Yamaha Fz 09 2014 Manual
Have a look at the manual Yamaha Fz 09 2014 Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
FUEL INJECTION SYSTEM Fault code No. 42 A Speed sensor: no normal signals are rece ived from the speed sensor. I tem B Neutral switch: open or short circuit Is detected. c C lu tc h sw itch: open or short circuit is detected. Meter display Neutral • ON (when the transm ission is in neutral) • OF F (when the transm ission is in gear or the clutch lever released) Procedure Shift the transm ission. Item Probable cause of Maintenance job Confirmation of service malfunction and check comple tion 1 Locate the malfunction. Execute the diagnost ic Value does not increase --t mode. (Code No. 07) Go to item 2 in section A for Ro tate the rear wheel by the speed sensor . hand and check that the indi- cated value i ncreases. Execute the diagnost ic In correct indication --t Go to mode. (Code No. 21) item 2. When the transmission is in neutra l: O N When the transmiss ion is in gear with the clutch lever released : OFF When the transmission is in In correct indication -> Go to gear with the clutch lever item 2 in section C for the squeezed and the sidestand clutch sw itch. i s retracted: ON 2 Connection of neutral switch Improper ly connected --t Execute the diag nostic coup ler. Connec t the coup ler securely mode. (Code No. 21) Check the locking condit ion or replace the wire harness. When the transmission is in of the coupl er. neutral: ON Disconnec t the coup ler and When the transmission is in check the pi ns (bent or bro - gear with the clutch lever ken termina ls a nd locking released: OFP cond it ion of the p ins). Correc t ind ication --t Go t o item 9. Incorrect indication --t Go to ite m 3. 8-66
FUEL INJECTION SYSTEM Fault code No. 42 A Speed sensor : no normal signals are rece ived from the speed sensor. Item B Neutral switch: open or short circuit Is detected. c C lu tc h sw itch: open or short circuit is detected. 3 Connect ion of wire harness Improper ly connected -t Execu te the diag nostic ECU coupler. Connect the coupler securely mode. (Code No. 21) Check the locking condition or replace the wire harness. When the transmission is in of the co upler . neutral: ON Disconnect the coupler and When the transm ission is in check the pins (bent or bro- gear with the clu tc h lever ken termina ls and lock ing rel eased : OFP condit ion of the pins). Correct ind icat ion -t Go to item 9. Incorrect indication -t Go to item 4. 4 Wire harness continui ty. Open or short circu it -t Execu te the diag nostic Rep lace the wire harness. mode. (Code No. 21) Between re lay un it coup ler When the tra nsmission is in and gear posit ion sensor neutral: ON coup ler. When the transm ission is in sky b lue-sky blue gear with the clu tch lever Between re lay un it coup ler released : OFF and ECU coupler Correct ind icat ion -t Go to b lack/ye llow-black/yel low ite m 9. Incorrect indication -t Go to item 5. 5 Defective relay un it. Check the relay unit. Execu te the diag nostic Refer to CHECK ING THE mode. (Code No. 21) RELAY UNIT (DIODE ) on When the tra nsmission is in page 8-99. neutral: ON When the transm ission is in gear with the c lutch lever released: OFF Correct ind icat ion -t Go to ite m 9. Incorrect indication -t Go to item 6. 6 Defective gear pos ition sen- Check the gear position sen- Execu te the diag nostic sor (neutra l circu it). sor. mode. (Code No. 21) Refer to CHECK ING THE Whe n th e tra nsmission is in G EAR POSITION SENSOR neutral: ON on page 8-110. When the transmission is in gear with the clu tch lever released: OFF Correct ind icat ion -t Go to item 9. Incorrect indication -t Go to item 7. 8-67
FUEL INJECTION SYSTEM Fault code No. 42 A Speed sensor : no normal signals are re c e i ved from the speed sensor. Item B Neu tral sw itch : open or short circuit Is detected . c Clu tch sw itch: open or short circuit is de tected. 7 Faulty sh i ft d rum (n eutra l Malf unct ion -> Repla c e th e Execu te the diag nost ic detecti on area). sh if t drum. mode. (Code No. 21) Refe r to T RANS MISSION Wh en th e tra nsmiss ion is in on page 5-76. neutr al: ON Wh e n the tra nsm ission is in gear wit h the c lu tch lever rele ased : O FP Correct ind ication -> Go to item 9. Inc orrec t indicat ion -> Go to it em 8. 8 Malf unc tio n in ECU. Repla ce the ECU. Refer to R EPLACING THE ECU (eng ine contro l u nit) on p age 8-93. 9 Del e te th e fau lt code . Turn the main switch to ON, and then rotate the rear whee l by hand. Start th e engi n e, and inpu t th e ve hic le speed s ig nals by operating the vehic le at 20 to 30 k m/h (19 mi/h). T he fau lt c ode can a ls o be delete by act ivati ng th e d iag - nostic mode and selecting d iagnostic cod e nu mber 63. Fa ult code No. 42 A Speed sensor : no normal signals are re c e i ved from the speed senso r. I t em B Neutr al swit ch: open or short cir cuit is detected. c Clutch swi tch : open or short circuit Is detected . Fail-safe system Ab le to start eng ine A ble to drive ve hicle Diagnostic code No. 21 Meter display C lu tch sw itch • ON (when the clu tch lever is squeezed with the t ransm iss ion in ge ar and whe n the sides tand is retrac ted) • O FF (w h e n the cl ut ch lever is squeezed with the transmiss io n in ge ar and whe n the sides tand is ex tended) 8 -68
FUEL INJECTION SYSTEM Fault code No. 42 A Speed sensor : no normal signals are rece ived from the speed sensor. Item B Neutra l switch: open or short circuit is detected. c Clutch switch: open or short circuit Is detected. Procedure Operate the transmiss ion, clutch lever , and sides tand. Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 1 Locate the malfunction. Execute the diagnost ic Value does not inc rease ~ mode. (Code No. 07) Go to item 2 in sect ion A for Rota te the rear wheel by the speed sensor. h a nd and check th at the indi· cated value increases. Execute the diagnost ic Incorrect indication ~ Go to mode. (Code No. 21) item 2 in sect ion B f or the When the transmissio n is in neutral switch. n eutra l: ON When the transm ission is in gear with the clutch lever re lease d: OFF When the transmissio n is in I ncorrect indication ~ Go to gear with the clutch lever item 2. squeezed and the s idestand retracted: ON 2 C lut ch lever adjus tmen t. Re fe r to A DJUST ING THE Execu te the diag nostic CLUTCH LEVER FR EE mode. (Code No. 21) PLAY on page 3· 11. When the clutch lever is released: OFF When the clutch lever is squeezed : ON Correc t indication~ Go to ite m 9. Inco rrec t indication ~ Go to i tem 3. 3 Connect ion of clutch sw itch Improper ly connected ~ Execute the diagnostic coup ler. Connect the coupler securely mode. (Code No. 21) Check the locking condit ion or replace the wire harness . When the clutch lever is of the coup ler. released: OFF Disconnect the coupler and When the clutch lever is check the pi ns (bent or bro · squeezed: ON ken terminals and lock ing Correct indication~ Go to cond ition of t he pin s). item 9. Incorrect indication ~ Go to item 4. 8-69
FUEL INJECTION SYSTEM Fault code No. 42 A Speed sensor: no normal signals are rece ived from the speed sensor. Item B Neutra l switch: open or short circuit i s detected. c Clutch switch: open or short circuit Is detected. 4 Connect ion of wire harness Improper ly connected -t Execu te the diag nostic ECU coup ler. Connect the coupler securely mode. (Code No. 21) Check the locking cond ition or replace the wire harness. When the clutch leve r is o f the co upler. released : OFP D isconnect the coupler and When the clutch lever is check the pins (bent or bro- squeezed: ON ken termina ls and lock ing Correct ind ica tion-t Go to condit ion of the pins). item 9. Incorrect indication -t Go to ite m 5. 5 Wire harness contin uity . Open or short circu it -t Execute the diag nostic Rep lace the wire harness. mode. (Code No. 21) Between ECU coupler and When the clutch lever is relay unit co upl er. released: OFP b lack/ye llow -black/yel low When the clutch lever is Between re lay un it coup ler squeezed: ON and clutch sw itch coup ler. Correct ind ica tion-> Go to black/ye llow -black/yel low ite m 9. black/red-b lack/red I nco rrec t indication -t Go to ite m 6. 6 Defect ive relay unit. Check the relay u nit. Execute the diagnost ic Re f er to CHECK ING THE mode. (Code No. 21) RELAY UNIT (DIODE) on When the clutch lever is page 8-99 . released: OFF When the clutch lever is squeezed: ON Correct ind icat ion-t Go to ite m 9. Incorrect indication -t Go to item 7. 7 Defec tive clu tch switc h. Check the clutch switch. Execu te the diag nostic Rep lace if defect ive. mode. (Code No. 21) Refer to CHECK ING THE Whe n the clu tch lever is SW ITCHES on page 8-89. released: OFF When the clutch lever is squeezed: ON Correc t ind ica tion -> Go to item 9. Incorrect indication -t Go to item 8. 8 Malfunct ion in ECU. Replace the ECU. Re fe r to R EPLACING THE ECU (eng ine contro l unit) on page 8-93. 8-70
FUEL INJECTION SYSTEM Fault code No. 42 A Speed se nsor : no norma l signa ls are re c e ived fr om the speed se nso r. It em B Ne utr al swi tc h : open or short circui t is detec ted. c Clutch switch: open or short circuit Is detected . 9 De le te the fault code. Turn the main switch to ON, and then rotate the rear whee l by ha nd. S ta rt the eng in e , a nd inpu t t h e vehicle speed signals by o pera ting the vehic le a t 20 to 30 k m/h (19 mi/h) . T he fau lt code can also be dele te by activating the diag- nostic mode and se lec ting d iagnostic code number 63. Fa u lt code No. 43 Item Fuel system v oltage : Incorrect voltage supplied to the fuel injector and fu el pump. Fail-safe system A ble t o s tart eng ine Ab le to drive vehic le D iagnostic code N o. 09,50 09 Meter disp lay Fuel sys tem vo lt age (battery vo ltage) A pproximately 12.0 Procedure Set the sta rt/ eng ine sto p sw itch to(), an d then compare the ac tually measured battery voltage w ith the meter disp lay value . (If th e ac tually meas ured battery voltage is lo w , recharge the battery .) 50 Actuation Actua tes the relay u n it five times at one-seco nd interva ls. I lluminates th e eng in e tro ub le warning li g ht. Procedure Check that the re lay un it is ac tua ted five times by li sten ing for the o pe rat ing sou nd. Item Probable cause of Maintenance job Confirmation of service malfunction and check com ple tion 1 Connec tion of relay unit cou-Improper ly connec ted -+ S ta rt th e e ngine and let it id le pie r. Connec t the cou pler secu rely fo r app rox imately 5 seco nds. C heck the locking cond it io n or replace the wir e harness. F a ult code num be r i s not dis- of th e co up ler. played -+ Serv ice is fi n is h ed. D is con nec t the coup ler and Fault code numbe r is d is - chec k the pins (be nt or b ro -p layed -+ Go to item 2. k en term ina ls and lock in g condition of the pins). 8-71
FUEL INJECTION SYSTEM Fault code No. 43 Item Fuel syste m voltage: incorrect voltage supplied to the fue l In jector and fuel pum p. 2 Co nnec tio n of wi re ha rness Improperly co nnec ted -t S tart the engine and let it id le ECU coup ler. Connect the coupler securely fo r approximately 5 seconds. Check the loc king cond iti o n or replace the wir e harness. Fau lt code numbe r is not d is · o f the co up ler . p layed -t Serv ice i s fin is h ed. D isconnect the coupler and Fault code number is dis - c h eck the pi ns (be nt or b ro -p layed -t Go to item 3. k e n termina ls a nd lock ing cond it ion of the pins). 3 W ir e ha rness contin u i ty. Ope n or sh o rt circ uit -t S tart the engine and let it id le Rep lace the wire harness. fo r approx imately 5 seconds. Be twee n battery and starter Fau lt code numbe r i s not dis - relay (fuel inject ion system played -t Serv ice i s fin is h ed. fuse). Fau lt code number is dis - r ed - red played -t Go to item 4. Betwee n sta rter relay (fuel injection system fu se) and relay u nit co up ler. r ed-red Between re lay un it coup ler and ECU coupler. r ed/blue-red/b lue b lue/yel low -blue /yel low 4 De fec tive relay un it. Execute the diagnos tic S tart the engine and let it id le mode. (Code No. 50) fo r approx imately 5 seconds. No operating sound -> Fau lt code number is not dis- Rep lace the relay u nit. p layed -t Serv ice i s fin is h ed. Fau lt code number is dis - p layed -> Go to item 5. 5 De fec ti ve relay un it. Execute the diagnos tic S tart the engine and let it id le mode. (Code No. 09) for approx ima tely 5 seco nds. Fue l system voltage is be low F au lt code numbe r is not dis- 3 V -t Rep lace t h e re lay un it. played -t Serv ice i s fin is h ed. Fau lt code number is dis- p layed -t Go to item 6. 6 Malfunc tion in ECU. Replace th e ECU. Re fe r to R EPLACING THE ECU (eng ine co ntr ol u nit) on page 8- 93. Fault code No. 44 Item EEPROM fault code number: an error Is detected while read · ing or writing on EEPROM. Fail-safe system Able/Unab le to start engine Ab le/Unab le to drive veh ic le Diagnostic code No. 60 8-72
FUEL INJECTION SYSTEM Fault code No. 44 It em EEPROM fault code numbe r: an error is detected while read - Ing or writing on EEPROM . Meter display EEPROM fa ult code d isplay • 00 (no histo ry) • 01-03: Cylinder fault code number (history exists) If more than one cylinder is defective , the d isplay sw itches every two seconds to sh ow the cylinder fault code numbers of all defec tive cylinde rs in a repeati ng cyc le. • 1 1: Data error for ISC (id le speed contro l) learning valu es (his - to ry ex ists) Procedure - Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 1 Locate the malfunction. Execute the diagnost ic - mode. (Code No. 60) 2 11 is ind icated in diagnostic Turn the main sw itch to Turn the main switch to ON . mode (code No. 60). OFF . Fault code numbe r is not dis - E E P ROM data error fo r ISC played -+ Serv ice is fin is h ed. (id le speed control) learning Fault code number is dis - values. played -+ Rep eat item 1 . If th e same number is ind i- cated , go to item 3. 3 Malfunc tio n in ECU. Rep lace the ECU. Re fer to REPLACING THE ECU (eng ine co ntro l unit) on page 8-93. Fault code No. 46 Item Charging voltage is abnormal. Fail-safe s ystem Ab le t o start eng ine Ab le to drive vehic le Diagnostic code No. - Me te r display - Procedure - Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 1 Malfunc tio n in charging sys-Check the charging system. Start the engine and let it idle tern. Refe r to CHARGING fo r approx imately 5 seco nds. SYSTE M on page 8-13. Fau lt code numbe r is no t dis - De fect i ve rec tifier/ regula tor played -+ Serv ice is fin is h ed. or AC magneto -+ Replace. F au lt code numbe r i s d is- De fect i ve connect ion in the played -+ Repeat the ma in te - charg i ng system circuit -+ nance job. Proper ly c onnect or replace the wir e har ness . 8-73
FUEL INJECTION SYSTEM Fault code No. 50 Faulty ECU memory. (When this malfunction is detected in Item the ECU, the fault code number might not appear on the meter display.) Fail-safe system Able /Unab le to start engine Able/Unab le to drive veh icle Diagnostic code No. - Meter display - Procedure - Item Probable cause of mal-Maintenance job Confirmation of service function and check completion 1 Malfunct ion in ECU. Replace the ECU. Turn the main switch to ON. Refer to REPLACING TH E Check that the fault code ECU (engine contro l u n it) on numbe r is not disp layed. page 8-93. TIP Do not perform this proce- dure wi th the ma in switch turned to ON . Fault code No. 59 Item Accelerator position sensor: open or short circuit detected. Fail-safe system Able/Unab le to start engine Ab le/Unab le to drive vehic le Diagnostic code No. 14, 15 1 4 Meter display Acce lerator posit ion sensor signa l 1 • 12-22 (fully closed posi tion) • 97-107 (fully open position) Procedure • Check with throttle grip in fully closed pos ition. • Check with throttle grip in fully open position. 15 Meter display Accelera tor posit ion sensor signal 2 • 10-24 (fully closed posit ion) • 95-109 (fully open position) Procedure • Check with thr ottle grip in fully closed posit ion. • Check with throttle grip in fully open position. Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 8-74
FUEL INJECTION SYSTEM Fault code No. 59 Item Accelerator posit ion sensor : open or short circ uit detected. 1 Connection of accelerator Improperly co nnected ~ Turn the main switch to ON. posit ion sensor coupler. Con nect the coup ler securely Fault code number is no t dis- Check the locking condition or replace the wire harness. played ~ Service is fi n ished. of the coupler. Fault code number is dis- D isc onn ect the coup ler and played ~ Go to item 2. check the pins (bent or bro - ken termina ls a nd locki ng cond iti o n of the pins). 2 Connect io n of wire harness Improper ly co nnected ~ Turn the main sw itch to ON. ECU coup ler. Connec t the coup ler secure ly Fault code number is not dis- Check the locking condition or replace the wire harness. played ~ Service is fi n ished. of the coupler. Fault code number is dis- D isc onn ect the coup ler and played ~ Go to item 3. check the pins (bent or bro - ken termina ls a nd lock ing cond iti o n of the pin s). 3 Wire harness continuity . Open or short circuit ~ Turn the main switch to ON. Rep lace the wire harness. Fault code number is not dis- Between accelerator posi-p layed ~ Service is fi n ished. t ion sensor coupler and ECU Fault code numbe r is dis- coup ler. p layed ~ Go to item 4. b lack/blue -black/blue white-white black-black b l ue-blue 4 Ins talled cond iti o n of acce le r- Improper ly in stalled se nsor Turn the mai n sw itch to ON . ator position sensor. ~ Reinstall or adjust the Fault code number is no t dis- Check for looseness or sensor. p layed ~ Service is fin ished. pinching . Re fe r to ADJU STING THE Fault code number is dis- ACCELE RATOR POSIT ION played ~ Go to item 5. SENSOR on page 7-13. 5 Acce lerator positi on sensor Measure the accelera tor Turn the main switch to ON . resistance . position sensor resistance. Fau lt code numbe r is not dis- black/blue-blue played ~ Service i s fin is h ed. Re f er to CHECK ING THE Fau lt code number is dis- ACCELERATOR POSITION played ~ Go to item 6. SENSOR on page 8-107. 8-75