Yamaha Fz 09 2014 Manual

							1. Clamp 
2. 

R ear  brake 
light  switc h lead 
3. Positioni ng  tape 
4 . 
0
2 senso r coup le r 
5 .  Rad iato r fan  motor  couple r 
6 .  Auxiliary  DC 
jack 
7. Head lig ht  relay 
8 .  Rad iato r fan  motor  lead 
9 . 
0
2 senso r lead 
10. Frame 
11. E ngine 
12 . Adap t
er bracke t 
13. Brack e t 
A. In ser t the clamp in to  the long  hole in  the  batte ry 
box . 
B.  Route  th e 
rear bra ke l igh t switch lead  outside  the 
wire  harne ss  branch to t he 0
2 sen sor le ad. 
C. To the ECU coup ler 
0. In stall the  wire  harness  clamp  to  the  vehicle  be fo re 
perfor mi
ng Q. 
To in stall  th e  cla m p,  refer to  H an dlebar  (fro nt 
vie\v). 
E. When pe rform ing  the Q, turn the hand lebar  to 
the right  an d positi on the wire  harness as show n in 
the illus tration . 
F . 
Connect the o2  sensor cou
p le r, and the n  faste n to 
the bracket.  Make sure  that  th e  top  of the coupler 
does  not  protru de . It is okay  if th e  cover  is 
defo rm ed. 
G.  Faste n  th e 
0
2 sensor  lead wit h  the clamp, and 
the n  in stall  it on the bracket. 
H.  Route  th e 
0
2 sensor lead  an d  the  rear  brake  light 
switch lead thro u gh  the  bracke t guide. 
I. R oute  th e rear brake  li gh t switch  lead  outside 
brake 
Hui d  reservo ir  hose. 
J. It does not m atter  whethe r the 0
2 sensor lead or 
the  rear  bra ke  lig ht  switch  lead is on top (botto m) 
in  t
he area  shown in the  illus tration . 
K . 
Connect th e  rad ia tor fa n motor cou p ler. 
L. Insert the  rubber  bracke t for  the  headl ight  re lay so 
that  it to uc hes the rib  of  the  air  scoop  stay on  the 
veh ic le . 
M. In stall the  fuse box to the rubbe r bracke t,  an d  then 
insert  the r
ubber bracket so that  it touches  the rib 
of th e  air scoop stay on the veh ic le. 
Make  sure that th e  fuse box is  not r emoved from 
the rubbe r bracket. 
N .  Route  th e  rad ia tor fa n m otor lead  behind  the fuse 
box. 
0. R oute  th e  rad ia to r fa n 

moto r  lead  rear side  of 
the 
vehic le  respect to  the wire  harness . 
P. In ser t the clamp so that  it touches  the rim  of the 
fram e. 
Q. Faste n  th e  gromme t o f th e  wire  harness and main 
sw
itc h  lead with the clamp at th e rear  side of the 
grommet 
and the  cente r of th e  posit ioning tape. 
Poi nt the tip of the  clamp  outward , a n d  then cut it. 
R . 
Positioni ng tape  for the main switch lead . 
S. Faste n the 0
2 senso r lead  with  the ho lder. 
T.  Route 
0
2 senso r lead  in side  to the  pro trusion  of 
the  adapter  bracket. 
U .  In side veh ic le 
CABLE ROUTING 
2-56  
						

							CABLE ROUTING 
Frame and en I g ne (l eft sid e  view) 
2 
3 
4  6 [Q) 
s [§) 
Q]\11•4.--
13 
2-57  
						

							1. Air in du ction  system  hose (air filte r case  to air 
cut -off  valve) 
2. A ir filte r case 
3 . 
T hrottle  cables 
4. S tator coil asse mbly lead 
5 . Speed  senso r lead 
6 . Clamp 
7 . Pos itive  battery lead 
8. S tarte r motor lead 
9. Sta tor co il lead 
10. Wire  harness  (to  rec tifie r/regulator) 
11. Gear  position se nsor lead 
12. S idestand  switch lead 
13 . Oi l leve l switc h lead 
14. Boo ts 
15 . Clutch cable 
16 . In take ai r tempe ra tu re sen sor couple r 
17 . A ir  scoop  stay 
18. Wire harness  protecto r 
19. Coupler cover 
20. Main  sw itch coupler 1 
21. Main  sw itch cou pler 2 
22 . Sponge 
23. Sponge  edge 
24. Canis ter breat her  hose 
A .  Ro
ute the  air  induction  sys te m  hose  (air filter case 
t o  a
ir cut -off va lve) inside  the  thrott le cable . 
B. To speed  sensor 
C. Ro ute th e  fue l tan k dra in  hose/breat her  hose  ou t­
s ide  to  t
he wire  harnesses. 
0. Fas te n the  sides ta n d  switch  lead , stato r coil 
assemb ly 
lead , s

tar ter 
moto r lead , oil leve l switc h 
lead. an d  th e  speed  sensor lead with  th e  cla mp. 
T
he order  of the leads does not  m atter . Alig n th e 
clamp with  the  tape on the  starter  motor lead. Do 
not cut off  the cla m p end  and poin t it  forwa rd . 
E. Ro ute  th e  gear  position  sensor lead in sid e  to  the 
shif t a rm . 
F. Hose  bending  edge 
G . 
Alig n the sides ta n d swijc h lead , oil level switch 
lead , fu el tan k dra in hose,  and bre at he r h ose  with 
the  bend ing edge of th e  hose , and  th en in stall 
them . Face  the cla m p opening to the  rearw ard. 
H. 30-50 mm (1. 18 - 1. 97 in ) 
I. Poin t the tips of fu el ta nk  dra in hose  and breather 
hose  as sh own  in th e  illus tra tion. 
J. P lace the  stator coi l asse mbly lead so that  ba re 
copper  wires 
do not protrude fro m  th e  boots. 
K .  Route  th e i ntake 
air tempe ra ture  senso r lead 
above the throttle  cab le in  the lrame, and  feed  it 
outside  the 
vehicle through  th e triangle hole in  the 
frame. 
L . 
Install th e clamp  to  the hole in  the  air  scoop  s tay. 
M . 
In stall the  intake  air temperat ure sensor couple r 
on  th e rib o f th e air scoop  stay. 
N . 
In stall the clamp to  the hole in  the  bottom  of th e 
couple r cove r. 
0 . Fas ten  th e  mai n switch coupler to  the coupler 
cover  with the c lamp. 
P. M ake su re  that th e main  switch  coup le r does  not 
pro tr
ude from  the sponge  edge. 
2-5 8 
CABLE ROUTING 
Q . Align the  wire harness  protector  with  the edge  of 
t
he Ve lc ro tape  and wrap it. However . the tape  sur­
f ace  may  pr
otrude so mewhat. 
R. For Cal ifornia  only 
S. R ou te  the canis ter  breather hose  to the  inside  of 
t
he stato r coil assembly  lead and  starte r  motor 
l ead,  also outside to the  sidesta nd  switch lead an d 
t
he oil leve l switch lead . 
T. It does  not matter  whether  the oil  leve l switch lead 
o r  th e  sidesta nd  sw itch lead i s  on  top. 
u. It does  not matter whethe r th e fuel tank  dra in  hose 
o r  th e 
b r
eath er  hose  is on top but mak e sure t hat 
t hese  hoses  a
re not twisted  each  other.  
						

							CABLE ROUTING 
Frame (top view) 
5 
D 
2 
E 
1 
8 
9 
13 
10 
1 
fill, 3,,,.._ 
11 
2-59  
						

							1. Injector couple r #1 
2 . 
Inj ec to r co uple r #2 
3. Cla mp 
4. Ig niti on co il # 1 cou ple r 
5. Ig niti on 

coil 
#2 cou ple r 
6. Ai r cu t-off  valve coup le r 
7. Ig niti on 

coil 
#3 cou ple r 
8. Fuel inj ecto r couple r #3 
9. T hrottl e position sen so r couple r 
1 O. Thrott le servo moto r cou pler 
11. C ross tube 
12. Acc ele rator posi tion senso r couple r 
13. P ressure sensor cou ple r 
14. A ir i ndu ction  system  hose (air filter case  to air 
cut -off va lve) 
15 . Clutc h 

cable 
16. Air  cut -of f valve 
17. Air filter case 
18. EC U (eng ine control unit) 
1
9. E C U (eng ine control  untt)  couple r 
A. Fold bac k th e 

i n take  air pressu re  se nso r 
lead by 
the coup le r,  and  then fas ten it with  tape. 
B . 
In ser t the clamp int o  the fuel rai l hole . 
C. Fo ld back  the  injector le ad #1 by the couple r, a n d 
then  fas te n tt w ith  tape . 
D . 
Connect th e s ub-lead  to t he i njec to r cou ple r #2. 
Fas te n  th e  inj ector  couple r 
on the w ire harness 
s i
de w ith  tape . 
E .  Fo r th e  air cut -off 
va lve  lead , igniti on  coil lead  #3, 
and  fuel  injecto r 
lead #3, it  does not matte r w hi ch 
is  routed  above t
he oth ers . 
F .  Ro u
te th e coola nt te m pe ra tur e senso r sub -lead 
between  the cro ss 
t
ube  and  the  wire harness. 
G .  Fas te n  th e  fu el  hose 
at th e  m ark  and  the wire har­
ness at th e  posit ioni ng  tape  with the  clamp.  The 
open in g 
of th e cla m p  can face  either way. 
H. Roule  th e c lutch cab le above  to the  air in duction 
system  hose (air 
filter case  to air  cut-of f valve) . 
I. Route th e ECU  lead fo r the  fro nt o f the veh ic le 
thr oug h the  rib  of the air fil te r case. 
CABLE ROUTING 
2-60  
						

							CABLE ROUTING 
Frame (top view) 
10 
m 
3 [QJ 
0  0 
8  7 
IRl 11 
J 
2-61  
						

							1. S tator coil asse mbly lead 
2 . 
Oi l leve l switc h 

couple r 
3.  Rea r brake  li g ht  switc h coup le r 
4 .  Sid es tand  sw i
tch couple r 
5 .  Gea r pos it
ion se nsor co upler 1 
6 .  Gea r pos it
ion se nsor co upler 2 
7 . 
N egat ive  batte ry 
lead  couple r 
8.  Lean a ngle sensor 
9 . 
S tarte r motor lead 
10. Cover 
11. Can iste r purge  hose  (hose jo in t to can iste r) 
1 2 . 
F u el tank  breath er hose (fu el tank  to  ro llov er valve ) 
A.  Leads  on  th e  fr o nt  of th e  batter y box  are, from  th e 
t o p 

o f the 
ve hicle , in the  follow ing  order:  s tar te r 
m oto r 
lead , sta to r coi l asse mbly  lead . The orders 
f o r  other 
lea ds do n o t matter. 
B .  Hook  the speed  sensor lead  on  th e  cu tout of  the 
ba tt
ery box,  as show n in  th e  illust ratio n . Make  sure 
t o 
route  it  in  fr o n t o f th e oil  leve l switc h  coupler. 
C. Fasten  th e  wire ha rness  side of the oil  leve l switch 
lead to  th e  battery  box. 
D .  Fas te n  th e  r
ear brake li g ht switc h lead  on  th e wire 
h a
rness with tape . 
E .  Fas ten 
the  sidesta nd  sw itch lead of  th e  wire har ­
ness to th e  batte ry  box . 
F .  Route  th e  nega tive 
battery l ead  inside to  th e 
branch  of the 
02 senso r lead and the rear  brake 
light switch lead, a n d  through between  the wire 
harness  and the fram e.  F
or rear  side of the vehi­
c le, 
route  it above  the wire harness . 
G .  F asten 
the  wire  harness  side  of gear  position se n­
so r lead  1 

t o  t
he ba ttery  box . 
H .  F aste n  th e w ir e  ha rne ss side 
of gear  pos ition sen ­
sor le ad  2  to  th e  battery  box. 
I. A fte r connec ting the  speed  senso r coupler , make 
s u
re tha t th e co up ler edge  on th e lead s ide does 
not  prot r
ude from  the  cove r. 
J . R oute  th e  wire  harn ess betw een the  canist er 
pur
ge h ose  (hose join t to can iste r)  and  the fuel 
tank  breather  hose (fuel tank to  ro llover  valve) . 
K .  Fo r 
Cal iforni a only 
CABLE ROUTING 
2- 62  
						

							CABLE ROUTING 
Frame (top view) 
4 
---- ------
5 
6 Im 
7 
-----------------------1 
IE! 13 
1 ------· 
E 
F 
III 
2-63  
						

							1. Positive battery lead 
2 .  Starte r relay 
3.  Fu se box 
4. Positive battery termina l 
5.  Battery 
6. Radia tor fan  motor rela y 
7. 

N egat i
ve batte ry lead 
8 .  N egat ive batte ry termina l 
9. Turn signal/hazard  relay 
1 O. Rela y unit 
11. Clamp 
1 2 . 
Tail/b rake  li g h t co up ler 
13 . 
Yamaha  diagnost ic too l coup le r 
14 . Battery box 
1 5 . S tarte r mo tor le ad 
16 . S tato r coil lead 
17. Wire  harness  (to rectifie r/reg ula tor) 
1
8. Wir e  harness 
A . 
In sta ll the rubbe r bracket of  the starter relay in the 
battery 
box. 
B . Ins tall the  rubber  bracket of the radiato r fan moto r 
relay in the  battery box. Make sure to  ro ut e  the 
negat i
ve battery lead under  th e relay . 
C. Ins tall the rubber  bracket of the  turn  sig naVh azard 
relay in  the battery box. 
D . 
In sta ll the clamp int o  the hol e in the  battery box. 
E. Connec t each  rea r turn signal coup le r to  th e co u· 
pier  with th e  same  colo r.  Afte r connecting  the 
license  plate l i g ht  connector , store  the turn s igna l 
lig ht 
co upl er (left/right) furthest  to 

t h e  bottom 
of the 
veh ic le .  After 
connecting th e  othe r couplers . sto re 
them below the  ta iVbrake li g ht  lead. 
F. Route th e tail/b rake  light  lead , tum signa l light 
lead , and  li ce nse plate  light l ead thro u gh  th e cu t· 
ou t of the  battery  box. T he  orde r o f th e leads does 
not  matter. 
G. Fas ten the wire  harness  side o f the tail/brake  light 
lead to  th e  battery  box. 
H. Insert the  rubber  bracket of the Yamaha diagnostic 
too l co uple r to the  batte ry box. 
I.  Instruc tional drawing for  routes in th e f ro nt  of the 
battery 
J . 
Faste n  th e  cranks haft  pos ition  senso r lead of the 
wi re  harness  with tape . 
CABLE ROUTING 
2-64  
						

							CABLE ROUTING 
Front brake  (right side view  and left side view) 
-I ---
2 
5 
2 
2-65