Yamaha Fz 09 2014 Manual
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FUEL INJECTION SYSTEM Fault code No. 19 Item Sidestand switch: a break or disconnection of the black/red lead of the ECU is detected . 6 Defective sidestand switch. Execute the diagnost ic Turn the main switch to ON, mode. (Code No. 20) and then extend and retract Shift the tra nsmis sion in to the sidestand. gear. Fault code numbe r is not dis- Sides tand retracted: ON played -+ Serv ice is fi n ished . Sidestand extended: OFF Fault code numbe r is dis · Rep lace if defe ctive. p layed-+ Go to item 7. 7 Malfun ction in ECU. Replace the ECU. Re fe r to REPLACING THE ECU (eng in e contro l unit) on page 8 -93. Fault code No. 20 In take air pressure sensor 1 or intake air pressure sensor 2: Item when the main switch is tu rned to ON, the intake air pres- sure sensor 1 voltage and intake air pressure sensor 2 volt- age differ greatly. Fail-safe system Ab le t o start engine Able to drive vehicle Diagnostic code No. 03,04 03 Meter display Disp lays the in take air pressure. Procedure Shift the transmiss ion in to gear , exte nd the sidestand , a nd then operate the throttle while push ing t he(?) s ide of the start/eng in e stop switc h. (If the display value changes, the perfo r mance is OK.) 04 Meter display D isplays the in ta ke air pressure. Procedure Shift the transm ission into gear, extend the sidestand , and then operate the throttle while push ing t he(?) s ide of the start/eng in e stop switc h. (If the display value changes, the perfo r mance is OK.) Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 8-46
FUEL INJECTION SYSTEM Fault code No. 20 Intake air pressure sensor 1 or intake air pressure sensor 2: Item when the main switch Is turned to ON, the Intake air pres- sure sensor 1 voltage and intake air pressure sensor 2 volt- age differ greatly. 1 Defect ive intake air pressu re Execute the diagnost ic Turn the main switch to ON. sensor 1. mode. (Code No. 03) Fault cod e number is not dis- When engine is stopped: played -+ Serv ice is fi n ished. Atmosp he ric pressu re at th e Fau lt code numbe r is dis - curre nt a lti tu de and weather p layed -+ Go to ite m 2. cond itions is indicat ed. Om above sea level: Approx . 101 kPa (757.6 mm Hg, 29.8 i n Hg) 3000 m (9800 ft) above sea leve l: Approx . 70 kPa (525.0 mmHg, 20.7 inHg) D isp layed value is inco rrect -+ Ch eck the intake air pres- sure sensor 1. Rep lace if defe ctive. Re fe r to C H ECK ING T HE INTAKE AIR PRESSURE SENSOR on page 8· 109. 2 Defect ive int ake air pressure Execute the diagnos tic Turn the main swi tch to ON . sensor 2. mode. (Code No. 04) Fault code numbe r is not dis - When engine is stopped: played -+ Service is fi n is h e d. A tmo spher ic pressure at the Fau lt code numbe r is dis- curre nt a lti tu de and weather p layed -+ Go to item 3. cond itions is ind icated. O m above sea level: A pprox. 101 kPa (7 57.6 mm Hg, 29.8 i n Hg) 3000 m (980 0 ft) above sea leve l: Approx. 7 0 kPa (525.0 mmHg , 20.7 i nHg) D isp layed value is inco rrect -+ Check the intake air pres- sure sens or 2. Rep lace if defective. Re fe r to CHECK IN G THE IN TAKE AIR PRESSURE SENSOR on page 8-109. 3 Malfu nction in ECU. Rep lace the ECU. Refer to REPLACING THE ECU (eng ine co ntr ol u nit) on p a ge 8-93. 8-47
FUEL INJECTION SYSTEM Fault code No. 21 Item Coolant temperature sensor: open or short circuit detected. Fail-safe system Able to start engine Able to drive veh icle Diagnostic code No. 06 Meter display Disp lays the coo la nt tempe rature. Procedure Compare the actually measured coolant tempera ture with the meter display value. Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 1 Connection of coolant t ern-Improperly connec ted --+ Turn the main switc h to ON . perature sensor coupler. Connect the co upler securely Fault code number is no t dis- C he ck the lo ck ing condi tion or replace the wir e ha rness. p layed --+ Service is fin ish ed. of the co upler. Fault code number is dis- D iscon nect the coupler and played --+ Go t o ite m 2 . check the pins (bent or bro - ken terminals and lo ck ing condi tion of the pins). 2 Connection of wi re harness Improper ly connected --+ Turn the main sw itch to ON . ECU coupler. Con nect the co upler secu rely Fault code number is no t dis- C he ck the locking condi tion or replace the wir e ha rness. played --+ Service is fin ish ed. of the coupler. Fault code number is dis- D iscon nect the coupler and played --+ Go t o ite m 3 . check the pins (bent or bro - ken term inals and lock in g condi tion of the pins). 3 W ire har ness continui ty. Open or shor t circu it --+ Turn the main sw itch to ON . Rep lace the wire harness. Fault code number is no t dis- Between coolan t tempera-played --+ Service is fin ish ed. lure sensor coup ler and ECU Fault code number is dis- coup ler. played --+ Go t o ite m 4 . g reen/w hi te-green/ white Betwee n coolant tempera- t ure sensor coupler and joint con nector . black/b lue -black/bl ue Between joint connec tor and ECU coupler. black/b lue -black/bl ue 4 Installed co nd ition of coo lant Impro perly install ed senso r Turn the main sw itch to ON . temperatu re senso r. --+ Reinstall or repla ce the Fault code number is no t dis- Check for loose ness or sensor. played --+ Serv ice is fi n is h ed. pinching. Fau lt code number is dis - played --+ Go to item 5. 8-48
FUEL INJECTION SYSTEM Fault code No. 21 Item Coolant temperature sensor: open or short circuit detected. 5 Defect ive coola nt tem pe ra · Execute the diagnost ic Turn the main switch to ON. tu re sensor. mode. (Code No. 06) Fau lt code num ber is no t dis· When engine is co ld: played -+ Service is fi n ished. D isp layed tem pe ratu re is Fau lt code numbe r is d is · c lose to th e amb ie nt te mp er-played -+ Go to ite m 6. ature. The d isp layed temperatu re is not c los e to the am bien t tern· perature -+ Check the cool- ant tempe ratu re sensor. Rep lace if defective. Refer to CHECK ING T HE COOLANT TEMPERATURE SENSOR on page 8· 106 . 6 Mal funct io n in ECU. Replace the ECU. Re fe r to REPLACING THE ECU (eng in e co ntr ol u nit) on p age 8 ·93. Fault code No. 22 Item Intake air temperature sensor: open or short circuit det ec ted. Fall -safe system Able t o start eng in e A ble to drive vehic le Diagnostic code No. 05 Meter display D isplays the air tempe rature. Procedure Compare the actua lly measu red air temperatu re with the mete r display valu e. Ite m Probable cause of Maintenance job Confirmation of service malfunction and check comple tion 1 Connection of in ta ke air tern-Improperly connec ted -+ Turn the mai n sw itc h to O N. pera ture senso r coupler. Co nn ec t the co up ler sec urely Fault code number is not dis· C heck the locking co ndit ion or replace the wire harness. played -+ Service is fi n ished . o f the co upl er. Fault code number is dis- D isc onnec t the co up ler and played -+ Go to ite m 2. che ck the pins (be nt or b ro - ken t erm ina ls a nd lock ing co nd ition of t h e pin s) . 2 Connection of wi re harness Imprope rly co nnec ted -+ Turn the mai n sw itc h to O N. ECU coup ler. Co nn ec t the co up ler sec urely Fault code number is not dis· C heck the locking condit ion or replace the wire harness. played -+ Service is fin ished. o f the co upl er. Fault code number is dis- D isc onnec t the co up ler and played -+ Go to ite m 3. ch eck the pins (be nt or b ro- ken t e rm ina ls a nd lock ing co nd ition of t he p in s) . 8-49
FUEL INJECTION SYSTEM Fault code No. 22 Item Intake ai r temperature sensor: open or short circuit detected. 3 W ir e harness continui ty. Ope n or short circu it ~ Turn the main switch to ON. Rep lace the wire harness. Fau lt code number is no t dis- Be tween intake air tempera - played ~ Serv ice is fi n ished. ture sen sor coup ler and ECU Fault code numbe r is dis - coup le r. p layed ~ Go to ite m 4. brown /wh ite-brown/wh ite Be twee n intake air tempera- l ur e sensor coupler and joint connecto r. b lack/ blue -black/bl ue Be twee n joint connec tor an d ECU coupler. b lack/ blue -b lack/bl ue 4 Ins talled cond ition of int ake Imprope rly ins talled se nsor Turn the main switch to ON . air tem pe ratu re se nsor. ~ Reinstall or rep lace the Fau lt code numbe r is not dis - Ch eck fo r looseness or sensor. played ~ Serv ice is fi n is h e d. pinching. Fau lt code numbe r is dis- played ~ Go to item 5. 5 Defect i ve intake air tempera -Execute the diagnos tic Turn the main switch to ON . ture se nsor. mode. (Code No. 05) Fault code numbe r is no t dis- When engine is co ld : played ~ Serv ice is fi n is h e d. D isp layed tempera ture is Fau lt code numbe r is dis- close to the amb ient temper-p layed ~ Go to item 6. a tu re. T he dis played t emperature is no t close to the ambien t tern - p e ra ture. ~Check th e intake ai r temperature sensor. Replace if defec t ive. Refe r to C H ECK ING T HE INTAKE AIR TEMPERA- TURE SENSOR on page 8-109. 6 Malfunct ion in ECU. Rep lace the ECU. Re fe r to REPLACING THE E CU (en gine con tro l unit) on page 8- 93. Fault code No. 24 Item 02 sensor: no normal signals are received from the 02 sen- sor. Fail-safe system A ble t o start eng ine Abl e to drive vehic le Diagnostic code N o. - Meter display - Procedure - 8-50
FUEL INJECTION SYSTEM Fault code No. 24 Item 0 2 sensor: no normal signals are received from the 0 2 sen - sor. Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 1 Installed c ond iti o n of 0 2 sen-Improperly in stalled se nsor S tart th e eng in e, warm it up, sor . -) Reins tall or rep lace th e and then race it , or execute sensor. the diag nos tic mode. (Code No. 63) Fault code number is no t d is- played -) Serv ice i s fin is h ed. F au lt code numbe r is d is- p layed -) Go to item 2. 2 Co nnec tion of 0 2 se nsor Improperly co nnec ted -) S tart th e eng in e, warm it up , coupler . Connect the coup le r secure ly and then rac e ii , or execute Check the loc king cond iti o n or replace the wire harness. th e diag nost ic mode. (Code o f the co up ler . No. 63) D iscon nect the coup ler and Fault code number is no t dis - c h eck the pi ns (be nt or b ro -p layed -) Serv ice i s f in is h ed. k e n te rm ina ls a nd lock ing F au lt code numbe r is d is- condit ion of the pins) . played -) Go to item 3. 3 Co nnec tio n of w ir e ha rness Improperly co nnec ted -) S tart th e eng in e , warm it up , ECU coup ler. Con nect the coup ler securely and then race it , or execute Check the loc king cond iti o n or replace the wir e harness. the diag nos tic mode. (Code o f the co up ler . No. 63) D iscon nect the coup ler and Fault code number is no t dis- c h eck the pi ns (be nt or b ro -p layed -) Serv ice i s fin is h ed. k e n term ina ls a nd lock ing Fau lt code numbe r is dis - condit ion of the pin s). p layed -) Go t o item 4 . 4 W ir e ha rness contin u i ty. Ope n or sh o rt circ uit -) S tart th e eng in e , warm it up , Rep lace th e wire harness. and then rac e ii , or exec ute Betwee n 0 2 senso r coupler th e diag nos tic mode. (Code and ECU coup ler. No. 63) gray /green -gray /gree n Fault code number is no t dis- p ink/b lack-pink/b lack p layed -) Serv ice i s fin is h ed. Be twee n 0 2 senso r coupler F au lt code numbe r is d is - and jo in t co nnector. p layed -) Go to item 5. b lack/b lue -bla ck/bl ue red/wh it e-red/wh ite Be twee n jo int co nnec t or and ECU coupl er. b lack/blue-black/blue Be twee n jo int co nnec tor and fuse box 1. red /wh it e-red/wh ite 8-51
FUEL INJECTION SYSTEM Fault code No. 24 Item 0 2 sensor: no normal signals are received from the 0 2 sen- sor. 5 C heck fuel pressure. Refer to C HECK ING THE Start the engine , warm it up , FUEL PRESSURE on page and then race it, or execute 7·11. th e diag nostic mode. (Code No. 63) Fault code number is not dis - played ~ Service is fin ish ed. Fau lt code numbe r is dis- played ~ Go to item 6. 6 Defective 0 2 sensor . Check the 0 2 sensor. Start th e engi ne, warm it up , Rep lace if defective. and then race it, or execute Re fe r to E NGIN E the diag nostic mode. (Code REMOVAL on page 5·3. No. 63) Fault code number is not dis- played ~ Service is fin ish ed. Fau lt code numbe r is dis - played~ Go to item 7. 7 Malfun ction in ECU . Replace the ECU. Refer to REPLACING THE ECU (eng ine co ntr ol uni t) on p age 8-93. Fa u lt code No. 25 Item Intake air pressure sensor 2: open o r short circuit detected. Fail-safe system A ble t o start eng ine Ab le to drive vehicl e Diagnostic code N o. 04 Meter display D isp lays the intake air pressure. Procedure Shift the transmiss ion into gear , extend the sidestand, and then ope rate the thro ttle while push ing the (i) side of the starVengine stop switc h. (If th e disp lay value changes , th e performa nce is OK.) Item Probable cause of Maintenance job Confirmation of service malfunction and check completion 1 Connect ion of intake air pres-Impro perly connected ~ Turn the main sw itch to ON . sure sensor 2 coupler. Con nec t the coupler securely Fault code number is no t dis- Check the lo ck ing c ondi tion or replace the wir e ha rness. played ~ Service is fin ish ed. of the coupler . Fault code numbe r is dis- D iscon nec t the coupler and p layed ~ Go to item 2. check the pins (bent or bro · ken ter minals an d lock ing condition of th e pins). 8-52
FUEL INJECTION SYSTEM Fault code No. 25 Item I ntake air pressure sensor 2: open or short circuit detected . 2 Connect ion of w ire harness Imprope rly co nnected ~ Turn the main switch to ON . ECU coupler . Con nect the coupler secure ly Fau lt code numbe r is no t dis- Check the locking cond it ion or replace the wire harness. p layed ~ Service is fi n ished. of the coupler. Fault code numbe r is dis - D iscon n ect the co upler and played ~ Go to item 3. check the pins (bent or bro - ke n term in als a nd lock ing cond iti o n of the pins) . 3 W ir e harness continui ty. Ope n or short circu it ~ Turn the main switch to ON . Rep lace the wire harness. F au lt code numbe r is not dis- Between intake air pressure played ~ Service is fi n ished. sensor 2 couple r and ECU Fault code number is dis - coup le r. played ~ Go to item 4. p ink/ white - p ink/w hit e Be twee n intake air pressure sensor 2 couple r and joint connector. b lue-blue b lack/b l ue-black/b lu e Between joint connec tor and ECU coupler. b l ue-blue b l ack/blue -black/b lue 4 Ins ta lled co nd iti o n of int ake Im prope rly in stalled se nsor Turn the main switch to ON . air pressu re sensor 2. ~ Reins tall or rep lace the Fau lt code number is no t dis - Check for looseness or sensor. p layed ~ Service is f in is hed . pinching . Fau lt code numbe r is d is - p layed ~ Go to item 5. 8-53
FUEL INJECTION SYSTEM Fault code No. 25 Item Intake ai r pressure sensor 2: open o r short circuit detected. 5 Defect i ve intake air pressu re Execute the diagnost ic Turn the main switch to ON. sensor 2. mode. (Code No. 04) Fau lt code number is no t dis- When engine is stopped: played --+ Serv ice is fi n ished. Atmosp he ric pressu re at th e Fau lt code numbe r is dis - curre nt a lti tu de and weather p layed --+ Go to ite m 6. cond itions is indicat ed. At sea leve l: Approx. 101 kPa (757.6 mmHg, 29.8 inHg) 1000 m (3300 ft) above sea leve l: Approx. 90 kPa (675. 1 mmHg , 26.6 inHg) 200 0 m (6700 ft) above sea leve l: Approx. 80 kPa (600.0 mmHg , 23.6 inHg) 3000 m (9800 ft) above sea leve l: Approx. 7 0 kPa (525.0 mmHg , 20.7 inHg) When engine is crank in g: M ake sure th at the indicat ion value changes. T he value does not change w he n engine is cranking . --+ Check the intake air press ure sensor 2. Rep lace if defective. Re fe r to C H ECK ING T HE INTAKE AIR PRESSURE SENSOR on page 8-10 9. 6 Mal funct ion in ECU. Replace the ECU. Re fe r to R EPLACING THE ECU (engine co ntr ol u nit) on page 8-93. TIP~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ • If faul t code numbe rs 25 and 26 are both indica te d , tak e the actions specified for fault code numbe r 25 first. • If fault code numbers 25 and 14 a re both indica ted, ta k e the actio ns spec ified for fault code number 25 first. Fault code No. 26 Item Intake ai r pressure sensor 2: hose system m alfunction (clogged or detached hose). Fail -safe system Able to start engi ne Able to drive vehicle Diagnostic code No. 04 Meter display D isp lays the in ta ke air pressure. 8-54
FUEL INJECTION SYSTEM Fault code No. 26 Item Intake ai r pressure sensor 2: hose system malfunction (clogged or detached hose). Procedure Shilt th e t ransmis sion into gear , extend the sidesta nd , a nd then opera te the thro ttle wh ile push in g the