Yamaha Fz 09 2014 Manual

							manufacturer  marks  or numbe rs are  vis ib le . 
When  install ing 
o il  seals , lubr icate  the oil  seal 
li ps 
w ith  a li gh t coat  of  lithi um -soap -based 
grease . 
Oil bearings liberally when  install ing,  if 
appropr ia te. 
NOTICE ~~~~~~~~~~~~~ 
Do not  spin  the bearing  with compressed  air 
because this will damage the bearing surfac­
es. 
1 
Cl RC LIPS 
Before  reassemb ly ,  check all circli ps caref ully 
and  replace damaged  or disto
rted c ir cl ips.  Al­
ways  replace  piston  pin c li ps after  one  use . 
When  inst alling  a 
cir clip 1, make sure th e 
sharp
-ed ge d co rner 2 is  posi tioned  opposite 
the  thrust  3   that  the ci
rclip  receives. 
1 
3c) 
RUBBER PARTS 
Check  rubber  parts for dete rioratio n during in ­
spect ion. 
Some of  the  rubb er parts  are  sens itive 
t o  gasoline, 
flammab le  oil, grease,  etc. Do not al-
IMPORTANT  INFORMATION 
low any  items  other  than the spec if ied  one  to 
contact  th e  pa
rts. 
1-12  
						

							EA$303EIO 
BASIC SERVICE  INFORMATION 
EA$303510 
QUICK FASTENERS 
Rivet type 
1. Remove: 
• Quick  fastener 
TIP--------------­
To  remove  the quick  fas te ner, push  its pin  with  a 
screwdriver , then 
pull the  fastener  out. 
2. 
Install: 
• 
Q uick  faste ner 
TIP--------------­
To install the  quick  fastener, push  its  pin  so that 
i t  p rotrud
es from the  fas te ner  head, then  insert 
the  faste ner 
into the  pa rt to be  secured  and  push 
the  p
in a in with a  screwd river.  Make  sure that 
the  pin i s 
flush with the  fastene rs  head. 
Screw type 
1.  Remove: 
a 
--; ...,,_ ............. 
• Quick  fastener 
TIP--------------­
To remove  the  quick  fas te ner, loosen the  screw 
w ith  a screwdriver, 
then pull the  fast ene r out. 
BASIC  SERVICE  INFORMATION 
l • 
2. Install: 
• 
Quick  faste ner 
TIP--------------~ 
To install the  quick f ast en e r,  ins ert  the  fastener 
into the part to be  secured  and tighten  the screw 
a. 
/ 
: I I • : 
 
.....,.,. 
ELECTRICAL  SYSTEM 
Electrical 
parts handling 
1-13 
NOTICE 
------------~ Never  disconnect  a battery lead  while the en-
gine 
Is running;  otherwise, the electrical 
components could be damaged. 
EC.-.1$16() 
NOTICE 
------------~ When disconnecting the battery leads from  
						

							the battery , be  sure to disconnect the  nega ­
tive battery lead first,  then the positive  bat­
tery 
lead.  If a tool or similar item contacts  the 
vehicle while only the negative  battery lead 
is connected , a spark could be  generated , 
which is extremely dangerous. 
0 
e 
TIP~~~~~~~~~~~~~~ 
If a battery lead is diff icult t o  disconnec t du e to 
rust on the  battery term ina l, remove  the  rust  us­
in g hot  wat er. 
e 
ECAIGIOO 
NOTICE ~~~~~~~~~~~~~ 
Be  sure to connect the battery leads to the 
correct battery terminals. Reversing  the bat­
tery 
lead connections could damage  the 
electrical components. 
 +   
,,_,, 
ECA16770 
NOTICE~~~~~~~~~~~~ 
When  connecting  the battery leads to the 
battery , 
be sure to connect  the positive  bat­
tery 
lead first,  then the negative battery lead . 
If 
a tool or s imilar  Item contacts  the vehicle 
BASIC SERVICE  INFORMATION 
while only the negative  battery lead is con­
nected,  a 
spark could be generated, which is 
extremely  dangerous. 
e 
NOTICE ~~~~~~~~~~~~~ 
Turn the main switch to OFF  before  dis­
connecting 
or connecting an electrical com ­
ponent. 
NOTICE 
Handle  electrical components  with special 
care , and 
do not subject  them to strong 
shocks. 
NOTICE 
Electrical components  are very sensitive to 
and can  be damaged by static  electricity . 
Therefore , never  touch  the 
terminals and be 
sure to keep the contacts clean. 
1-14  
						

							TIP--------------­
When  re sett in g  the ECU by turning the  main 
s w itc h 
to OFF, b e sure to  wait a pp roxi mately 
5 sec on d s  befor e turn ing the  main  sw itch back 
t o 
ON. 
Checking the electrical system 
TIP--------------~ 
Before che ck ing  th e electr ical sys te m ,  make 
su re  that  the  battery volta ge is  at leas t 12  V. 
£CA14311 
NOTICE 
------------~ Never Insert the tester  probes Into the cou-
pler terminal slots. Always  Insert the probes 
from the opposite  end a  of  the  coupler , tak­
ing  care not to loosen or damage the leads. 
BASIC  SERVICE  INFORMATION 
\~ 
a 
NOTICE 
For waterproof  couplers, never insert  the 
tester 
probes directly into the coupler.  When 
performing 
any checks using a  waterproof 
coupler , use  the 
specified test harness or a 
suitable  commercially 
available test har­
ness. 
Checking 
the connections 
C hec k the leads, couplers , and  co nne ctor s  for 
stains, rust , m oistu re , e tc. 
1.  Disconn ect: 
•Lead 
•Coup le r 
•Conn ector 
NOTICE 
• When  disconnecting  a coupler, release the 
coupler 
lock,  hold both sections of the cou­
pler securely,  and then disconnect the cou­
pler. 
• There  are many types of coupler  locks; 
therefore,  be sure to check the type of cou­
pler lock before  disconnecting  the coupler. 
1-15  
						

							ECA1679l 
NOTICE ~~~~~~~~~~~~ 
When disconnecting a connector, do not pull 
the leads.  Hold both sections of the connec­
tor securely , and then disconnect the con­
nector. 
2.  Check: 
•Lead 
• Coup l
er 
•Connector 
Moistu re 4 Dry with an  air b lower. 
R us t/stains 4 Co nnect  and  disco nnect sev­
eral 
t imes. 
3.  Connect: 
•Lea d 
• Coup ler 
•Connec tor 
TIP~~~~~~~~~~~~~~~ 
• When  connect ing a coup ler or con nector,  push 
bot h sect ions  of the 
coupler or connector to­
get her until they  are connected secu re ly. 
BASIC  SERVICE  INFORMATION 
• Make sure all con nections  are tight. 
4 .  Check : 
• Continu ity 
(with the  po cket  tes ter) 
Pocket  tester 
90890-03112 
Analog pocket tester 
YU-03112-C 
: 
: 
TIP~~~~~~~~~~~~~~~ 
• If there  is  no  continuity, clea n the termina ls. 
• 
W hen  check ing  the  wire  harness , pe rfo r

m 
steps  (1) to  (3). 
• As 

a  qu ick  remedy , use  a contac t 
revitalizer 
availab le a t mos t part  stores. 
1-16  
						

							5. Check: 
• Res is ta nce 
Pocket tester 
90890-03112 
Ana log 
pocket  tester 
YU-03112-C 
TIP---------------
The  resistanc e values shown  were obtained  at 
th e  standard  measuring  temperat ure  of 
20 °C 
(68  °
F). If the  measur ing  temperat ure  is  not 20 
°C  (68  °F), th e  spec ified  meas uring cond it ions 
w ill be  show n. 
I 
--
-
Intake a ir  temperature sensor re­
s istance 
5.4o-6.60 kn at o ° C (32  °F) 
2 90-390 n at 80 °c (176 °F ) 
I 
II 
~@~ 
·~ 
, 
- ,M -- -
--- -- -- -
BASIC  SERVICE  INFORMATION 
1-17  
						

							SPECIAL TOOLS 
EA$20:.-el> 
SPECIAL TOOLS 
The following  specia l tools are  necessary for comp le te a nd  accura te  tu ne-up  and  assemb ly. Use  only 
the appropriate  special  too ls as this w ill h elp  preve nt damage  caused by the use of inapp ropriate too ls 
or improvised  techni ques.  Special too ls, part  numbe rs or both may differ  depend ing on the  country. 
W hen 
placing an  order , refer to  the list p rovided be low to avo id  any  mistakes. 
TIP~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 
•Fo r U.S.A. and  Canada,  use part  number  starting  with  YM ·, YU- , or ACC · . 
• 
Fo r othe rs , use  part  numbe r starting  with  90890 -. 
Tool name/Tool  No. 
Rin g  nu t wrench 
90890 ·01 268 
Spa nner  wrenc h 
YU-01268 
P isto n pin p uller set 
90890-0 1304 
P iston  pin pu ller 
YU-01304 
Rad ia tor cap teste r 
90890·0 1325 
Mi tyvac  cooling  system  tester ki t 
YU-24460 -A 
Rad iator cap tester  adapter 
90890·0 1352 
Pressure  tester adap ter 
YU-33984 
Illu stration 
90890-01304 
YU·01304 
90890-0 1325 
YU ·24
460·A 
90890 ·
01352 
YU -33984 
1-18 
Reference 
pages 
4·61 
5·61 
6 ·2 
6·2  
						

							Tool name/To ol N o. 
Flywheel 
p ulle

r 
90890 -0 1362 
Heavy  duty puller 
YU-33270-B 
S teer ing 

nut  wrench 
90890-0 1403 
Exhaust  flange nut wrench 
YU-A9472 
Damper  rod holder 
90890 -0 1423 
Damping  rod holde r 
YM-01423 
Oil 
fi lt er  wre nch 
90890 -0 1426 
YU-38411 
Rod holder 
90890-01434 
Damper  rod holder  double  ended 
YM -01434 
Rod puller attachment (M 10) 
90890 -0 1436 
U niversal 
damp in g  rod bleedi ng too l set 
YM -A8703 
11 
90890-01436 
YM ·A8703 
1-19 
Illustration 
000 
SPECIAL  TOOLS 
Refe re nce 
p ages 
5-32 
3 -18 , 4 -
61 
4-52 4-53  
3-23 
4 -
51, 4 -56, 
4 -57 
4 -
55, 4 -56, 
4 -
57  
						

							Tool name/Too l N o. 
Rod puller 
90890-0 1437 
U niversa l dampin g  rod bleedi ng tool set 
YM-A8703 
Fork spring compressor 
90890-0 14 4 1 
YM-01441 
Fork seal driver 
90890-0 1442 
Adjustable for k seal drive r (36-46 mm) 
YM-01442 
Pivot  shaft  wrench adapter 
90890-0 1476 
P ivot shaft  wrenc h 
90890-0 1485 
Frame mount insert wrench 
YM-01485 
P ivot shaft  wrench 
90890-0 1 51 8 
Frame 
spanner soc ket 
YM-01518 
Drive chain  cu t  &  rive t tool 
90890-0 1550 
YM-01550 
90890 ·01437 
YM·A8703 
1-20 
Illustration 
000 
0 
/ 
 ~ 
SPECIAL  TOOLS 
I 
/ ,. 
/ 
; 
Refe re nce 
p ages 
4 -
55, 4 -56, 
4 -
57 
4-51  4-56    4-57 
4-54, 4 -55 
5 -7  5-8  
5-7 
5 -7 ,  5 -8 
4-71  4-73 
  
						

							Tool name/To ol N o. 
Sheave holder 
90890 -0 1
701 
Primary clutc h holde r 
YS-01880 -A 
Comp ress ion  gauge 
90890 -03081 
Engine  compress io n  tes ter 
YU -33223 
Vacu um 
gauge 
90890 -03094 
Vacu ummate 
YU -44456 
Poc ket tester 
90890 -03112 
Ana log 
poc ket  tester 
YU -03112 -C 
Oil 
pressu re  adapter H 
90890 -03139 
Pressure  gauge 
90890-03153 
YU -03153 
Carb ure tor ang le drive r 2 
90890 -031 73 
90890·03094 
YU·44456 
1-21 
SPECIAL  TOOLS 
Illustrat ion 
M16XP 1.5 
Ref erence 
page s 
5-32  5-33  
5-1 
3 -8 
1-16 , 1-17 , 
8 -
91 8-92    8-93, 8 -97, 
8 -
98, 8 -99, 
8-100 , 8-101 , 
8
-103,  8 -104 , 
8 -105 , 8
-106, 
8 -107 , 8-108 , 
8
-110, 8 -1 11 
3 -
24 
3-24 , 7 -11 
3-9