Yamaha Fz 09 2014 Manual

							4. Check: 
• W heel bearings 
Front 
wheel t urns roughly or is loose -t Re ­
place th e wheel bearings. 
• Oil sea l 
Damage/wear -t Rep lace. 
ASSEMBLING THE FRONT WHEEL 
1  . Ins tall: 
•  Wheel 
bearings l~tiWJ 
• Oil seals lf@j 
••••••••••••••••••\
•••••••••••••• 
a. Install the  new wheel bearing  (right side). 
£CA1RC \408 
NO TICE ~~~~~~~~~~~~~ 
Do  not  contac t the w he el bea rin g  in ne r  rac e 
1  o r ball s 2 . Contact s hou ld be made 
only wit h the  outer  race 3 . 
TIP~~~~~~~~~~~~~~-
Use  a soc ket 4  that matches  the  diame ter  of 
the 
whee l bearing outer  race. 
+ 
b. In sta ll th e  space r. 
4-11 
FRONT WHEEL 
c . Inst all the new whee l bearing (left side). 
TIP~~~~~~~~~~~~~~­
P lace a su itab le was her 1 between  the socke t 
2 and 

th e  bea
ring  so  that both  the inner  race 
3 and  outer  race 4 are  pressed at the  same 
time , and  then  press  the beari ng 
un til the  inner 
r ace  makes  contact  with  the  spacer 
5. 
+ 
d. Install the  new oil  sea ls. 
EAS21970 
ADJUSTING THE FRONT WHEEL STATIC 
BALANCE 
TIP~~~~~~~~~~~~~~~ 
• After rep lacing the  tire, whee l or both,  the front 
whee l static bal a nce  shou ld be  adjusted. 
• Ad just  the  front whee l static bala nce w it h  th e 
b rake  disc  in stalled . 
1. Remove: 
• Ba lanc ing we ight(s) 
2.  Find : 
•Front  wheels heavy  spot 
TIP~~~~~~~~~~~~~~­
P lace the  front w hee l on a suit a ble  bala ncing 
stand. 
• ••••••••••••••••••\
••••••••••••• 
a. Spin  the  front wheel. 
b. When  the fron t whee l stops , pu t an X1  mark 
at t
he  bottom of the wheel. 
c.  Turn  the front whee l 90° so that  the Xi mar k 
i s  pos it ioned  as shown.  
						

							d. Release the  front wheel. 
e. When  the wheel stops , put  an X2  mark 
at 
the  bottom 
of the wheel. 
f. Repeat  steps (c) thro ugh  (e) severa l times 
u n til  all the  marks  come  to rest at the same 
spot. 
g.  The  spot  whe
re all the  marks  come to rest  is 
the  front 
wheels heavy  spot X. 
••••••••••••••••••\
•••••••••••••• 
3. Adjust: 
• Fron t wheel st atic balance 
TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 
a. Install a ba lanc ing wei g ht 1 onto  the rim ex­
act ly 
opposi te  the  heavy  spot X. 
TIP--------------­
Start  with the light est we ight. 
b.  Tum  the front 
wheel  90° so  that the  heavy 
spot  is pos it
ioned  as shown. 
x • 
c. If the  heavy  spot does  not  stay  in that pos i­
tion , install a heav ier weight. 
d.  Repeat  steps (b) and  (c) until the  front whee l 
FRONT WHEEL 
is  balanced . 
••••••••••••••••••\
•••••••••••••• 
4. Check: 
• Front wheel static balance 
••••••••••••••••••\
•••••••••••••• 
a.  Turn the  front wheel and  make  sure it  stays  at 
each  posit
ion sho wn. 
x 
• 
x x 
b. If the  front wheel does  not remain  stationary 
at all of the  positions , reba lance it. 
......,,. 
INSTALLING THE FRONT WHEEL (FRONT 
BRAKE DISCS) 
1. Install: 
• 
Front  brake  discs 
ECA1AC l409 
NOTICE 
Front brake disc bolt 
18 Nm (1.8 m ·kgf, 13 ft·lbf) 
LOCTITE® 
Replace 
the  brake disc bolts with new ones. 
TIP--------------~ 
Tigh ten  the  brake  disc bolts in  stages  and in a 
crisscros s pattern . 
/ 
I 
2.  Check : 
• F rent brake  discs 
Refe r  to CHECK ING THE FR ON T BR AKE 
DISCS on  pag e 4-25. 
4-12  
						

							3.  Lub ricate: 
• Oil sea l lip s 
• 
4. Inst all: 
•Colla rs 
Recommended lubricant 
Lithium -soap-based  grease 
• Fron t wheel 
• Wheel  axle 
5. T ig hten: 
• Wheel  axle 
•  Wheel  axle 
pinch boll 
£CA1RCl401 
NOTICE 
Wheel  axle 
65 Nm (6.5 m·kgf, 47 ft· lbf) 
Wheel  axle 
pinch bolt 
23 Nm (2.3 m·kgf, 17 ft· lbf) 
~~~~~~~~~~~~~ 
Before  tighten ing the wheel  axle, push  down 
hard  on 
the handlebar  several times and 
check if the front fork rebounds smoothly. 
TIP~~~~~~~~~~~~~~ 
Check that wheel axle end a i s f lus h with front 
folk su rface b and  then  tig hten  the w heel axle 
pinch bolt.  If end a is  not flush with surface b, 
ali gn the end s manually or w ith a pla sti c ham ­
mer. 
b 
a 
6. Install: 
• 
Fron t brake cal ipers 
Front  brake caliper  bolt 
35 Nm (3.5 m·kgf, 25 ft· lbf) 
EWAllSOO 
A WARNING 
Make sure the  brake  hose is routed properly. 
4-13 
FRONT WHEEL  
						

							REAR WHEEL 
,.,,,..., 
REAR WHEEL 
Removing  the rear wheel 
150 Nm (15 m • kgl, 108 It · lbl) 
16 Nm (1.6 m • kgl, 12 It ·lbl) 16  Nm  (1 .6  m • kgl,  12 It · lbl) 
Orde r Job/Pa rts to remove  Qty Remarks 
Rea r br ake  calip e r Refer  to  REA R BRAKE on  page  4-32. 
1 Locknut 2  Loose n. 
2  Adjus tin g 
bolt  2 Loose n. 
3  W
hee l axl e nut 1 
4 Wash er 1 
5 Whee l axl e 1 
6 Adjusting b lo c k  (le ft) 1 
7 
Ad justing b lo c k (rig h t) 1 
8 Re ar w hee l 1 
9 Brake  caliper bracket 1 
4-14  
						

							REAR WHEEL 
Removing the brake disc and rear wheel sprocket 
1 
~ 80 Nm (8.0 m • kgf, 58 ft · lb!) 
I 2 
11 10 
4 
Order  Job/Parts to remove Qty Remarks 
1 Rea r brake d isc 1 
2 Bra cket 1 
3 Rear whee l spro cke t 1 
4 Co lla r 1 
5 C olla r 1 
6 Oil  seal 1 
7 Bearing 1 
8 Rear wheel drive  hub 1 
9 
Co lla r 1 
10 Rea r w heel driv e  hu b  damper 6 
11 Rear w heel 1 
4-15  
						

							REAR WHEEL 
Disassembling the rear wheel 
2 
Order  Job/Parts to remove  Qty Remarks 
1 Oil seal , 
2 Wh eel bearin g 1 
3 Spacer 1 
4 Wh eel bearin g 1 
4-16  
						

							,..,..., 
REMOVING THE REAR  WHEEL 
1. 
Stand the veh ic le on  a leve l surface. 
EWAl3 120 
AwARNING 
Securely support the vehicle so that t here is 
no danger of it falling over. 
TIP------------­
Place th e veh ic le on  a suitable stand  so that  the 
rea r wheel is eleva ted . 
2.  Remove : 
• Rear bra k e calip er  1  
ECA1ACl431 
NOTICE ----------­
D o  not depress the  brake pedal when remov­
ing the  brake caliper. 
3.  Loose n: 
• Lockn uts 1  
• 
Ad justi n g bolts 2 
4.  Remove: 
• Whee l a xle nu t 1  
• Washe r 
•  Whee l axle 
2  
•Rear  wheel 
1 
• Brake caliper bracke t 
TIP-------------­
Push the rear wheel forward  and  rem ove th e 
drive  chain 
from  the rear whe el sp rocke t. 
REAR  WHEEL 
....,,... 
DISASSEMBLING THE REAR  WHEEL 
1 . 
Remove: 
• O il  seal 
•  Whee l 
bearings 
Ref er  to D ISASSEMBLING THE FRONT 
WHEEL  
on pag e 4- 10  . 
....,,.,, 
CHECKING THE  REAR  WHEEL 
1. Check: 
•W he el ax le 
• W he el bear ings 
• O il sea ls 
Ref e r  to CHECKING THE  FRONT  WHEEL  
on  page  4
-10. 
2. Check: 
•Tire 
• Rear wheel 
Damage/wea r 
~ Replace. 
Rei er to C HE CKING THE TIRES  on page 
3
-15  and CHECKING THE WHEELS  on 
pag e 3-15. 
3.  Measure: 
• Rad ia l wheel runou t 
• Late ral w hee l run out 
Refe r  to CHECK ING THE FRON T WHEEL  
o n  page  4-10 . 
E.A$22110 
CHECKING THE  REAR  WHEEL DRIVE  HUB 
1.  C heck: 
• Rear  wheel  drive hub 1  
C rack s/damage ~ Rep lace . 
• Rear  wheel  drive hub  dam pe rs 2 
Damage/wea r ~ Replace. 
4-17  
						

							2 
1  2  2 
EA$1AC1
						

							/ 
I 
2. Check: 
• Rear brake  disc 
Refe r to 
CHECKING THE  REAR  BRAKE 
DISC on page 4-38. 
3. Lubr icate: 
• Oil seal lips 
Recommended lubricant 
1--.a Lithium-soap-based grease 
4. Install: 
• Collars 
• 
Brake cal iper bracket 
•Rear wheel 
• 
Adjusting b locks 
• Wheel  axle 
• Washer 
•  Wheel  axle 
nut 
TIP--------------
• Do not install the brake caliper. 
•  Al ign 
the pro ject ion a in  the  swingarm  with  the 
slot  b of the brake caliper bracket. 
•  Install the  adjus ting block so that  project ion c 
faces  to the front  of the vehicle. 
REAR  WHEEL 
A. Left  side 
B . R ight side 
5. Install: 
• 
Rear  brake cal iper 
• 
Rear  brake cal iper  bolts 
6. Adjust: 
• Drive cha in slack 
Refer to  ADJUST ING THE DRIVE  CHA IN 
SLACK  on page  3-16. 
Drive chain slack 
5.0-15.0 mm (0.20-0.59 in) 
7. Tighten: 
• Wheel  axle n ut 
• Rear  brake caliper bolts 
Wheel axle nut 
150 Nm (15 m·kgf, 108 ft·lbf) 
Rear brake caliper bolt (front) 
27 Nm (2.7 m·kgf, 20 ft·lbf) 
Rear brake caliper bolt (rear) 
22 Nm (2.2 m·kgf, 16 ft·lbf) 
LOCTITE® 
AwARNING 
Make sure the brake hose is routed properly. 
TIP--------------
When  tighten ing  the wheel  axle nut, there 
sho uld be no clearance  a  between  the adjust­
i ng 
b

l ock  1 
and  adjusting bolt 2. 
00 0 
0 
00 0 
0  0  0 
0 0 0 
00° o  ,.... 0 ...... ,... 
4-19  
						

							EAs,22210 
FRONT BRAKE 
Removing the front brake  pads 
I 
Order Job/Parts to remove 
1 Brake  pad clip 
2 Brake  pad pin 
3 Brake  pad spring 
4 Brake  pad 
5 Reflecto r 
6 Fro n t b rake calipe r 
7 Bleed screw 
4-20 
FRONT BRAKE 
II, 5 Nm (0.5 m. kgl, 3.6 It· lbl) 
Qty 
2 
1 
1 
2 
1 
1 
1 
7 
... J ___ --
   
[__~? 
4  3 
II, 35 Nm (3.5  m  -kgl, 2511 -lbl) 
Remarks 
The follow ing procedu re app lies to  bot h of 
the  fro nt 
b rake 
calipe rs.