size 
    180/55  ZR17M/C 
    (73W) 
    Manufacturer /model 
    BRIDGESTONE/S20R 
    Manufacturer/model 
    DUNLOP/D214 
    A WARNING 
    New tires have  a relatively low grip on the 
    road  surface  until 
    they have been slightly 
    worn.  Therefore , approximately 100 km 
    should be traveled at normal  speed before 
    any high-speed  riding is done. 
    TIP~~~~~~~~~~~~~~­
    For tires  with  a d irect io n  of  rota tion  ma rk 1 : 
    •  Install th e  ti r e w ith the mark  poin ting  in  the di· 
    rect ion  of whee l rotat io n . 
    • A lign  the  mark 2 with the  valve  ins tallat io n 
    po i
    nt. 
    PERIODIC  MAINTENANCE 
    E.ASIFOC1308 
    CHECKING THE WHEEL BEARINGS 
    The follo wing p rocedure  applies to all of  the 
    whee l bea
    rings. 
    1. Check: 
    • Whee l bear ings 
    Refer  to 
    CHECKING THE FRONT WHEEL  
    on  page 
    4-10 and CHECKING T HE  REAR 
    WHEEL  on page  4-17. 
    eAS 1AC1309 
    CHECKING THE SWINGARM  OPERATION 
    1.  Check : 
    • Sw ingarm operat io n 
    Sw ingarm n ot  wo rking properly ~ Check  the 
    swi nga
    rm. 
    Refe r to SWI NGARM on page  4-67. 
    2.  Check: 
    • Sw ingarm excessive  play 
    Ref e r to SWI NGARM on page  4-67. 
    LUBRICATING THE SWINGARM  PIVOT 
    1.  Lub ricate: 
    •Oil sea ls 
    •Collars 
    Recommended  lubricant 
    1--al Lithium-soap-based  grease 
    Refe r to  INST ALLIN G THE SWINGARM  on 
    page  4-69. 
    ....,,, .. 
    ADJUSTING THE DRIVE  CHAIN  SLACK 
    NOTICE ~~~~~~~~~~~~~ 
    A drive chain that is too tight will overload 
    the engine and other vital  parts,  and one  that 
    is too loose can skip and damage the swing­
    arm or cause  an accident.  Therefore,  keep 
    the drive chain slack within  the specified lim­
    its. 
    1. Stand th e veh ic le  on  a leve l surface. 
    3-16  
    						
    							EWAt3 120 
    AwARNING 
    Securely support the  vehicle so that there is 
    no danger of it falling over. 
    TIP~~~~~~~~~~~~~~~ 
    Place the veh icle  on  a  suit able  stand so that the 
    r ear  wheel  is  elevated . 
    2. Sh ift the  transmiss ion into the  neutra l posi­
    tion. 
    3. Check: 
    • Drive  cha in  slack a 
    Out 
    of  specificatio n ~ Adjust. 
    ""~"'~ 
    Drive chain  slack 
    5.0-15.0 mm (0 .20-0.59 in) 
    ECAlACl30Z 
    NOTICE~~~~~~~~~~~~ 
    Improper drive  chain slack will overload  the 
    engine  as 
    well as other  vital parts of the mo­
    torcycle  and can lead to chain slippage or 
    breakage. If the drive  chain  slack is  more 
    than 
    25.0 mm (0.98 in) , the  chain  can damage 
    the  frame , swingarm,  and other  parts. 
    To pre­
    vent this from occurring, keep  the drive 
    chain  slack within  the specified  limits. 
    4.  Loose n: 
    • Whee l axle nut 1 
    5.  Adjust: 
    • Drive  chain  slack 
    ••••••••••••••••••\
    •••••••••••••• 
    a .  Loosen  both locknu ts 1  . 
    PERIODIC  MAINTENANCE 
    b. Turn both adjus tin g bo lt s 2  in directio n a  or 
    b  un til the  specified drive chain slack  is ob­
    tained . 
    Direction 
    a 
    Drive  chain Is tightened . 
    Direction 
     b  
    Driv e chain is loosened. 
    TIP~~~~~~~~~~~~~~~ 
    • To  maintain  the prope r w hee l al ignmen t, adjus t 
    both  sides 
    evenly. 
    • There  should  be no cleara nce between the ad­
    jus ting  block  and  adjusti ng bolt. 
    c.  Tighten  the whee l ax le nu1 t o  specificat ion. 
    Wheel 
    axle nut 
    150 Nm (15 m·kgf , 108 ft·lbf) 
    d.  Tighten  the locknuts to specif ica tion. 
    Locknut 
    16 Nm (1.6 m·kgf, 12 ft·lbf) 
    EA.$21 440 
    LUBRICATING THE DRIVE  CHAIN 
    The  drive  chain  consists  of many  interactin g 
    parts. 
    If the  drive  chain  is  no t ma intained prop er­
    ly , 
    it will wear  out quickly.  Therefore, the drive 
    cha in sho uld  be  serv iced, 
    espec ially whe n 
    
    the 
    veh i
    cle is  used in dusty  areas. 
    T
    his  vehic le has  a drive  ch ain  with small rubber 
    0 -rings  between  each side  plate. 
    S tea m clean­
    ing, high -p ressure  wash ing, certain solvents, 
    and  the use of  a coarse  brus h can  damage 
    these  0-r ings . Therefore,  u
    se only ke rose ne  to 
    clean the  drive  cha in . W ipe  the  driv e 
    
    ch ain  dry 
    and  thoroug hly  lub rica
    te it  with eng ine oil or 
    cha in  lub ricant  that is sui tab le  for 0-ring cha ins. 
    Do not  use any  other  lubricants on the  drive 
    cha in s in
    ce they  may conta in so lvents  that  cou ld 
    damage  the 0
    -rings. 
    3-17  
    						
    							Recommended lubricant 
    • Chain lubricant suitable for 
    0-ring chains 
    EA$Z1510 
    CHECKING AND ADJUSTING THE 
    STEERING HEAD 
    1.  Stand  the 
    vehicle on  a leve l surface. 
    EWAt3 120 
    AwARNING 
    Securely support the vehicle so that there is 
    no danger of it falling over. 
    TIP~~~~~~~~~~~~~~­
    Place th e vehic le on a suitable stand  so tha t the 
    front whee l is ele vated. 
    2. Check: 
    • Steering  head 
    G rasp  the bottom  of the  front  fork 
    legs a nd 
    gent ly rock  the front fork. 
    Bl inding/l ooseness -t Adjust  the  steering 
    he
    ad. 
    3. Remove: 
    •  Upper bracket 
    4. Ad just: 
    • Steering  head 
    ••••••••••••••••••\
    •••••••••••••• 
    a. Remove  the lock washer 1 , the  uppe r ring 
    n u t 
    2 , and  the rubber  washer 3. 
    3 
    b.  Loosen  the lower ring  nut 4  and  th en tighten 
    i t 
    to spec ificatio n  with  a steer ing  nut  wrench 
    5 . 
    TIP~~~~~~~~~~~~~~~ 
    •  Set the  torque  wrenc h at  a right an gle to  the 
    stee
    ring  nut  wrench . 
    • Move the steering to  the left and  rig ht a couple 
    o f  ti mes  to check  that it  moves smooth ly . 
    PERIODIC  MAINTENANCE 
    5 
    Steering nut wrench 
    90890-01403 
    Exhaust flange nut wrench 
    YU-A9472 
    Lower ring nut (initial tightening 
    torque) 
    52 Nm (5.2 m-kgf, 38 ft·lbf) 
    c. Loosen  the lower ring  nut 6  comp le te ly, 
    the n tighte n it  to  spec ificatio n. 
    EWA13 \0 
    AwARNJNG 
    Do not overtighten the lower ring nut. 
    Lower ring nut (fina l tightening 
    torque) 
    18 Nm (1.8 m-kgf, 13 ft·lbf) 
    d. Check Jhe steering  head  for looseness or 
    binding by tu rni ng  the  front  fork all the way in 
    both  direct ions. 
    If any  bind ing  is fe lt, remove 
    the 
    l ower bra cket  and check  the uppe r and 
    lo wer bear ings. 
    Refer  to 
    STEER ING  HEAD on  page  4-59 . 
    e . 
    Install th e rub ber  washer 7. 
    f . Install th e upper  ring n u t 8 . 
    g .  Finge r tig hte n  the  uppe r ring  nut,  then a lign 
    the slots of bo th ring n uts. If necessary , hold 
    the l ower ring  nut  and  tighte n  the  upper  ring 
    nut 
    un til their slots are a ligned . 
    h. Install the lock was her 9. 
    TIP~~~~~~~~~~~~~~-
    3-18 
    Make  sure  the lock washer  ta bs a si t correct ly 
    in the  ring nu t slots b.  
    						
    							••••••••••••••••••\
    •••••••••••••• 
    5. Install: 
    •  Upper 
    bracket 
    Refer  to 
    HANDLEBAR  on page  4-44. 
    EAS1R C l321 
    LUBRICATING THE STEERING HEAD 
    1.  Lubr icate: 
    •  Uppe r bearing 
    • Lower  bearing 
    • Bearing  races 
    l 
    EA$1AC1322 
    Recommended lubricant 
    Lithium-soap-ba sed grease 
    CHECKING THE CHASSIS  FASTENERS 
    Make  sure that all nuts, bolts, and  screws  are 
    properly tightened. 
    Refer  to 
    CH ASSIS  TIGHTEN ING TORQUES 
    on page  2-18. 
    EAS1R C IXG 
    LUBRICATING THE BRAKE LEVE R 
    L ub
    ricate  the pivotin g  poi nt  and me tal-to-metal 
    moving  parts of the lever. 
    Recommended lubricant 
    1-mtl Silicone grease 
    E AS1 AC1XM 
    LUBRICATING THE CLUTCH LEVER 
    Lubricate  the pivoting  po
    int and metal-to-metal 
    moving  parts  of the leve r. 
    l 
    Recommended lubrlcant 
    Lithium-soap-based  grease 
    LUBRICATING THE  PEDAL 
    Lubricate  t
    he pivoting  point and me tal- to-me tal 
    moving  parts of the pedal. 
    l 
    Recommended lubricant 
    Lithium-soap-based  grease 
    PERIODIC  MAINTENANCE 
    ..... ,, .. 
    ADJUSTING THE SHIFT PEDAL 
    TIP~~~~~~~~~~~~~~~ 
    The  sh ift peda l posit io n is determ ined  by the  in­
    stalled shift  rod length. 
    1 .  Measure: 
    •  Installed shift  rod length  a 
    Incorrect~ Adjust. 
    2 .  Adj ust: 
    In sta lled shift rod length 
    256 .9-258.9 mm (10.11-10.19 i n ) 
    •  Installed shift  rod length 
    ••••••••••••••••••\
    •••••••••••••• 
    a.  Loosen  both locknuts 1 . 
    b. Turn th e shift rod 2  in  dire ctio n a or b to 
    obta in  the  correct  shift 
    pedal pos it ion . 
    Direc tion a 
    Installe d shift rod length increases . 
    Direction 
     b  
    In stalle d 
    shift rod length decreases . 
    c.  Tig hten  both 
    lock nu ts. 
    d.  Make  sure the installed sh ift  rod lengt h is 
    w ith in  spec ificati
    on. 
    EAS1AC1~ 
    CHECKING THE SIDESTAND 
    1. Check : 
    • Sides tand o p e ratio n 
    Check  that th e 
    
    sides tand  moves 
    smoo thly. 
    3-19  
    						
    							Rough mov eme nt 4 R epa ir or re p la ce . 
    LUBRICATING 
    THE SIDESTAND 
    L ubr icate  the pivo ti ng  point , meta l-to- meta l mov ­
    ing  parts and  spring  contact  p oint of  the s ides ­
    tand . 
    l 
    EAS 1AC1l10 
    Recommended lubricant 
    Lithium -soap-based  grease 
    CHECKING THE SIDESTAND  SWITCH 
    Refe r  t o ELEC TRICAL  COMPONENTS  on 
    page 
    8 -85. 
    EAS?l!i31 
    CHECKING THE FRONT  FORK 
    1. Stand the vehicl e on a level surface. 
    EWAUl120 
    AwARNING 
    Securely support the vehicle so that there is 
    no  danger of it falling over. 
    2. Check: 
    • Inner tube 
    Damage
    /sc ratches 4 Replace. 
    • 
    Fron t fork leg 
    Oil lea ks be twee n inner  tube  and outer  tube 
    4 Replace the o il  seal. 
    3. Ho ld the veh ic le uprigh t and apply the  front 
    b rake. 
    4. C heck: 
    • Fro nt fork  operatio n 
    Push  dow n hard  on the  handlebar 
    seve ral 
    time s and che ck if  th e  fron t fork  re bou nd s 
    smoo thly. 
    Roug h moveme nt 
    4 R epa ir. 
    Refe r to 
    F R O NT  FORK on  page 4-48. 
    EA$1AC131~ 
    ADJUSTING THE FRONT  FORK LEGS 
    The followin g 
    
    proce dure 
    applie s to  both of the 
    fro nt 
    fork le gs. 
    EWAl31;0n 
    AwARNING 
    Securely support the vehicle so that there Is 
    PERIODIC  MAINTENANCE 
    no danger of it falling over. 
    Spring preload 
    EWAIRC\Ã 
    A WARNING 
    Always adjust both front fork legs evenly. 
    Uneven 
    adjustment  can result in poor han­
    dling 
    and loss of stability. 
    ECAIJSOO 
    NOTICE 
    Never go beyond the maximum or minimum 
    adjustment  positions. 
    1. Adj ust: 
    •  Spring  pre load 
    TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 
    a.  Tum  the adjusting bo lt 1 in  direction a or 
     b. 
    D irection  a 
    Spring  preload 
    is increased  (suspension 
    is  harder) . 
    Direction  b  
    Spring  preload 
    is decreased  (suspension 
    is  softer ). 
    Im 
    1  1 
    .,, 
    a:::..o ~b--a'::::.. 
    A. Left sid e 
    B. R igh t side 
    TIP~~~~~~~~~~~~~~­
    T he  spring preload se ttin g is  de termined b y 
    measu
    ring  the  dista nce c sh own  in  the illustra­
    ti on.  The  shorter dis ta nc e c  is , the  hig her th e 
    spri ng 
    pre load ; the lo nge r distance c is ,  th e 
    lower t he  spring preload. 
    I  I  I I 
    c 
    ------ -------
    I 
    3-20  
    						
    							Spring preload adjusting positions 
    Minimum 
    19.0 mm (0.75 in) 
    Standard 
    16.0 mm (0.63 in) 
    Maximum 
    4.0 mm (0.16 in) 
    ••••••••••••••••••\
    •••••••••••••• 
    Rebound damping (right side only) 
    NOTICE ~~~~~~~~~~~~~ 
    Never go beyond the maximum or minimum 
    adjustment positions. 
    1.  Adjust: 
    • Rebo und  damp ing 
    YYTTTYTTTYYTTTYTTTYYTTYYTTTYTTTY 
    a. Tum the  adjusting  screw 1 in direction a or 
    Direction 
     a  
    Rebound damping is increased (suspen­
    sion Is harder) . 
    Direction 
     b  
    Rebound damping is decreased (suspen­
    sion Is softer) . 
    A Rebound damping adjusting posi­
    v ~ tions 
    Minimum (soft) 
    3 turn(s) in direction b * 
    Standard 
    1 3/4 turn(s) in direction b* 
    Maximum (hard) 
    Adjusting screw fully tu rned in 
    direction a 
    *With the adjusting screw fully turned in 
    direction a  
    TIP~~~~~~~~~~~~~~~ 
    Although  the total n um ber of turns of a damp in g 
    fo rce  adjusting  mechan ism may  not 
    exactly 
    match  the above specifica tions  due  to small dif­
    ferences in product ion , the  actua l numbe r of 
    turns  always  represents  the  enti r e  adjust in g 
    range . 
    To obtain  a  prec ise  adjustment, it wou ld 
    be  adv isable to check  the number of turns of 
    each  damping  force  adjusting  mechan ism  and 
    to  mod i
    fy the specificat ions  as necessary. 
    3-21 
    PERIODIC  MAINTENANCE 
    E.A$1AC1311 
    CHECKING THE REAR SHOCK  ABSORBER 
    ASSEMBLY 
    1 . Stand  the vehicle  on a level surface. 
    EWA13!.20 
    A wARNING 
    Securely support the vehicle so that there is 
    no danger of it falling over. 
    2. Check : 
    • Rear shock  absorber  assembly 
    Gas 
    leak s/oil  leaks 4 Replace  the rear shoc k 
    abs orber  assemb ly. 
    Re fe r  to 
    C H ECK ING TH E REAR SHOCK 
    ABSORB ER  ASS EMB L
    Y on page 4-64. 
    3. Check : 
    • Rear shock  absorber  assembly  operation 
    • Rea r suspe nsion li nk p ivots 
    Push down  seat on the  vehicle  several  times 
    and  chec k if the  rear shock  absorber 
    assem­
    b ly 
    rebounds  smoothly. 
    Rough  movement 
    4 Repair. 
    Refer  to 
    REAR  SHOCK ABSORBER AS­
    SEMBLY 
    on  page 4-63. 
    eASIAC131G 
    ADJUSTING THE  REAR SHOCK  ABSORBER 
    ASSEMBLY 
    AwARNING 
    Securely support the vehicle so that there is 
    no danger of it falling over. 
    Spring preload 
    NOTICE 
    Never go beyond the maximum or minimum 
    adjustment positions. 
    1. Adjust: 
    • Spring p reload 
    ••••••••••••••••••\
    •••••••••••••• 
    a.  Adjust  the spring  pre load  with the  spec ial 
    wrench 
    1 and  extens ion  bar 2 included  in  
    						
    							the owners too l kit. 
    b.  Tum  the  adjusting  ring  3  in  direct ion  a  or 
    b. 
    c. Al ig n the des ired  position on  the adjust ing 
    ring with  the  stopper 4. 
    Direction a 
    Spring preload is increased  (suspension 
    is harder). 
    Direction 
     b  
    Spring preload is  decreased  (s uspension 
    is softer). 
    Spring preload adjusting positions 
    M inimum 
    1 
    Standard 
    4 
    Max imum 
    7 
    ••••••••••••••••••\
    •••••••••••••• 
    Rebound damping 
    NO TICE ~~~~~~~~~~~~~~ 
    Never go beyond the  maximum or minimum 
    adjustm e
    nt positions. 
    1.  Adjus
    t: 
    • Rebo und damp ing 
    YYTTTYTTTYYTTTYTTTYYTTYYTTTYTTTY 
    a.  Tum  the adjusting  screw 1 in direct io n a or 
    b. 
    Direction a  
    Rebound damping is increased (suspen­
    sion Is harder). 
    Direction b  
    Rebound damping is  dec reased (suspen­
    sion Is softer) . 
    PERIODIC  MAINTENANCE 
    Rebound damping adjusting posi­
    tions 
    Minimum  (soft) 
    3 
    turn(s) in direction  b* 
    Standard 
    1 1 /2 
    tur n (s) in direction b * 
    Maxim um  (hard ) 
    Adjusting  screw 
    fully turned In 
    direction a 
    *With the adjusting screw fully turne d in 
    direction a 
    TIP~~~~~~~~~~~~~~ 
    To  obta in  a precise  adjustment, it  is adv isab le to 
    check  the 
    actua l  total number  of  tu rns  of  th e 
    damp ing  force  adjust
    ing  mechan ism. T his ad ­
    justment  range may not exact ly match  the spec­
    ifications li s ted due  to small differences  in 
    produc tion. 
    E.A$1AC1:)12 
    CHECKING THE CONNECTING ARM  AND 
    RELAY  ARM 
    Refe r to 
    CHECKING THE CONNEC TING ARM 
    AND  RELAY 
    ARM  on page  4-64. 
    ° CHECKING THE ENGINE  OIL LEVEL 
    1. Stand the vehicle on  a level surface. 
    TIP~~~~~~~~~~~~~~ 
    •  Plac e the veh ic le on  a suitab le stand. 
    • Make  sure th e veh icle i s  upr ight. 
    2. Start the  engine,  warm  it  up  for several  min­
    utes, and  then tum  it off. 
    3.  Check: 
    • Engin e oil  leve l 
    3-22 
    Th e  e ngin e oil  leve l should be  between  the 
    m in imum 
    leve l mark a and  maxim um leve l 
    mark b. 
    Below t h e minimum leve l mark -> Add  the 
    r ecomme nded  engine 
    oil to  the  proper level.  
    						
    							Recommended  brand 
    YAMALUBE 
    Type 
    -®-
    S AE  10W -3 0, 1 0W -4 0,  10W -50, 
    1 5 W-40 , 20 W-4 0 
    or 20W -50 
    Recommended  engine oil grad e 
    API service  SG type or higher, 
    JAS O standard  MA 
    0  10  30 50 70 90 110  13 0 F I !  ! ! I  I 
    SAE 10W·30 ;  ; :  :  : ~ : 
    ;sA~ 1ow-•o; : 
    i SAf 1o/f·5p ! 
    SAE  ISW-40  : i . oW ,; ;SA~ 2  • ·40; 
    ; SAE 20·w.so i  i i i i i i i -20 -10 o 10 20 30 40 so ·c 
    NOTICE~~~~~~~~~~~~ 
    • Engine oil also lubricates the clutch and  the 
    wrong 
    oil types or additives could caus e 
    clutch  slippag e. Th erefore , do not add any 
    c hemical additives or use e ngin e oils with  a 
    grade  of 
    CD  or higher  and do not use oils 
    l a bel ed  ENERGY  CONSERVING 
    11 or 
    higher. 
    • D o not all ow foreign  materials t o  enter  the 
    crankca se . 
    TIP~~~~~~~~~~~~~~~ 
    Before  ch ecking  the engi ne oil level, wa it a  few 
    m inu t
    es un til the o il has sett led. 
    4. Start the  engine,  warm  it  up for seve ra l m in-
    u tes,  an d  then  turn  it 
    off. 
    5.  Chec k th e e ng ine oil le vel aga in. 
    TIP~~~~~~~~~~~~~~~ 
    Before  ch ecking  the  eng ine oil l evel, wa it a  few 
    m inu t
    es unt il the oil has sett led. 
    EA$201\l1 
    CHANGING THE E NGINE  OIL 
    1. Start th e  eng ine , warm  it  up  for several  min ­
    u tes,  and  then  turn  it  off. 
    PERIODIC  MAINTENANCE 
    2. Place a  con ta ine r under  the eng ine oil d rain 
    bo lt. 
    3.  Remove: 
    • Engine o il filler cap 1 
    • 
    Engi ne o il dra in bo lt  2 
    • 
    Gaske t 3 
    4.  Dra in : 
    •Engine  oil 
    (comp le te ly 
    fr om  the cran kcase) 
    5. 
    I f t he oil fil ter cartr idge  is a lso to  be rep laced, 
    perform  the follow ing procedu re . 
    ••••••••••••••••••\
    •••••••••••••• 
    a.  Remove  th e oil filter cartridge 1 w ith  an oil 
    3-23 
    filter wrench 2. 
    O il  fi
    lter wrench 
    9089 0-01426 
    YU-38411 
    2  1 
    b. Lubr ica te  the 0 -ring  3 of  th e  new oil filter 
    ca rtridge  with  a th in  coat  of eng ine oil.  
    						
    							£CA13300 
    NOTICE -----------­
    Make sure the 0-rlng 3 Is position ed  cor­
    rectly 
    In the groove of the oll  filter cartridge . 
    3 
    c.  Ti ghten  the new oil filte r cartr idge  to  specifi­
    cat ion  with  an 
    oil fil ter  wrench. 
    Oil  filter cartridge 
    17  Nm  (1.7 
    m·kgf, 12 ft·lbf) 
    ••••••••••••••••••\
    •••••••••••••• 
    6. Ins tall: 
    • 
    Engine o il drain bo lt 
    (alo ng  wi th  the  gasket 1emw l 
    Engine oil drain bolt 
    43 Nm  (4.3 m -k,gf, 31 ft·lb f) 
    7. Fill: 
    •Crankcase 
    (with  the  specif ied  amou nt  of  the  re com ­
    me nded  engine 
    oil) 
    ·D> 
    Engine oil quant ity 
    Quantity  (disassembled) 
    8. 
    Install:  3
    .40 
    L  (3 .59 US qt,  2.99 Imp.qt) 
    Without oil f i lter  cartridge  re­
    placement 
    2 .40 L  (2 .54 US qt, 2.11 Imp. qt) 
    With oil  filter cartridge  replace­
    ment 
    2.70 L  (2 .85 US qt,  2.3 8 Imp.qt) 
    • 
    Engin e oil  fill er cap 
    (alo ng 
    
    w ith  the  0-
    ring IH£11) 
    9. Start the  engine , warm  it  up  for several min­
    u tes,  and  then  turn  it  off . 
    10.C heck: 
    • Engine 
    (for  engine oi l lea ks) 
    11.Check: 
    • Engine o il  leve l 
    Refer  to  CHECKING THE ENGINE  OIL 
    PERIODIC  MAINTENANCE 
    LEVEL on  page  3-22. 
     MEASURING THE ENGINE  OIL PRESSURE 
    1. Check : 
    • Engine oil l evel 
    Be low 
    the  min imum level mark a --+ Add  the 
    recomme nded  engine 
    oi l to  the  proper level. 
    2. Start th e  engine,  warm  it  up  for several  min­
    u t
    es, and  th en  tum  it off. 
    ECA 1310 
    NOTICE 
    When  the engine is cold, the engine oil will 
    have  a higher viscosity, causing the engine 
    oil pressure to increase.  Therefore, be sure 
    to measure  the engine oil pressure after 
    warming up the engine. 
    3.  Remove: 
    • Ma in gallery  bolt  1  
    ew ... 1MO 
    A wARNING 
    The  engine , muffler  and engine oll are ex­
    tremely  hot. 
    4 . 
    Inst all: 
    •  Oi l 
    pressure  gauge 1 
    3-24 
    • Adapter 2 
    Pressure  gauge 
    90890-03153 
    YU-03153 
    Oil 
    pressure  adapter H 
    90890-03139  
    						
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